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1979_sporster_kickstarter [2019/11/14 21:48]
hapster
1979_sporster_kickstarter [2019/11/15 04:53]
hippysmack
Line 1: Line 1:
 I hate to inform a lot of people, but you can put a kickstarter on a 1980 Sportster, if and this is the big if, you have a very early production 1980 XLH like I have. It had the same plug hole and bushing for the kicker shaft that my old 1979 XLH had. The 79 I was fortunate to be able to buy OEM kicker parts in 1984 for her. In 1996 she went to Harley Heaven. I purchased a 1980 XLH last year. I have a 1979 engine with 1980 numbers that match the frame, a H9 frame (1979). So some have been saying that you cannot put a kickstarter on a 1980 Sportster is mistaken, it all depends that if they have a left over production 1979 engine installed. I rebuilt her over the summer, a wannabe ​ motorcycle shop had worked on her over the years. I replaced the primary chain, clutch, the clutch basket, rerouted the oil lines, the cam case cover, the exhaust system, and rear sprocket cover. I replace the sprocket cover with a 79 cover to installed a kickstarter,​ I replaced the cam case cover with a 79 cover because on of the cam bushing had come lose and instead of replacing the bushing that shop just installed shims to take up the play. I did have to modify the case tho, it was for a kickstarter only, so I had to cut the curve in the end for my electric starter. I also replaced the S&S Shorty Super ā€œEā€ carburetor with new one with larger jets. The old (1995) one would not quick leaking at the accelerator pump, tried two now ones and the balls, springs, and blue o-rings. The new one tuned in correctly. I do not understand why riders put 2 inch drag pipes on a Sportster, dose not look good and you lose all of your mid range. A Sportster needs the back pressure to have mid range. I installed a Pancho 2 into 1 K Model header with a Fishtail extension. She runs better. But the Communism Chinese Kickstarter sucks. Worked for only a few days and now will not engage my clutch basket. ​ Enough said, keep the dirty side down. Hapster I hate to inform a lot of people, but you can put a kickstarter on a 1980 Sportster, if and this is the big if, you have a very early production 1980 XLH like I have. It had the same plug hole and bushing for the kicker shaft that my old 1979 XLH had. The 79 I was fortunate to be able to buy OEM kicker parts in 1984 for her. In 1996 she went to Harley Heaven. I purchased a 1980 XLH last year. I have a 1979 engine with 1980 numbers that match the frame, a H9 frame (1979). So some have been saying that you cannot put a kickstarter on a 1980 Sportster is mistaken, it all depends that if they have a left over production 1979 engine installed. I rebuilt her over the summer, a wannabe ​ motorcycle shop had worked on her over the years. I replaced the primary chain, clutch, the clutch basket, rerouted the oil lines, the cam case cover, the exhaust system, and rear sprocket cover. I replace the sprocket cover with a 79 cover to installed a kickstarter,​ I replaced the cam case cover with a 79 cover because on of the cam bushing had come lose and instead of replacing the bushing that shop just installed shims to take up the play. I did have to modify the case tho, it was for a kickstarter only, so I had to cut the curve in the end for my electric starter. I also replaced the S&S Shorty Super ā€œEā€ carburetor with new one with larger jets. The old (1995) one would not quick leaking at the accelerator pump, tried two now ones and the balls, springs, and blue o-rings. The new one tuned in correctly. I do not understand why riders put 2 inch drag pipes on a Sportster, dose not look good and you lose all of your mid range. A Sportster needs the back pressure to have mid range. I installed a Pancho 2 into 1 K Model header with a Fishtail extension. She runs better. But the Communism Chinese Kickstarter sucks. Worked for only a few days and now will not engage my clutch basket. ​ Enough said, keep the dirty side down. Hapster
 +
 +**Hapster:
 +I brought some your comments over to the KICK STARTER page in the IH section and added the part# for the kicker kit for 79-80 to it.** \\
 +[[http://​www.sportsterpedia.com/​doku.php/​techtalk:​ih:​engctl03#​kick_starter|Please click here]] **and review that page and make any extra comments as necessary.
 +And thank you for contributing.**
 +