Differences

This shows you the differences between two versions of the page.

--- sportster_history:1994_sportster [2016/01/08 17:18]
bplinson created
+++ sportster_history:1994_sportster [2022/01/31 05:42]
hippysmack
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 ====== 1994 Sportster ======
+===== Vehicle Identification Number (VIN) =====
+Example: 1HD1CAP16RY201624 appears on steering head. Abbreviated VIN appears on engine crankcase - CAP16RY201624
+| \\  **Motorcycle Origin**   | \\  **Manufacturer/ Make**   | \\  **Motorcycle Displacement Type**   | \\  **Model Designation**   | \\  **Engine Size**   | \\  **Introduction Date / Special Models**   | \\  **VIN Check Digit**   | \\  **Model Year**   | \\  **Assembly Plant**   | \\  **Serial Number**   |
+|Made in USA |Harley Davidson |1 = 901 cc & up \\ 4 = 351-900 cc |CA = XLH 883 \\ CF= XLH 883 Deluxe \\ CE = XLH 883 Hugger \\ CA= XLH 1200 |M = 883 CC ENGINE \\ P = 1200 CC ENGINE |1 = Regular \\ 2 = Mid Year Intro Date \\ 3 = California Models |Can be \\ 0 - 9 or X |R = 1994 | \\ Y = YORK, PA \\   \\ K = Kansas City, MO |  |
+|1 |HD |1 |CA |P |1 |6 |R |Y |201624 |
+====== Related Manuals and Documentation ======
+Below are some suggestions for manuals for your ride. \\
+__You should have, at minimum, a Factory Service Manual (FSM) and a Factory Parts Catalog for your year model__. \\
+**Factory Service Manuals (FSM)**; \\
+The FSM will have the most accurate information, procedures and specs. \\
+Clymer and Haynes make service manuals also for Sportsters but some of the information is in error to the factory FSMs. \\
+And some of the information in the aftermarket manuals is vague in information or procedures but they may have more pictures. \\
+So it is generally said you can get use from both an aftermarket manual and the factory service manuals but get the factory manual first. \\
+[[techtalk:miscres:miscres10|Click Here]] to view the Factory Service Manual page in the Sportsterpedia. \\
+**Parts Catalogs**; \\
+The Parts Catalog has part numbers of course but it also has exploded parts views. \\
+However, IT IS NOT INTENDED TO BE AN ASSEMBLY MANUAL. \\
+And some of the exploded views are confusing or not related to each other on the same pages. \\
+But, all in all, the exploded views do help finding what goes where. \\
+Most of the fasteners listed in the relevant parts catalog individual pages have thread sizes and lengths also in case you need those. \\
+Below is a simple list of original and "latest edition parts catalogs.
+The in-between year books may show different part numbers for the same year model bike. \\
+[[techtalk:miscres:miscres12|Click Here]] to see the Factory Parts Catalog page in the Sportsterpedia for parts catalog uses and a full list of parts catalog numbers from 1957 to present. \\
+(complete list of other parts catalogs and supplement catalogs that pertain to each year model on the bottom of that page) \\
+Some often acquire several year model parts catalogs and that page will help decide which ones are right for them. \\
+**Suggested Manuals**: \\
+  * **Factory Service Manual (FSM)**:
+    * **Original**: 1993-1994 XLH Models Service Manual (99484-94)
+  * **Factory Parts Catalog**:
+    * **Original**: 1993-1994 Five Speed Sportster Parts Catalog (99451-94)
+      * Written in 1993 and lists parts available in 1994 for 1993-1994 models.
+  * **Factory Owners Manual**:
+    * 1994 XLH Models Owners Manual (99466-94).
+**Pics of Manual Covers**. \\
+Below are pics of used manual covers related to 1994 model Sportsters. \\
+See the full list of pertinent catalogs in the links above.  \\
+Click on any pic below to enlarge: \\
+|  1993-1994 FSM \\ Original Manual (99484-94)  |  1993-1994 Original \\ Parts Catalog (99451-94)  |
+|{{:sportster_history:l001-fsm-1994_edition_cover_99484-94_for_1993-1994.jpg?direct&200|}}|{{:sportster_history:l002-pc-1994_edition_cover_99451-94_for_1993-1994.jpg?direct&200|}}|
+====== Specifications ======
+==== Model Designations ====
+  * Model Designations: XLH-883, XLH-883 Hugger, XLH-883 Deluxe, XLH-1200
+==== Dimensions ====
+  * Wheelbase: ((Harley-Davidson Sportster 1993-1994 Service Manual pg 2-1))
+    * XLH-883 / XLH-883 Deluxe / XLH-1200, 60.2 in / 1529 mm
+    * XLH-883 Hugger, 59.0 in / 149.86 cm
+  * Overall Length: ((Harley-Davidson Sportster 1993-1994 Service Manual pg 2-1))
+    * XLH-883 / XLH-883 Deluxe / XLH-1200, 87.6 in / 2225 mm
+    * XLH-883 Hugger, 87.25 in / 2216 mm
+  * Overall Width: ((Harley-Davidson Sportster 1993-1994 Service Manual pg 2-1))
+    * XLH-883, 33 in / 838 mm
+    * XLH-883 Hugger  / XLH-883 Deluxe / XLH-1200, 35 in / 889 mm
+  * Overall Height: ((Harley-Davidson Sportster 1993-1994 Service Manual pg 2-1))
+    * XLH-883 / XLH-883 Deluxe, 47.50 in / 1207 mm
+    * XLH-883 Hugger / XLH-1200, 49.75 in / 1264 mm
+  * Road Clearance: ((Harley-Davidson Sportster 1992 Service Manual pg 2-1))
+    * XLH-883 / XLH-883 Deluxe / XLH-1200, 6.70 in / 170.2 mm
+    * XLH-883 Hugger, 4.50 in / 114.3 mm
+  * Weight (as shipped from the factory): ((Harley-Davidson Sportster 1993-1994 Service Manual pg 2-1))
+    * XLH-883, 488 lbs. / 221 kg
+    * XLH-883 Hugger, 485 lbs. / 220 kg
+    * XLH-883 Deluxe, 494 lbs. / 224 kg
+    * XLH-1200, 490 lbs. / 222 kg
+==== Engine ====
+  * Engine type: 4 cycle Overhead Valves, 45 degree V2 ((Harley-Davidson Sportster 1993-1994 Service Manual pg 3-1,3-2, 3-3))
+  * Displacement:
+    * 883cc: 53.9 ci
+    * 1201cc: 73.3 ci
+  * Compression Ratio: 9:1
+  * HP:
+    * 883cc, 55 @ 6000 RPM
+    * 1200cc, 65 @ 5200 RPM
+  * Torque:
+    * 883cc, 50 ft/lbs at 4600 RPM
+    * 1200cc, 71 ft/lbs at 4000 RPM
+  * Bore:
+    * 883: 3 in / 76.2 mm
+    * 1200: 3.498 in / 88.8492 mm
+  * Stroke: 3.812 in / 96.8248 mm
+  * 4 Cams
+  * [[techtalk:ih:oil03|Gerotor type oil pump]]. \\ Oil pump pressure at operating temp (gauge mounted at oil pressure switch location):
+    * Minimum: 7-12 psi (idle, 1000 RPM)
+    * Normal riding conditions: 10-17 psi (2500 rpm)
+  * [[techtalk:evo:engctl01#electronic_ignition_systems|Ignition]]: Electronic Ignition System.
+  * Spark Plugs
+    * 12mm 6R12, Gap (.038"-.043"), Torque 11-18 ft-lb / 3-5 Nm
+  * [[techtalk:evo:engctl01#voes_-_vacuum-operated_electric_switch|VOES]] (vacuum-operated electric switch) for timing advance
+  * [[techtalk:evo:carb01#keihin_butterfly_non-cv_carburetor_stock_on_l1976-1987_sportsters|Fuel System]]: HD Keihin CV carburetor
+==== Capacities =====
+  * Fuel Capacity:
+    * 2.25 gal / 8.5 l ((Harley-Davidson Sportster 1993-1994 Service Manual pg 2-1)) \\ Reserve: .25 gal / .946 l
+  * Oil Capacity: 3 qts. / 2.8 l
+  * Transmission Capacity: 32 oz / 946 ml
+  * Front Forks (per fork):
+    * XLH-883 / XLH-883 Deluxe / XLH-1200, Wet 9.0 oz / 266 ml, Dry 10.2 oz / 302 ml
+    * XLH-883 Hugger, Wet 10.7 oz / 316 ml, Dry 12.1 oz / 358 ml
+==== Clutch ====
+  * Multi-Disc wet clutch-pack with alternate steel and fiber friction plates.
+==== Drivetrain ====
+  * Constant Mesh ((Harley-Davidson Sportster 1993-1994 Service Manual pg 6-1))
+  * Left Side Shifter
+  * Speeds - 4 Forward
+  * Number of Sprocket Teeth (all)
+    * Engine: 35
+    * Clutch: 56
+      * Clutch Sprocket to Engine Sprocket Ratio: 1.60:1
+    * Transmission:
+      * 883cc Engine, 27
+      * 1200cc Engine, 29
+    * Rear Wheel:
+      * 883cc or 1200cc Engine, 61
+    * Secondary Drive Belt:
+      * 883cc or 1200cc Engine, 128 (orange)
+    * Ratios
+        * 883cc Engine, 2.26:1
+        * 1200cc Engine, 2.10:1
+  * Overall Gear Ratios (XLH / XLS / XLX) ((Harley-Davidson Sportster 1991-1992 Service Manual pg 6-1)) \\ Overall gear ratios indicate number of engine revolutions required to drive rear wheel one revolution.
+    * Domestic 883cc Engine:
+      * 1st: 10.04
+      * 2nd: 7.32
+      * 3rd: 5.38
+      * 4th: 4.39
+      * 5th: 3.61
+    * Domestic 1200cc Engine:
+      * 1st: 9.35
+      * 2nd: 6.82
+      * 3rd: 5.01
+      * 4th: 4.09
+      * 5th: 3.36
+==== Tires ====
+Rim size and contour are cast or stamped into the exterior surface of the rim. \\
+  * All 883 and 1200 Models ((Harley-Davidson Sportster 1991 Service Manual pgs 2-2, 2-3))
+    * Front:
+      * For tube type laced (contour T19x2.50 TLA) or tubeless cast (contour T19x2.15 MT) 19" wheels: Dunlop D401 Elite S/T (100/90-19).
+    * Rear:
+      * For tube type laced or tubeless cast (contour T16x3.00D) 16" wheels: Dunlop D401 Elite S/T (130/90-16).
+  * Tire pressure based on overall weight.
+    * Up to 300 lb load including rider, passenger and cargo:
+      * Front 30 psi / 2.1 bar
+      * Rear 36 psi / 2.5 bar
+    * Up to GVWR maximum load:
+      * Front 30 psi  / 2.1 bar
+      * Rear 40 psi / 2.8 bar
+==== Brake Discs ====
+For all 883cc and 1200cc models; ((Harley-Davidson Sportster 1991 Service Manual pg 2-2)) \\
+  * Diameter:
+    * Front, 11.5" / 292 mm
+    * Rear, 11.5" / 292 mm
+  * Minimum Thickness:
+    * Front, .180" / 4.57 mm
+    * Rear, .205" / 5.21 mm
+===== Models =====
+==== XLH 883 ====
+What is the Current KBB Value?  ((http://www.kbb.com/motorcycles/harley-davidson/xl-sportster-883/1994-harley-davidson-xl-sportster-883/trade-in/))
+  * Colors: Solid and Candy
+  *
+  *
+  *
+==== XLH 883 Deluxe ====
+What is the Current KBB Value?  ((http://www.kbb.com/motorcycles/harley-davidson/xl-sportster-883-deluxe/1994-harley-davidson-xl-sportster-883-deluxe/trade-in/))
+  * Colors: Solid and Candy
+  *
+  *
+  *
+==== XLH 883 Hugger ====
+What is the Current KBB Value?  ((http://www.kbb.com/motorcycles/harley-davidson/xl-sportster-883-hugger/1994-harley-davidson-xl-sportster-883-hugger/trade-in/))
+  * Colors: Solid and Candy
+  *
+  *
+  *
+==== XLH 1200 ====
+What is the Current KBB Value?  ((http://www.kbb.com/motorcycles/harley-davidson/xl-sportster-1200/1994-harley-davidson-xl-sportster-1200/trade-in/))
+  * Colors: Solid, Candy and Two Tone
+  *
+  *
+  *
+----
+Back to [[sportster_history:99xx-01|Sportster History Index]]

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