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sportster_history:2002_sportster [2016/01/20 12:38]
bplinson [Vehicle Identification Number (VIN)]
sportster_history:2002_sportster [2024/01/25 23:52] (current)
hippysmack
Line 15: Line 15:
 ^Motorcycle Origin^Manufacturer^Displacement^Model^Engine Size^Introduction Date^VIN Check Digit^Model Year^Assembly Plant^Serial Number^ ^Motorcycle Origin^Manufacturer^Displacement^Model^Engine Size^Introduction Date^VIN Check Digit^Model Year^Assembly Plant^Serial Number^
 |USA|Harley Davidson|1 = 901 cc & up|CA = XLH 883|M = 883 Engine|1 = Regular|Can be 0-9 or X|2 = 2002|K = Kansas City, MO|6 numerical digits| |USA|Harley Davidson|1 = 901 cc & up|CA = XLH 883|M = 883 Engine|1 = Regular|Can be 0-9 or X|2 = 2002|K = Kansas City, MO|6 numerical digits|
-| | |4 = 351-900 cc|CE = XLH 883 Hugger|+|.|.|4 = 351-900 cc|CE = XLH 883 Hugger|P = 1200 Engine|2 = Mid Year Intro Date|.|.|.|.| 
 +|.|.|.|CJ = XL883C Custom|.|3 = California Model|.|.|.|.| 
 +|.|.|.|CK = XL883R|.|.|.|.|.|.| 
 +|.|.|.|CA = XL1200|.|.|.|.|.|.| 
 +|.|.|.|CG = XL1200C Custom|.|.|.|.|.|.| 
 +|.|.|.|CH = XL1200S Sport|.|.|.|.|.|.| 
 +|1|HD|1|CJ|M|1|6|2|K|201624| 
 + 
 +====== Related Manuals and Documentation ====== 
 +Below are some suggestions for manuals for your ride. \\ 
 +__You should have, at minimum, a Factory Service Manual (FSM) and a Factory Parts Catalog for your year model__. \\ 
 +**Note**: Updated manuals sometimes correct mistakes from the original manuals and some are updated simply to add mid year intro models. \\ 
 + 
 +**Factory Service Manuals (FSM)**; \\ 
 +The FSM will have the most accurate information,​ procedures and specs. \\  
 +Clymer and Haynes make service manuals also for Sportsters but some of the information is in error to the factory FSMs. \\ 
 +And some of the information in the aftermarket manuals is vague in information or procedures but they may have more pictures. \\ 
 +So it is generally said you can get use from both an aftermarket manual and the factory service manuals but get the factory manual first. \\ 
 +[[techtalk:​miscres:​miscres10|Click Here]] to view the Factory Service Manual page in the Sportsterpedia. \\ 
 + 
 +**Parts Catalogs**; \\ 
 +The Parts Catalog has part numbers of course but it also has exploded parts views. \\ 
 +However, IT IS NOT INTENDED TO BE AN ASSEMBLY MANUAL. \\ 
 +And some of the exploded views are confusing or not related to each other on the same pages. \\ 
 +But, all in all, the exploded views do help finding what goes where. \\ 
 +Most of the fasteners listed in the relevant parts catalog individual pages have thread sizes and lengths also in case you need those. \\ 
 +Below is a simple list of original and "​latest edition parts catalogs. 
 +The in-between year books may show different part numbers for the same year model bike. \\ 
 +[[techtalk:​miscres:​miscres12|Click Here]] to see the Factory Parts Catalog page in the Sportsterpedia for parts catalog uses and a full list of parts catalog numbers from 1957 to present. \\ 
 +(complete list of other parts catalogs and supplement catalogs that pertain to each year model on the bottom of that page) \\ 
 +Some often acquire several year model parts catalogs and that page will help decide which ones are right for them. \\ 
 + 
 +**Suggested Manuals**: \\ 
 + 
 +  * **Factory Service Manual (FSM)**: 
 +    * **Original**:​ 2002 Sportster Models Service Manual (99484-02). 
 +    * **Updated Version**: 2002 Sportster Models Service Manual (99484-02A). 
 +  * **Factory Electrical Diagnostic Manual (EDM)**: 
 +    * **Original**:​ 2002 Sportster Models Electrical Diagnostic Manual (99495-02). 
 +  * **Factory Parts Catalog**:​ 
 +    * **Original**:​ 2002 XLH Models Parts Catalog (99451-02) 
 +      * Written in 2001 and lists parts available in 2002 for 2002 models. 
 +    * **Updated Version**: 2001 XLH Models Parts Catalog (99451-01A) 
 +      * Also written in 2001 and lists parts available in 2002 for 2002 models. 
 +  * **Factory Owners Manual**: 
 +    * 2002 Sportster Owners Manual (99468-02). 
 + 
 +**Pics of Manual Covers**. \\ 
 +Below are pics of used manual covers related to 2002 model Sportsters. \\ 
 +See the full list of pertinent catalogs in the links above. ​ \\ 
 +Click on any pic below to enlarge: \\ 
 + 
 +|  2002 Sportster \\ Owners Manual (99468-02) ​ | 
 +|{{:​sportster_history:​l003-om-2002_edition_cover_99468-02.jpg?​direct&​200|}}| 
 + 
 +|  2002 FSM \\ Original Manual (99484-02) ​ |  2002 FSM \\ Updated Manual (99484-02A) ​ |  2002 EDM (99495-02) ​ | 
 +|{{:​sportster_history:​l001-fsm-2002_edition_cover_99484-02_for_2002.jpg?​direct&​200|}}|{{:​sportster_history:​l001-fsm-2002_edition_cover_99484-02a_for_2002.jpg?​direct&​200|}}|{{:​sportster_history:​l005-edm-2002_edition_cover_99495-02_for_2002.jpg?​direct&​200|}}| 
 + 
 +|  2002 Original \\ Parts Catalog (99451-02) ​ |  2002 Updated \\ Parts Catalog (99451-02A) ​  
 +|{{:​sportster_history:​l002-pc-2002_edition_cover_99451-02_for_2002.jpg?​direct&​200|}}| 
 ===== Engine, Drivetrain, Performance ===== ===== Engine, Drivetrain, Performance =====
  
Line 21: Line 81:
  
 === Engine === === Engine ===
-  
   * 4 Cycle, Air Cooled, Over Head Valve, 45 degree V-twin, Evolution®   * 4 Cycle, Air Cooled, Over Head Valve, 45 degree V-twin, Evolution®
   * Bore: 3.498 in / 88.85 mm   * Bore: 3.498 in / 88.85 mm
Line 34: Line 93:
  
 === Drivetrain === === Drivetrain ===
- 
   * Primary Drive: Chain,   * Primary Drive: Chain,
   * Gear Ratios (overall)   * Gear Ratios (overall)
Line 44: Line 102:
  
 === Performance === === Performance ===
- 
   * Engine Torque Testing Method:   * Engine Torque Testing Method:
   * Engine Torque: 72 @ 4500 (76 @ 4500 - 1200 Sport)   * Engine Torque: 72 @ 4500 (76 @ 4500 - 1200 Sport)
Line 53: Line 110:
  
 === Engine === === Engine ===
- 
   * 4 Cycle, Air Cooled, Over Head Valve, 45 degree V-twin, Evolution®   * 4 Cycle, Air Cooled, Over Head Valve, 45 degree V-twin, Evolution®
   * Bore: 3.0005 in. / 76.20 mm   * Bore: 3.0005 in. / 76.20 mm
Line 64: Line 120:
  
 === Drivetrain === === Drivetrain ===
- 
   * Primary Drive: Triple-row chain   * Primary Drive: Triple-row chain
   * Primary Drive Front Gear: 35 tooth   * Primary Drive Front Gear: 35 tooth
Line 83: Line 138:
  
 === Performance === === Performance ===
- 
   * Engine Torque Testing Method:   * Engine Torque Testing Method:
   * Engine Torque: 53 Nm @ 4500 rpm   * Engine Torque: 53 Nm @ 4500 rpm
Line 91: Line 145:
  
 ==== All Models ==== ==== All Models ====
- 
   * Gross Vehicle Weight Rating (GVWR) 948 lb / 430 kg   * Gross Vehicle Weight Rating (GVWR) 948 lb / 430 kg
   * Gross Axel Weight Rating - Front (GAWR-FRONT) 353 lb / 150 kg   * Gross Axel Weight Rating - Front (GAWR-FRONT) 353 lb / 150 kg
Line 109: Line 162:
  
 === Chassis === === Chassis ===
- 
   * Frame Mild steel, twin cradle   * Frame Mild steel, twin cradle
   * Swing Arm Mild steel, rectangular section   * Swing Arm Mild steel, rectangular section
Line 120: Line 172:
  
 === Electrical === === Electrical ===
- 
   * Battery Sealed 12-volt, 19 amp-hour, 270 cca    * Battery Sealed 12-volt, 19 amp-hour, 270 cca 
   * Charging 22-amp permanent magnet alternator with solid-state regulator (275 watts @ 3,000 rpm, 285 peak)   * Charging 22-amp permanent magnet alternator with solid-state regulator (275 watts @ 3,000 rpm, 285 peak)
Line 129: Line 180:
     * Turn signal lights 28w self-canceling,​ (21w)     * Turn signal lights 28w self-canceling,​ (21w)
     * Running lights integrated in front turn signals (except International models)     * Running lights integrated in front turn signals (except International models)
 +
 ===== Models ===== ===== Models =====
  
 ==== XLH883 ==== ==== XLH883 ====
- 
   * Vivid Black: $5,695 ((http://​www.totalmotorcycle.com/​photos/​2002models/​2002models-Harley-Davidson-XLHSportster883.htm))   * Vivid Black: $5,695 ((http://​www.totalmotorcycle.com/​photos/​2002models/​2002models-Harley-Davidson-XLHSportster883.htm))
 +  * What is the Current KBB Value? ​ ((http://​www.kbb.com/​motorcycles/​harley-davidson/​xl-sportster-883/​2002-harley-davidson-xl-sportster-883/​trade-in/​))
   * Color Option:   * Color Option:
   * Two Tone Option:   * Two Tone Option:
Line 141: Line 193:
  
 === Styling === === Styling ===
- 
   * <font inherit/​inherit;;​inherit;;​inherit>​Seat:​ Solo</​font>​   * <font inherit/​inherit;;​inherit;;​inherit>​Seat:​ Solo</​font>​
   * Foot Controls: Mid-mount   * Foot Controls: Mid-mount
Line 150: Line 201:
  
 === Dimensions === === Dimensions ===
- 
   * Length: 88.1 in / 223.8 cm   * Length: 88.1 in / 223.8 cm
   * Width: 33 in / 83.8 cm   * Width: 33 in / 83.8 cm
Line 165: Line 215:
  
 ==== XLH883 Hugger ==== ==== XLH883 Hugger ====
- 
 Lowest seat in the 2002 Sportster line up ((http://​www.totalmotorcycle.com/​photos/​2002models/​2002models-Harley-Davidson-XLHSportster883Hugger.htm)) Lowest seat in the 2002 Sportster line up ((http://​www.totalmotorcycle.com/​photos/​2002models/​2002models-Harley-Davidson-XLHSportster883Hugger.htm))
  
-  * Vivid Black: $6,​155 ​+  * Vivid Black: $6,155
   * Color Option:   * Color Option:
   * Two Tone Option:   * Two Tone Option:
Line 184: Line 233:
  
 === Dimensions === === Dimensions ===
- 
   * Length: 88.0 in /223.34 cm   * Length: 88.0 in /223.34 cm
   * Seat Height, Laden: 27.1 in / 68.83 cm   * Seat Height, Laden: 27.1 in / 68.83 cm
Line 202: Line 250:
   * Gross Vehicle Weight Rating: 948.0 lbs / 430.4 kg   * Gross Vehicle Weight Rating: 948.0 lbs / 430.4 kg
   * Wheels 19 in. front, 16 in. rear, 13-spoke aluminum cast (laced option)   * Wheels 19 in. front, 16 in. rear, 13-spoke aluminum cast (laced option)
 +
 +  * What is the Current KBB Value? ​ ((http://​www.kbb.com/​motorcycles/​harley-davidson/​xl-sportster-883-hugger/​2002-harley-davidson-xl-sportster-883-hugger/​trade-in/​))
 +
 +
  
 ---- ----
 ==== XL 883C Custom ==== ==== XL 883C Custom ====
- 
   * Vivid Black: $6,795 ((http://​www.totalmotorcycle.com/​photos/​2002models/​2002models-Harley-Davidson-XLSportster883Custom.htm))   * Vivid Black: $6,795 ((http://​www.totalmotorcycle.com/​photos/​2002models/​2002models-Harley-Davidson-XLSportster883Custom.htm))
 +  * What is the Current KBB Value? ​ ((http://​www.kbb.com/​motorcycles/​harley-davidson/​xlc-sportster-883-custom/​2002-harley-davidson-xlc-sportster-883-custom/​trade-in/​))
   * Color Option:   * Color Option:
   * Two Tone Option:   * Two Tone Option:
Line 214: Line 266:
  
 === Styling === === Styling ===
- 
   * Engine: Silver powdercoated engine with polished rocker boxes    * Engine: Silver powdercoated engine with polished rocker boxes 
   * Steering: Tall, chromed riser with drag style handlebar ​   * Steering: Tall, chromed riser with drag style handlebar ​
Line 225: Line 276:
  
 === Dimensions === === Dimensions ===
- 
   * Length: 89.0 in / 225.88 cm   * Length: 89.0 in / 225.88 cm
   * Seat Height Laden: 27.6 in / 69.95 cm   * Seat Height Laden: 27.6 in / 69.95 cm
Line 245: Line 295:
 [{{:​sportster_history:​2002-sportster-xl883c-1.jpg?​direct&​320x240|2002 Sportster XL 883C Custom}}] [{{:​sportster_history:​2002-sportster-xl883c-1.jpg?​direct&​320x240|2002 Sportster XL 883C Custom}}]
 ---- ----
-==== XL 883R ==== 
  
 +==== XL 883R Roadster====
   * Vivid Black:   * Vivid Black:
 +  * What is the Current KBB Value? ​ ((http://​www.kbb.com/​motorcycles/​harley-davidson/​xlr-sportster-883r/​2002-harley-davidson-xlr-sportster-883r/​trade-in/​))
   * Color Option:   * Color Option:
   * Two Tone Option:   * Two Tone Option:
Line 255: Line 306:
  
 === Dimensions === === Dimensions ===
- 
   * Length:   * Length:
   * Seat Height, Laden:   * Seat Height, Laden:
Line 271: Line 321:
 {{:​sportster_history:​2002_883r.jpg?​direct&​300|}} ​ ((Photo provided by XLFORUM member- Rv7garage)) {{:​sportster_history:​2002_883r.jpg?​direct&​300|}} ​ ((Photo provided by XLFORUM member- Rv7garage))
   * 2002 XL883R   * 2002 XL883R
-==== XLH 1200 ==== 
  
 +----
 +
 +=== XL 883P Police ===
 +  * What is the Current KBB Value? ​ ((http://​www.kbb.com/​motorcycles/​harley-davidson/​xlp-sportster-883-police/​2002-harley-davidson-xlp-sportster-883-police/​trade-in/​)) ​
 +
 +  * 
 +  * 
 +  * 
 +  * 
 +
 +
 +
 +----
 +
 +==== XLH 1200 ====
   * Vivid Black:   * Vivid Black:
 +  * What is the Current KBB Value? ​ ((http://​www.kbb.com/​motorcycles/​harley-davidson/​xl-sportster-1200/​2002-harley-davidson-xl-sportster-1200/​trade-in/​))
   * Color Option:   * Color Option:
   * Two Tone Option:   * Two Tone Option:
Line 281: Line 346:
  
 === Dimensions === === Dimensions ===
- 
   * Length:   * Length:
   * Seat Height, Laden:   * Seat Height, Laden:
Line 296: Line 360:
   * Weight, In Running Order:   * Weight, In Running Order:
  
-==== XL 1200C Custom ==== 
  
 +----
 +
 +==== XL 1200C Custom ====
   * Vivid Black:   * Vivid Black:
 +  * What is the Current KBB Value? ​ ((http://​www.kbb.com/​motorcycles/​harley-davidson/​xlc-sportster-1200-custom/​2002-harley-davidson-xlc-sportster-1200-custom/​trade-in/​))
   * Color Option:   * Color Option:
   * Two Tone Option:   * Two Tone Option:
Line 306: Line 373:
  
 === Dimensions === === Dimensions ===
- 
   * Length:   * Length:
   * Seat Height, Laden:   * Seat Height, Laden:
Line 321: Line 387:
   * Weight, In Running Order:   * Weight, In Running Order:
  
-==== XL 1200S Sport ==== 
  
 +----
 +
 +==== XL 1200S Sport ====
   * Vivid Black:   * Vivid Black:
-  * Color Option:+  ​* What is the Current KBB Value? ​ ((http://​www.kbb.com/​motorcycles/​harley-davidson/​xls-sportster-1200-sport/​2002-harley-davidson-xls-sportster-1200-sport/​trade-in/​)) 
 +  ​* Color Option: ​Impact Blue
   * Two Tone Option:   * Two Tone Option:
   * Security Option:   * Security Option:
Line 331: Line 400:
  
 === Dimensions === === Dimensions ===
- 
   * Length:   * Length:
   * Seat Height, Laden:   * Seat Height, Laden:
Line 348: Line 416:
    ​* ​ 2002 XL1200S Sport     ​* ​ 2002 XL1200S Sport 
 ==== Colors ==== ==== Colors ====
- 
   * Vivid Black (All models)   * Vivid Black (All models)
   * Luxury Rich Red Pearl (883, 883C)   * Luxury Rich Red Pearl (883, 883C)
Line 360: Line 427:
  
 === Wheel Options === === Wheel Options ===
- 
   * Laced   * Laced
  
 ---- ----
  
-Back to [[:sportster_history:​start|Sportster History Index]]+Back to [[sportster_history:​99xx-01|Sportster History Index]]
  
 \\ \\