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sportster_history:1993_sportster [2016/02/05 01:19]
hippysmack [XLH 1200 Anniversary]
sportster_history:1993_sportster [2024/01/25 23:37] (current)
hippysmack
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 ====== 1993 Sportster ====== ====== 1993 Sportster ======
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 ===== Vehicle Identification Number (VIN) ===== ===== Vehicle Identification Number (VIN) =====
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 |Made in USA |Harley Davidson |1 = 901 cc & up \\ 4 = 351-900 cc |CA = XLH 883 \\ CF= XLH 883 Deluxe \\ CE = XLH 883 Hugger \\ CA= XLH 1200 |M = 883 CC ENGINE \\ P = 1200 CC ENGINE |1 = Regular \\ 2 = Mid Year Intro Date \\ 3 = California Models |Can be \\ 0 - 9 or X |P = 1993 | \\ Y = YORK, PA \\   \\ K = Kansas City, MO |  | |Made in USA |Harley Davidson |1 = 901 cc & up \\ 4 = 351-900 cc |CA = XLH 883 \\ CF= XLH 883 Deluxe \\ CE = XLH 883 Hugger \\ CA= XLH 1200 |M = 883 CC ENGINE \\ P = 1200 CC ENGINE |1 = Regular \\ 2 = Mid Year Intro Date \\ 3 = California Models |Can be \\ 0 - 9 or X |P = 1993 | \\ Y = YORK, PA \\   \\ K = Kansas City, MO |  |
 |1 |HD |1 |CA |P |1 |6 |P |Y |201624 | |1 |HD |1 |CA |P |1 |6 |P |Y |201624 |
-===== Engine, Drivetrain, Performance ===== 
  
-===== Specifications =====+====== Related Manuals and Documentation ====== 
 +Below are some suggestions for manuals for your ride. \\ 
 +__You should have, at minimum, a Factory Service Manual (FSM) and a Factory Parts Catalog for your year model__. \\ 
 +**Note**: Updated manuals sometimes correct mistakes from the original manuals and some are updated simply to add mid year intro models. \\ 
 + 
 +**Factory Service Manuals (FSM)**; \\ 
 +The FSM will have the most accurate information,​ procedures and specs. \\  
 +Clymer and Haynes make service manuals also for Sportsters but some of the information is in error to the factory FSMs. \\ 
 +And some of the information in the aftermarket manuals is vague in information or procedures but they may have more pictures. \\ 
 +So it is generally said you can get use from both an aftermarket manual and the factory service manuals but get the factory manual first. \\ 
 +[[techtalk:​miscres:​miscres10|Click Here]] to view the Factory Service Manual page in the Sportsterpedia. \\ 
 + 
 +**Parts Catalogs**; \\ 
 +The Parts Catalog has part numbers of course but it also has exploded parts views. \\ 
 +However, IT IS NOT INTENDED TO BE AN ASSEMBLY MANUAL. \\ 
 +And some of the exploded views are confusing or not related to each other on the same pages. \\ 
 +But, all in all, the exploded views do help finding what goes where. \\ 
 +Most of the fasteners listed in the relevant parts catalog individual pages have thread sizes and lengths also in case you need those. \\ 
 +Below is a simple list of original and "​latest edition parts catalogs. 
 +The in-between year books may show different part numbers for the same year model bike. \\ 
 +[[techtalk:​miscres:​miscres12|Click Here]] to see the Factory Parts Catalog page in the Sportsterpedia for parts catalog uses and a full list of parts catalog numbers from 1957 to present. \\ 
 +(complete list of other parts catalogs and supplement catalogs that pertain to each year model on the bottom of that page) \\ 
 +Some often acquire several year model parts catalogs and that page will help decide which ones are right for them. \\ 
 + 
 +**Suggested Manuals**: \\ 
 + 
 +  * **Factory Service Manual (FSM)**: 
 +    * **Original**:​ 1993 XLH Models Service Manual (99484-93) 
 +    * **Updated Edition**: 1993-1994 XLH Models Service Manual (99484-94) 
 +  * **Factory Parts Catalog**:​ 
 +    * **Original**:​ 1993 Sportster Five-Speed / Belt Drive Parts Catalog (99451-93) 
 +      * Written in 1992 and lists parts available in 1993 for 1993 models. 
 +    * **Updated Edition**: 1993-1994 Five Speed Sportster Parts Catalog (99451-94) 
 +      * Written in 1993 and lists parts available in 1994 for 1993-1994 models. 
 +  * **Factory Owners Manual**: 
 +    * 1993 (all) Models Owners Manual (99466-93). 
 + 
 +**Pics of Manual Covers**. \\ 
 +Below are pics of used manual covers related to 1993 model Sportsters. \\ 
 +See the full list of pertinent catalogs in the links above. ​ \\ 
 +Click on any pic below to enlarge: \\ 
 + 
 +|  1993 (all) Owners Manual (99466-93) ​ | 
 +|{{:​sportster_history:​l003-om-1993_edition_cover_99466-93.jpg?​direct&​200|}}| 
 + 
 +| 1993 FSM (99484-93) \\ Original Manual ​ |  1993-1994 FSM \\ Updated Manual (99484-94) ​ |  1993 Original \\ Parts Catalog (99451-93) ​ |  1993-1994 Updated \\ Parts Catalog (99451-94) ​ | 
 +|{{:​sportster_history:​l001-fsm-1993_edition_cover_99484-93_for_1993.jpg?​direct&​200|}}|{{:​sportster_history:​l001-fsm-1994_edition_cover_99484-94_for_1993-1994.jpg?​direct&​200|}}|{{:​sportster_history:​l002-pc-1993_edition_cover_99451-93_for_1993.jpg?​direct&​200|}}|{{:​sportster_history:​l002-pc-1994_edition_cover_99451-94_for_1993-1994.jpg?​direct&​200|}}| 
 + 
 +====== Specifications =====
 + 
 +==== Model Designations ==== 
 +  * Model Designations:​ XLH-883, XLH-883 Hugger, XLH-883 Deluxe, XLH-1200 
 + 
 +==== Dimensions ==== 
 +  * Wheelbase: ((Harley-Davidson Sportster 1993-1994 Service Manual pg 2-1)) 
 +    * XLH-883 / XLH-883 Deluxe / XLH-1200, 60.2 in / 1529 mm 
 +    * XLH-883 Hugger, 59.0 in / 149.86 cm 
 +  * Overall Length: ((Harley-Davidson Sportster 1993-1994 Service Manual pg 2-1)) 
 +    * XLH-883 / XLH-883 Deluxe / XLH-1200, 87.6 in / 2225 mm 
 +    * XLH-883 Hugger, 87.25 in / 2216 mm 
 +  * Overall Width: ((Harley-Davidson Sportster 1993-1994 Service Manual pg 2-1)) 
 +    * XLH-883, 32 in / 813 mm 
 +    * XLH-883 Deluxe / XLH-883 Hugger XLH-1200, 33 in / 838 mm 
 +  * Overall Height: ((Harley-Davidson Sportster 1993-1994 Service Manual pg 2-1)) 
 +    * XLH-883, 47.5 in / 1207 mm 
 +    * XLH-883 Hugger / XLH-883 Deluxe / XLH-1200, 49.75 in / 1264 mm 
 +  * Road Clearance: ((Harley-Davidson Sportster 1992 Service Manual pg 2-1)) 
 +    * XLH-883 / XLH-883 Hugger / XLH-883 Deluxe / XLH-1200, 6.75 in / 171.5 mm 
 +  * Weight (as shipped from the factory): ((Harley-Davidson Sportster 1993-1994 Service Manual pg 2-1)) 
 +    * XLH-883, XLH-883 Hugger, 472 lbs. / 214 kg 
 +    * XLH-883 Deluxe / XLH-1200, 484 lbs. / 219 kg 
 + 
 +==== Engine ====  
 +  * Engine type: 4 cycle Overhead Valves, 45 degree V2 ((Harley-Davidson Sportster 1993-1994 Service Manual pg 3-1,3-2, 3-3)) 
 +  * Displacement:​ 
 +    * 883cc: 53.9 ci 
 +    * 1201cc: 73.3 ci 
 +  * Compression Ratio: 9:1 
 +  * HP: 
 +    * 883cc, 55 @ 6000 RPM 
 +    * 1200cc, 65 @ 5200 RPM 
 +  * Torque: 
 +    * 883cc, 50 ft/lbs at 4600 RPM 
 +    * 1200cc, 71 ft/lbs at 4000 RPM 
 +  * Bore: 
 +    * 883: 3 in / 76.2 mm 
 +    * 1200: 3.498 in / 88.8492 mm 
 +  * Stroke: 3.812 in / 96.8248 mm 
 +  * 4 Cams 
 +  * [[techtalk:​ih:​oil03|Gerotor type oil pump]]. \\ Oil pump pressure at operating temp (gauge mounted at oil pressure switch location):​ 
 +    * Minimum: 7-12 psi (idle, 1000 RPM)  
 +    * Normal riding conditions: 10-17 psi (2500 rpm)  
 +  * [[techtalk:​evo:​engctl01#​electronic_ignition_systems|Ignition]]:​ Electronic Ignition System. 
 +  * Spark Plugs 
 +    * 12mm 6R12, Gap (.038"​-.043"​),​ Torque 11-18 ft-lb / 3-5 Nm 
 +  * [[techtalk:​evo:​engctl01#​voes_-_vacuum-operated_electric_switch|VOES]] (vacuum-operated electric switch) for timing advance 
 +  * [[techtalk:​evo:​carb01#​keihin_butterfly_non-cv_carburetor_stock_on_l1976-1987_sportsters|Fuel System]]: HD Keihin CV carburetor 
 + 
 +==== Capacities ===== 
 +  * Fuel Capacity: 
 +    * 2.25 gal / 8.5 l ((Harley-Davidson Sportster 1993-1994 Service Manual pg 2-1)) \\ Reserve: .25 gal / .946 l 
 +  * Oil Capacity: 3 qts. / 2.8 l 
 +  * Transmission Capacity: 32 oz / 946 ml 
 +  * Front Forks (per fork): 
 +    * XLH-883 / XLH-883 Deluxe / XLH-1200, Wet 9.0 oz / 266 ml, Dry 10.2 oz / 302 ml 
 +    * XLH-883 Hugger, Wet 10.7 oz / 316 ml, Dry 12.1 oz / 358 ml 
 + 
 +==== Clutch ==== 
 +  * Multi-Disc wet clutch-pack with alternate steel and fiber friction plates. 
 + 
 +==== Drivetrain ==== 
 +  * Constant Mesh ((Harley-Davidson Sportster 1993-1994 Service Manual pg 6-1)) 
 +  * Left Side Shifter 
 +  * Speeds - 4 Forward 
 +  * Number of Sprocket Teeth (all) 
 +    * Engine: 35 
 +    * Clutch: 56 
 +      * Clutch Sprocket to Engine Sprocket Ratio: 1.60:1 
 +    * Transmission:​ 
 +      * 883cc Engine, 27 
 +      * 1200cc Engine, 29 
 +    * Rear Wheel: 
 +      * 883cc or 1200cc Engine, 61 
 +    * Secondary Drive Belt: 
 +      * 883cc or 1200cc Engine, 128 (orange) 
 +    * Ratios 
 +        * 883cc Engine, 2.26:1 
 +        * 1200cc Engine, 2.10:1 
 +  * Overall Gear Ratios (XLH / XLS / XLX) ((Harley-Davidson Sportster 1993-1994 Service Manual pg 6-1)) \\ Overall gear ratios indicate number of engine revolutions required to drive rear wheel one revolution.  
 +    * Domestic 883cc Engine: 
 +      * 1st: 10.04 
 +      * 2nd: 7.32 
 +      * 3rd: 5.38 
 +      * 4th: 4.39 
 +      * 5th: 3.61 
 +    * Domestic 1200cc Engine: 
 +      * 1st: 9.35 
 +      * 2nd: 6.82 
 +      * 3rd: 5.01 
 +      * 4th: 4.09 
 +      * 5th: 3.36 
 +    * HDI 883cc Engine: 
 +      * 1st: 9.71 
 +      * 2nd: 7.12 
 +      * 3rd: 5.18 
 +      * 4th: 4.26 
 +      * 5th: 3.61 
 +    * HDI 1200cc Engine: 
 +      * 1st: 9.04 
 +      * 2nd: 6.62 
 +      * 3rd: 4.82 
 +      * 4th: 3.97 
 +      * 5th: 3.36 
 +    * HDI Swiss 883cc Engine: 
 +      * 1st: 9.05 
 +      * 2nd: 6.60 
 +      * 3rd: 4.85 
 +      * 4th: 3.96 
 +      * 5th: 3.25 
 +    * HDI Swiss 1200cc Engine: 
 +      * 1st: 8.43 
 +      * 2nd: 6.14 
 +      * 3rd: 4.51 
 +      * 4th: 3.68 
 +      * 5th: 3.03 
 + 
 +==== Tires ==== 
 +Rim size and contour are cast or stamped into the exterior surface of the rim. \\ 
 +  * All 883 and 1200 Models ((Harley-Davidson Sportster 1991 Service Manual pgs 2-2, 2-3)) 
 +    * Front: 
 +      * For tube type laced (contour T19x2.50 TLA) or tubeless cast (contour T19x2.15 MT) 19" wheels: Dunlop D401 Elite S/T (100/​90-19). 
 +    * Rear: 
 +      * For tube type laced or tubeless cast (contour T16x3.00D) 16" wheels: Dunlop D401 Elite S/T (130/​90-16). 
 +  * Tire pressure based on overall weight. 
 +    * Up to 300 lb load including rider, passenger and cargo: 
 +      * Front 30 psi / 2.1 bar 
 +      * Rear 36 psi / 2.5 bar 
 +    * Up to GVWR maximum load: 
 +      * Front 30 psi  / 2.1 bar 
 +      * Rear 40 psi / 2.8 bar 
 + 
 +==== Brake Discs ==== 
 +For all 883cc and 1200cc models; ((Harley-Davidson Sportster 1991 Service Manual pg 2-2)) \\ 
 +  * Diameter: 
 +    * Front, 11.5"​ 
 +    * Rear, 11.5"​ 
 +  * Minimum Thickness:​ 
 +    * Front, .180"​ 
 +    * Rear, .205"
  
 ===== Models ===== ===== Models =====
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   *   *
 ==== XLH 883 Deluxe ==== ==== XLH 883 Deluxe ====
-What is the Current KBB Value? ​ ((http://​www.kbb.com/​motorcycles/​harley-davidson/​xl-sportster-883-deluxe/​1993-harley-davidson-xl-sportster-883-deluxe/​trade-in/​)+What is the Current KBB Value? ​ ((http://​www.kbb.com/​motorcycles/​harley-davidson/​xl-sportster-883-deluxe/​1993-harley-davidson-xl-sportster-883-deluxe/​trade-in/​))
  
   * Colors: Solid and Candy    * Colors: Solid and Candy 
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   *   *
 ==== XLH 883 Hugger ==== ==== XLH 883 Hugger ====
 +What is the Current KBB Value? ​ ((http://​www.kbb.com/​motorcycles/​harley-davidson/​xl-sportster-883-hugger/​1993-harley-davidson-xl-sportster-883-hugger/​trade-in/​))
 +
   * Colors: Solid and Candy  ​   * Colors: Solid and Candy  ​
   *    * 
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   *   *
 ==== XLH 1200 ==== ==== XLH 1200 ====
 +What is the Current KBB Value? ​ ((http://​www.kbb.com/​motorcycles/​harley-davidson/​xl-sportster-1200/​1993-harley-davidson-xl-sportster-1200/​trade-in/​))
 +
   * Colors: Solid, Candy and Two Tone  ​   * Colors: Solid, Candy and Two Tone  ​
   *    * 
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  ​{{:​sportster_history:​1993_1200xlh_2_.jpg?​direct&​300|}} ((photo provided by XLFORUM member- jharback))  ​{{:​sportster_history:​1993_1200xlh_2_.jpg?​direct&​300|}} ((photo provided by XLFORUM member- jharback))
   * 1993 XLH 1200   * 1993 XLH 1200
 +
 ==== XLH 1200 Anniversary ==== ==== XLH 1200 Anniversary ====
-What is the Current KBB Value? ​ ((+What is the Current KBB Value? ​ ((http://​www.kbb.com/​motorcycles/​harley-davidson/​xl-sportster-1200-anniversary/​1993-harley-davidson-xl-sportster-1200-anniversary/​trade-in/​))
  
   * Color: Anniversary   * Color: Anniversary
-  *  ​ 
   *    * 
   *    * 
   *    * 
 +  * 
 +
  
  
  
 +----
  
 +Back to [[sportster_history:​99xx-01|Sportster History Index]]