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sportster_history:1993_sportster [2022/01/28 01:18] – [Vehicle Identification Number (VIN)] hippysmacksportster_history:1993_sportster [2024/01/25 23:37] (current) – hippysmack
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 ====== 1993 Sportster ====== ====== 1993 Sportster ======
- 
- 
- 
  
 ===== Vehicle Identification Number (VIN) ===== ===== Vehicle Identification Number (VIN) =====
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 ====== Related Manuals and Documentation ====== ====== Related Manuals and Documentation ======
- 
 Below are some suggestions for manuals for your ride. \\ Below are some suggestions for manuals for your ride. \\
 __You should have, at minimum, a Factory Service Manual (FSM) and a Factory Parts Catalog for your year model__. \\ __You should have, at minimum, a Factory Service Manual (FSM) and a Factory Parts Catalog for your year model__. \\
 +**Note**: Updated manuals sometimes correct mistakes from the original manuals and some are updated simply to add mid year intro models. \\
  
 **Factory Service Manuals (FSM)**; \\ **Factory Service Manuals (FSM)**; \\
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       * Written in 1993 and lists parts available in 1994 for 1993-1994 models.       * Written in 1993 and lists parts available in 1994 for 1993-1994 models.
   * **Factory Owners Manual**:   * **Factory Owners Manual**:
-    * 1993 XLH Models Owners Manual (99466-93).+    * 1993 (all) Models Owners Manual (99466-93).
  
 **Pics of Manual Covers**. \\ **Pics of Manual Covers**. \\
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 See the full list of pertinent catalogs in the links above.  \\ See the full list of pertinent catalogs in the links above.  \\
 Click on any pic below to enlarge: \\ Click on any pic below to enlarge: \\
 +
 +|  1993 (all) Owners Manual (99466-93)  |
 +|{{:sportster_history:l003-om-1993_edition_cover_99466-93.jpg?direct&200|}}|
  
 | 1993 FSM (99484-93) \\ Original Manual  |  1993-1994 FSM \\ Updated Manual (99484-94)  |  1993 Original \\ Parts Catalog (99451-93)  |  1993-1994 Updated \\ Parts Catalog (99451-94)  | | 1993 FSM (99484-93) \\ Original Manual  |  1993-1994 FSM \\ Updated Manual (99484-94)  |  1993 Original \\ Parts Catalog (99451-93)  |  1993-1994 Updated \\ Parts Catalog (99451-94)  |
 |{{:sportster_history:l001-fsm-1993_edition_cover_99484-93_for_1993.jpg?direct&200|}}|{{:sportster_history:l001-fsm-1994_edition_cover_99484-94_for_1993-1994.jpg?direct&200|}}|{{:sportster_history:l002-pc-1993_edition_cover_99451-93_for_1993.jpg?direct&200|}}|{{:sportster_history:l002-pc-1994_edition_cover_99451-94_for_1993-1994.jpg?direct&200|}}| |{{:sportster_history:l001-fsm-1993_edition_cover_99484-93_for_1993.jpg?direct&200|}}|{{:sportster_history:l001-fsm-1994_edition_cover_99484-94_for_1993-1994.jpg?direct&200|}}|{{:sportster_history:l002-pc-1993_edition_cover_99451-93_for_1993.jpg?direct&200|}}|{{:sportster_history:l002-pc-1994_edition_cover_99451-94_for_1993-1994.jpg?direct&200|}}|
  
-===== Engine, Drivetrain, Performance =====+====== Specifications ======
  
-===== Specifications =====+==== Model Designations ==== 
 +  * Model Designations: XLH-883, XLH-883 Hugger, XLH-883 Deluxe, XLH-1200 
 + 
 +==== Dimensions ==== 
 +  * Wheelbase: ((Harley-Davidson Sportster 1993-1994 Service Manual pg 2-1)) 
 +    * XLH-883 / XLH-883 Deluxe / XLH-1200, 60.2 in / 1529 mm 
 +    * XLH-883 Hugger, 59.0 in / 149.86 cm 
 +  * Overall Length: ((Harley-Davidson Sportster 1993-1994 Service Manual pg 2-1)) 
 +    * XLH-883 / XLH-883 Deluxe / XLH-1200, 87.6 in / 2225 mm 
 +    * XLH-883 Hugger, 87.25 in / 2216 mm 
 +  * Overall Width: ((Harley-Davidson Sportster 1993-1994 Service Manual pg 2-1)) 
 +    * XLH-883, 32 in / 813 mm 
 +    * XLH-883 Deluxe / XLH-883 Hugger XLH-1200, 33 in / 838 mm 
 +  * Overall Height: ((Harley-Davidson Sportster 1993-1994 Service Manual pg 2-1)) 
 +    * XLH-883, 47.5 in / 1207 mm 
 +    * XLH-883 Hugger / XLH-883 Deluxe / XLH-1200, 49.75 in / 1264 mm 
 +  * Road Clearance: ((Harley-Davidson Sportster 1992 Service Manual pg 2-1)) 
 +    * XLH-883 / XLH-883 Hugger / XLH-883 Deluxe / XLH-1200, 6.75 in / 171.5 mm 
 +  * Weight (as shipped from the factory): ((Harley-Davidson Sportster 1993-1994 Service Manual pg 2-1)) 
 +    * XLH-883, XLH-883 Hugger, 472 lbs. / 214 kg 
 +    * XLH-883 Deluxe / XLH-1200, 484 lbs. / 219 kg 
 + 
 +==== Engine ====  
 +  * Engine type: 4 cycle Overhead Valves, 45 degree V2 ((Harley-Davidson Sportster 1993-1994 Service Manual pg 3-1,3-2, 3-3)) 
 +  * Displacement: 
 +    * 883cc: 53.9 ci 
 +    * 1201cc: 73.3 ci 
 +  * Compression Ratio: 9:1 
 +  * HP: 
 +    * 883cc, 55 @ 6000 RPM 
 +    * 1200cc, 65 @ 5200 RPM 
 +  * Torque: 
 +    * 883cc, 50 ft/lbs at 4600 RPM 
 +    * 1200cc, 71 ft/lbs at 4000 RPM 
 +  * Bore: 
 +    * 883: 3 in / 76.2 mm 
 +    * 1200: 3.498 in / 88.8492 mm 
 +  * Stroke: 3.812 in / 96.8248 mm 
 +  * 4 Cams 
 +  * [[techtalk:ih:oil03|Gerotor type oil pump]]. \\ Oil pump pressure at operating temp (gauge mounted at oil pressure switch location): 
 +    * Minimum: 7-12 psi (idle, 1000 RPM)  
 +    * Normal riding conditions: 10-17 psi (2500 rpm)  
 +  * [[techtalk:evo:engctl01#electronic_ignition_systems|Ignition]]: Electronic Ignition System. 
 +  * Spark Plugs 
 +    * 12mm 6R12, Gap (.038"-.043"), Torque 11-18 ft-lb / 3-5 Nm 
 +  * [[techtalk:evo:engctl01#voes_-_vacuum-operated_electric_switch|VOES]] (vacuum-operated electric switch) for timing advance 
 +  * [[techtalk:evo:carb01#keihin_butterfly_non-cv_carburetor_stock_on_l1976-1987_sportsters|Fuel System]]: HD Keihin CV carburetor 
 + 
 +==== Capacities ===== 
 +  * Fuel Capacity: 
 +    * 2.25 gal / 8.5 l ((Harley-Davidson Sportster 1993-1994 Service Manual pg 2-1)) \\ Reserve: .25 gal / .946 l 
 +  * Oil Capacity: 3 qts. / 2.8 l 
 +  * Transmission Capacity: 32 oz / 946 ml 
 +  * Front Forks (per fork): 
 +    * XLH-883 / XLH-883 Deluxe / XLH-1200, Wet 9.0 oz / 266 ml, Dry 10.2 oz / 302 ml 
 +    * XLH-883 Hugger, Wet 10.7 oz / 316 ml, Dry 12.1 oz / 358 ml 
 + 
 +==== Clutch ==== 
 +  * Multi-Disc wet clutch-pack with alternate steel and fiber friction plates. 
 + 
 +==== Drivetrain ==== 
 +  * Constant Mesh ((Harley-Davidson Sportster 1993-1994 Service Manual pg 6-1)) 
 +  * Left Side Shifter 
 +  * Speeds - 4 Forward 
 +  * Number of Sprocket Teeth (all) 
 +    * Engine: 35 
 +    * Clutch: 56 
 +      * Clutch Sprocket to Engine Sprocket Ratio: 1.60:1 
 +    * Transmission: 
 +      * 883cc Engine, 27 
 +      * 1200cc Engine, 29 
 +    * Rear Wheel: 
 +      * 883cc or 1200cc Engine, 61 
 +    * Secondary Drive Belt: 
 +      * 883cc or 1200cc Engine, 128 (orange) 
 +    * Ratios 
 +        * 883cc Engine, 2.26:1 
 +        * 1200cc Engine, 2.10:1 
 +  * Overall Gear Ratios (XLH / XLS / XLX) ((Harley-Davidson Sportster 1993-1994 Service Manual pg 6-1)) \\ Overall gear ratios indicate number of engine revolutions required to drive rear wheel one revolution.  
 +    * Domestic 883cc Engine: 
 +      * 1st: 10.04 
 +      * 2nd: 7.32 
 +      * 3rd: 5.38 
 +      * 4th: 4.39 
 +      * 5th: 3.61 
 +    * Domestic 1200cc Engine: 
 +      * 1st: 9.35 
 +      * 2nd: 6.82 
 +      * 3rd: 5.01 
 +      * 4th: 4.09 
 +      * 5th: 3.36 
 +    * HDI 883cc Engine: 
 +      * 1st: 9.71 
 +      * 2nd: 7.12 
 +      * 3rd: 5.18 
 +      * 4th: 4.26 
 +      * 5th: 3.61 
 +    * HDI 1200cc Engine: 
 +      * 1st: 9.04 
 +      * 2nd: 6.62 
 +      * 3rd: 4.82 
 +      * 4th: 3.97 
 +      * 5th: 3.36 
 +    * HDI Swiss 883cc Engine: 
 +      * 1st: 9.05 
 +      * 2nd: 6.60 
 +      * 3rd: 4.85 
 +      * 4th: 3.96 
 +      * 5th: 3.25 
 +    * HDI Swiss 1200cc Engine: 
 +      * 1st: 8.43 
 +      * 2nd: 6.14 
 +      * 3rd: 4.51 
 +      * 4th: 3.68 
 +      * 5th: 3.03 
 + 
 +==== Tires ==== 
 +Rim size and contour are cast or stamped into the exterior surface of the rim. \\ 
 +  * All 883 and 1200 Models ((Harley-Davidson Sportster 1991 Service Manual pgs 2-2, 2-3)) 
 +    * Front: 
 +      * For tube type laced (contour T19x2.50 TLA) or tubeless cast (contour T19x2.15 MT) 19" wheels: Dunlop D401 Elite S/T (100/90-19). 
 +    * Rear: 
 +      * For tube type laced or tubeless cast (contour T16x3.00D) 16" wheels: Dunlop D401 Elite S/T (130/90-16). 
 +  * Tire pressure based on overall weight. 
 +    * Up to 300 lb load including rider, passenger and cargo: 
 +      * Front 30 psi / 2.1 bar 
 +      * Rear 36 psi / 2.5 bar 
 +    * Up to GVWR maximum load: 
 +      * Front 30 psi  / 2.1 bar 
 +      * Rear 40 psi / 2.8 bar 
 + 
 +==== Brake Discs ==== 
 +For all 883cc and 1200cc models; ((Harley-Davidson Sportster 1991 Service Manual pg 2-2)) \\ 
 +  * Diameter: 
 +    * Front, 11.5" 
 +    * Rear, 11.5" 
 +  * Minimum Thickness: 
 +    * Front, .180" 
 +    * Rear, .205"
  
 ===== Models ===== ===== Models =====
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  {{:sportster_history:1993_1200xlh_2_.jpg?direct&300|}} ((photo provided by XLFORUM member- jharback))  {{:sportster_history:1993_1200xlh_2_.jpg?direct&300|}} ((photo provided by XLFORUM member- jharback))
   * 1993 XLH 1200   * 1993 XLH 1200
 +
 ==== XLH 1200 Anniversary ==== ==== XLH 1200 Anniversary ====
 What is the Current KBB Value?  ((http://www.kbb.com/motorcycles/harley-davidson/xl-sportster-1200-anniversary/1993-harley-davidson-xl-sportster-1200-anniversary/trade-in/)) What is the Current KBB Value?  ((http://www.kbb.com/motorcycles/harley-davidson/xl-sportster-1200-anniversary/1993-harley-davidson-xl-sportster-1200-anniversary/trade-in/))

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