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sportster_history:2002_sportster [2018/03/18 22:24] hippysmack [XLH883 Hugger] |
sportster_history:2002_sportster [2024/01/25 23:52] (current) hippysmack |
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| |.|.|.|CH = XL1200S Sport|.|.|.|.|.|.| | |.|.|.|CH = XL1200S Sport|.|.|.|.|.|.| | ||
| |1|HD|1|CJ|M|1|6|2|K|201624| | |1|HD|1|CJ|M|1|6|2|K|201624| | ||
| + | |||
| + | ====== Related Manuals and Documentation ====== | ||
| + | Below are some suggestions for manuals for your ride. \\ | ||
| + | __You should have, at minimum, a Factory Service Manual (FSM) and a Factory Parts Catalog for your year model__. \\ | ||
| + | **Note**: Updated manuals sometimes correct mistakes from the original manuals and some are updated simply to add mid year intro models. \\ | ||
| + | |||
| + | **Factory Service Manuals (FSM)**; \\ | ||
| + | The FSM will have the most accurate information, procedures and specs. \\ | ||
| + | Clymer and Haynes make service manuals also for Sportsters but some of the information is in error to the factory FSMs. \\ | ||
| + | And some of the information in the aftermarket manuals is vague in information or procedures but they may have more pictures. \\ | ||
| + | So it is generally said you can get use from both an aftermarket manual and the factory service manuals but get the factory manual first. \\ | ||
| + | [[techtalk:miscres:miscres10|Click Here]] to view the Factory Service Manual page in the Sportsterpedia. \\ | ||
| + | |||
| + | **Parts Catalogs**; \\ | ||
| + | The Parts Catalog has part numbers of course but it also has exploded parts views. \\ | ||
| + | However, IT IS NOT INTENDED TO BE AN ASSEMBLY MANUAL. \\ | ||
| + | And some of the exploded views are confusing or not related to each other on the same pages. \\ | ||
| + | But, all in all, the exploded views do help finding what goes where. \\ | ||
| + | Most of the fasteners listed in the relevant parts catalog individual pages have thread sizes and lengths also in case you need those. \\ | ||
| + | Below is a simple list of original and "latest edition parts catalogs. | ||
| + | The in-between year books may show different part numbers for the same year model bike. \\ | ||
| + | [[techtalk:miscres:miscres12|Click Here]] to see the Factory Parts Catalog page in the Sportsterpedia for parts catalog uses and a full list of parts catalog numbers from 1957 to present. \\ | ||
| + | (complete list of other parts catalogs and supplement catalogs that pertain to each year model on the bottom of that page) \\ | ||
| + | Some often acquire several year model parts catalogs and that page will help decide which ones are right for them. \\ | ||
| + | |||
| + | **Suggested Manuals**: \\ | ||
| + | |||
| + | * **Factory Service Manual (FSM)**: | ||
| + | * **Original**: 2002 Sportster Models Service Manual (99484-02). | ||
| + | * **Updated Version**: 2002 Sportster Models Service Manual (99484-02A). | ||
| + | * **Factory Electrical Diagnostic Manual (EDM)**: | ||
| + | * **Original**: 2002 Sportster Models Electrical Diagnostic Manual (99495-02). | ||
| + | * **Factory Parts Catalog**: | ||
| + | * **Original**: 2002 XLH Models Parts Catalog (99451-02) | ||
| + | * Written in 2001 and lists parts available in 2002 for 2002 models. | ||
| + | * **Updated Version**: 2001 XLH Models Parts Catalog (99451-01A) | ||
| + | * Also written in 2001 and lists parts available in 2002 for 2002 models. | ||
| + | * **Factory Owners Manual**: | ||
| + | * 2002 Sportster Owners Manual (99468-02). | ||
| + | |||
| + | **Pics of Manual Covers**. \\ | ||
| + | Below are pics of used manual covers related to 2002 model Sportsters. \\ | ||
| + | See the full list of pertinent catalogs in the links above. \\ | ||
| + | Click on any pic below to enlarge: \\ | ||
| + | |||
| + | | 2002 Sportster \\ Owners Manual (99468-02) | | ||
| + | |{{:sportster_history:l003-om-2002_edition_cover_99468-02.jpg?direct&200|}}| | ||
| + | |||
| + | | 2002 FSM \\ Original Manual (99484-02) | 2002 FSM \\ Updated Manual (99484-02A) | 2002 EDM (99495-02) | | ||
| + | |{{:sportster_history:l001-fsm-2002_edition_cover_99484-02_for_2002.jpg?direct&200|}}|{{:sportster_history:l001-fsm-2002_edition_cover_99484-02a_for_2002.jpg?direct&200|}}|{{:sportster_history:l005-edm-2002_edition_cover_99495-02_for_2002.jpg?direct&200|}}| | ||
| + | |||
| + | | 2002 Original \\ Parts Catalog (99451-02) | 2002 Updated \\ Parts Catalog (99451-02A) | ||
| + | |{{:sportster_history:l002-pc-2002_edition_cover_99451-02_for_2002.jpg?direct&200|}}| | ||
| + | |||
| ===== Engine, Drivetrain, Performance ===== | ===== Engine, Drivetrain, Performance ===== | ||
| Line 27: | Line 81: | ||
| === Engine === | === Engine === | ||
| - | |||
| * 4 Cycle, Air Cooled, Over Head Valve, 45 degree V-twin, Evolution® | * 4 Cycle, Air Cooled, Over Head Valve, 45 degree V-twin, Evolution® | ||
| * Bore: 3.498 in / 88.85 mm | * Bore: 3.498 in / 88.85 mm | ||
| Line 40: | Line 93: | ||
| === Drivetrain === | === Drivetrain === | ||
| - | |||
| * Primary Drive: Chain, | * Primary Drive: Chain, | ||
| * Gear Ratios (overall) | * Gear Ratios (overall) | ||
| Line 50: | Line 102: | ||
| === Performance === | === Performance === | ||
| - | |||
| * Engine Torque Testing Method: | * Engine Torque Testing Method: | ||
| * Engine Torque: 72 @ 4500 (76 @ 4500 - 1200 Sport) | * Engine Torque: 72 @ 4500 (76 @ 4500 - 1200 Sport) | ||
| Line 59: | Line 110: | ||
| === Engine === | === Engine === | ||
| - | |||
| * 4 Cycle, Air Cooled, Over Head Valve, 45 degree V-twin, Evolution® | * 4 Cycle, Air Cooled, Over Head Valve, 45 degree V-twin, Evolution® | ||
| * Bore: 3.0005 in. / 76.20 mm | * Bore: 3.0005 in. / 76.20 mm | ||
| Line 70: | Line 120: | ||
| === Drivetrain === | === Drivetrain === | ||
| - | |||
| * Primary Drive: Triple-row chain | * Primary Drive: Triple-row chain | ||
| * Primary Drive Front Gear: 35 tooth | * Primary Drive Front Gear: 35 tooth | ||
| Line 89: | Line 138: | ||
| === Performance === | === Performance === | ||
| - | |||
| * Engine Torque Testing Method: | * Engine Torque Testing Method: | ||
| * Engine Torque: 53 Nm @ 4500 rpm | * Engine Torque: 53 Nm @ 4500 rpm | ||
| Line 97: | Line 145: | ||
| ==== All Models ==== | ==== All Models ==== | ||
| - | |||
| * Gross Vehicle Weight Rating (GVWR) 948 lb / 430 kg | * Gross Vehicle Weight Rating (GVWR) 948 lb / 430 kg | ||
| * Gross Axel Weight Rating - Front (GAWR-FRONT) 353 lb / 150 kg | * Gross Axel Weight Rating - Front (GAWR-FRONT) 353 lb / 150 kg | ||
| Line 115: | Line 162: | ||
| === Chassis === | === Chassis === | ||
| - | |||
| * Frame Mild steel, twin cradle | * Frame Mild steel, twin cradle | ||
| * Swing Arm Mild steel, rectangular section | * Swing Arm Mild steel, rectangular section | ||
| Line 126: | Line 172: | ||
| === Electrical === | === Electrical === | ||
| - | |||
| * Battery Sealed 12-volt, 19 amp-hour, 270 cca | * Battery Sealed 12-volt, 19 amp-hour, 270 cca | ||
| * Charging 22-amp permanent magnet alternator with solid-state regulator (275 watts @ 3,000 rpm, 285 peak) | * Charging 22-amp permanent magnet alternator with solid-state regulator (275 watts @ 3,000 rpm, 285 peak) | ||
| Line 135: | Line 180: | ||
| * Turn signal lights 28w self-canceling, (21w) | * Turn signal lights 28w self-canceling, (21w) | ||
| * Running lights integrated in front turn signals (except International models) | * Running lights integrated in front turn signals (except International models) | ||
| + | |||
| ===== Models ===== | ===== Models ===== | ||
| ==== XLH883 ==== | ==== XLH883 ==== | ||
| - | |||
| * Vivid Black: $5,695 ((http://www.totalmotorcycle.com/photos/2002models/2002models-Harley-Davidson-XLHSportster883.htm)) | * Vivid Black: $5,695 ((http://www.totalmotorcycle.com/photos/2002models/2002models-Harley-Davidson-XLHSportster883.htm)) | ||
| * What is the Current KBB Value? ((http://www.kbb.com/motorcycles/harley-davidson/xl-sportster-883/2002-harley-davidson-xl-sportster-883/trade-in/)) | * What is the Current KBB Value? ((http://www.kbb.com/motorcycles/harley-davidson/xl-sportster-883/2002-harley-davidson-xl-sportster-883/trade-in/)) | ||
| Line 148: | Line 193: | ||
| === Styling === | === Styling === | ||
| - | |||
| * <font inherit/inherit;;inherit;;inherit>Seat: Solo</font> | * <font inherit/inherit;;inherit;;inherit>Seat: Solo</font> | ||
| * Foot Controls: Mid-mount | * Foot Controls: Mid-mount | ||
| Line 157: | Line 201: | ||
| === Dimensions === | === Dimensions === | ||
| - | |||
| * Length: 88.1 in / 223.8 cm | * Length: 88.1 in / 223.8 cm | ||
| * Width: 33 in / 83.8 cm | * Width: 33 in / 83.8 cm | ||
| Line 172: | Line 215: | ||
| ==== XLH883 Hugger ==== | ==== XLH883 Hugger ==== | ||
| - | |||
| Lowest seat in the 2002 Sportster line up ((http://www.totalmotorcycle.com/photos/2002models/2002models-Harley-Davidson-XLHSportster883Hugger.htm)) | Lowest seat in the 2002 Sportster line up ((http://www.totalmotorcycle.com/photos/2002models/2002models-Harley-Davidson-XLHSportster883Hugger.htm)) | ||
| Line 191: | Line 233: | ||
| === Dimensions === | === Dimensions === | ||
| - | |||
| * Length: 88.0 in /223.34 cm | * Length: 88.0 in /223.34 cm | ||
| * Seat Height, Laden: 27.1 in / 68.83 cm | * Seat Height, Laden: 27.1 in / 68.83 cm | ||
| Line 216: | Line 257: | ||
| ---- | ---- | ||
| ==== XL 883C Custom ==== | ==== XL 883C Custom ==== | ||
| - | |||
| * Vivid Black: $6,795 ((http://www.totalmotorcycle.com/photos/2002models/2002models-Harley-Davidson-XLSportster883Custom.htm)) | * Vivid Black: $6,795 ((http://www.totalmotorcycle.com/photos/2002models/2002models-Harley-Davidson-XLSportster883Custom.htm)) | ||
| * What is the Current KBB Value? ((http://www.kbb.com/motorcycles/harley-davidson/xlc-sportster-883-custom/2002-harley-davidson-xlc-sportster-883-custom/trade-in/)) | * What is the Current KBB Value? ((http://www.kbb.com/motorcycles/harley-davidson/xlc-sportster-883-custom/2002-harley-davidson-xlc-sportster-883-custom/trade-in/)) | ||
| Line 226: | Line 266: | ||
| === Styling === | === Styling === | ||
| - | |||
| * Engine: Silver powdercoated engine with polished rocker boxes | * Engine: Silver powdercoated engine with polished rocker boxes | ||
| * Steering: Tall, chromed riser with drag style handlebar | * Steering: Tall, chromed riser with drag style handlebar | ||
| Line 237: | Line 276: | ||
| === Dimensions === | === Dimensions === | ||
| - | |||
| * Length: 89.0 in / 225.88 cm | * Length: 89.0 in / 225.88 cm | ||
| * Seat Height Laden: 27.6 in / 69.95 cm | * Seat Height Laden: 27.6 in / 69.95 cm | ||
| Line 257: | Line 295: | ||
| [{{:sportster_history:2002-sportster-xl883c-1.jpg?direct&320x240|2002 Sportster XL 883C Custom}}] | [{{:sportster_history:2002-sportster-xl883c-1.jpg?direct&320x240|2002 Sportster XL 883C Custom}}] | ||
| ---- | ---- | ||
| + | |||
| ==== XL 883R Roadster==== | ==== XL 883R Roadster==== | ||
| - | |||
| * Vivid Black: | * Vivid Black: | ||
| * What is the Current KBB Value? ((http://www.kbb.com/motorcycles/harley-davidson/xlr-sportster-883r/2002-harley-davidson-xlr-sportster-883r/trade-in/)) | * What is the Current KBB Value? ((http://www.kbb.com/motorcycles/harley-davidson/xlr-sportster-883r/2002-harley-davidson-xlr-sportster-883r/trade-in/)) | ||
| Line 268: | Line 306: | ||
| === Dimensions === | === Dimensions === | ||
| - | |||
| * Length: | * Length: | ||
| * Seat Height, Laden: | * Seat Height, Laden: | ||
| Line 300: | Line 337: | ||
| ==== XLH 1200 ==== | ==== XLH 1200 ==== | ||
| - | |||
| * Vivid Black: | * Vivid Black: | ||
| * What is the Current KBB Value? ((http://www.kbb.com/motorcycles/harley-davidson/xl-sportster-1200/2002-harley-davidson-xl-sportster-1200/trade-in/)) | * What is the Current KBB Value? ((http://www.kbb.com/motorcycles/harley-davidson/xl-sportster-1200/2002-harley-davidson-xl-sportster-1200/trade-in/)) | ||
| Line 310: | Line 346: | ||
| === Dimensions === | === Dimensions === | ||
| - | |||
| * Length: | * Length: | ||
| * Seat Height, Laden: | * Seat Height, Laden: | ||
| Line 329: | Line 364: | ||
| ==== XL 1200C Custom ==== | ==== XL 1200C Custom ==== | ||
| - | |||
| * Vivid Black: | * Vivid Black: | ||
| * What is the Current KBB Value? ((http://www.kbb.com/motorcycles/harley-davidson/xlc-sportster-1200-custom/2002-harley-davidson-xlc-sportster-1200-custom/trade-in/)) | * What is the Current KBB Value? ((http://www.kbb.com/motorcycles/harley-davidson/xlc-sportster-1200-custom/2002-harley-davidson-xlc-sportster-1200-custom/trade-in/)) | ||
| Line 339: | Line 373: | ||
| === Dimensions === | === Dimensions === | ||
| - | |||
| * Length: | * Length: | ||
| * Seat Height, Laden: | * Seat Height, Laden: | ||
| Line 358: | Line 391: | ||
| ==== XL 1200S Sport ==== | ==== XL 1200S Sport ==== | ||
| - | |||
| * Vivid Black: | * Vivid Black: | ||
| * What is the Current KBB Value? ((http://www.kbb.com/motorcycles/harley-davidson/xls-sportster-1200-sport/2002-harley-davidson-xls-sportster-1200-sport/trade-in/)) | * What is the Current KBB Value? ((http://www.kbb.com/motorcycles/harley-davidson/xls-sportster-1200-sport/2002-harley-davidson-xls-sportster-1200-sport/trade-in/)) | ||
| Line 368: | Line 400: | ||
| === Dimensions === | === Dimensions === | ||
| - | |||
| * Length: | * Length: | ||
| * Seat Height, Laden: | * Seat Height, Laden: | ||
| Line 385: | Line 416: | ||
| * 2002 XL1200S Sport | * 2002 XL1200S Sport | ||
| ==== Colors ==== | ==== Colors ==== | ||
| - | |||
| * Vivid Black (All models) | * Vivid Black (All models) | ||
| * Luxury Rich Red Pearl (883, 883C) | * Luxury Rich Red Pearl (883, 883C) | ||
| Line 397: | Line 427: | ||
| === Wheel Options === | === Wheel Options === | ||
| - | |||
| * Laced | * Laced | ||
