Differences

This shows you the differences between two versions of the page.

Link to this comparison view

Both sides previous revision Previous revision
Next revision
Previous revision
Last revision Both sides next revision
sportster_history:99xx-01 [2020/07/21 00:17]
hippysmack [1990 - 1999]
sportster_history:99xx-01 [2023/01/24 16:35]
ixl2relax [Sportster History (with VINs & Specifications)]
Line 3: Line 3:
 {{:​sportster_history:​1957-outline.jpg|}} {{:​sportster_history:​1957-outline.jpg|}}
  
-1957 Orig Ironhead ​- 1967 Elec Start - 1986 Evo Engine ​- 2004 Rubbermount - 07EFI/​14CANbus - -\\+1957 Orig Ironhead - 1967 Elec Start - 1986 Evo Engine - 2004 Rubbermount - 2007 EFI 2014 CANbus\\
 {{:​sportster_history:​orangearrow-right.jpg?​nolink&​600|}}\\ {{:​sportster_history:​orangearrow-right.jpg?​nolink&​600|}}\\
  
Line 41: Line 41:
 ^**Below is a summary of the progression of early to present day Sportsters. Included here are general year model changes from models to engines, tires etc. For detailed information on a specific year model go to:** [[sportster_history:​99xx-01#​sportsters_specifications_by_specific_year|Year-by-Year Listing of Sportsters]].^  ​ ^**Below is a summary of the progression of early to present day Sportsters. Included here are general year model changes from models to engines, tires etc. For detailed information on a specific year model go to:** [[sportster_history:​99xx-01#​sportsters_specifications_by_specific_year|Year-by-Year Listing of Sportsters]].^  ​
  
-    * Some parts below are excerpts from the book "​Harley Davidson Data Book" by Rick Conner published by MBI Publishing Co. 1996. This book does have some errors in it and as the errors are found, they are corrected.  ​ 
     * 'THE HISTORY OF THE SPORTSTER'​ contributions by: docjimbob, Tim Schumacher, Tom Riccio, & Kev Maher and Bruce'​s Harley Page (check for History on all HD models). ((http://​xlforum.net/​forums/​showthread.php?​t=32308))     * 'THE HISTORY OF THE SPORTSTER'​ contributions by: docjimbob, Tim Schumacher, Tom Riccio, & Kev Maher and Bruce'​s Harley Page (check for History on all HD models). ((http://​xlforum.net/​forums/​showthread.php?​t=32308))
     * Other sources are referenced accordingly with footnotes.     * Other sources are referenced accordingly with footnotes.
Line 68: Line 67:
       * Saddle height 26-7/​8"​ to 29"       * Saddle height 26-7/​8"​ to 29"
       * Road Clearance 2-1/2" to 4-5/8" ((1959-1964 HD Sportster FSM pg 1A-3)) ​   ​       * Road Clearance 2-1/2" to 4-5/8" ((1959-1964 HD Sportster FSM pg 1A-3)) ​   ​
-      * 55cid 7.5:1 Compression,​ hemi-spherical style heads, 90 degree valve angle, OHV V-twin, 4 cams ((http://​xlforum.net/​forums/​showthread.php?​t=32308))((Credits to the Harley Davidson Data Book by Rick Conner 1996 MBI Publishing Company))+      * 55cid 7.5:1 Compression,​ hemi-spherical style heads, 90 degree valve angle, OHV V-twin, 4 cams ((http://​xlforum.net/​forums/​showthread.php?​t=32308))
       * 48 ft-lbs of torque at 3600 RPMs.       * 48 ft-lbs of torque at 3600 RPMs.
       * 1-11/​16"​ Dia. intake valves ((1972-2003 HD Shop Dope Service Bulletin No 392 11-27-1957)) ​     ​       * 1-11/​16"​ Dia. intake valves ((1972-2003 HD Shop Dope Service Bulletin No 392 11-27-1957)) ​     ​
Line 249: Line 248:
   * **Production Information**:​   * **Production Information**:​
       * XL (42), $1,175       * XL (42), $1,175
-      * XLH (Super H)(947), $1,200 +      * XLH (947), $1,200 
-      * XLCH (Super CH)(1059), $1,285+      * XLCH (1059), $1,285
       * XLR (5)       * XLR (5)
       * XLRTT (13)       * XLRTT (13)
Line 310: Line 309:
  
   * **Production Information**:​   * **Production Information**:​
-      * Total of 2,765 Sportsters sold +      * Total of 2,765 XLH and XLCH Sportsters sold 
-      * XLH (Super H) $1,225 +      * XLH $1,225 
-      * XLCH (Super CH) $1,310+      * XLCH $1,310
       * XLRTT  ​       * XLRTT  ​
   ​   ​
Line 342: Line 341:
   * **Production Information**:​   * **Production Information**:​
     * Total Sportsters sold 2,014.     * Total Sportsters sold 2,014.
-    * XLH (Super H) $1,250 +    * XLH $1,250 
-    * XLCH (Super CH) $1,335+    * XLCH $1,335
     * XLRTT     * XLRTT
   ​   ​
Line 378: Line 377:
   * **Production Information**:​   * **Production Information**:​
       * Total Sportsters sold (1,998)       * Total Sportsters sold (1,998)
-      * XLH (Super H) $1,250 +      * XLH $1,250 
-      * XLCH (Super CH) $1,335+      * XLCH $1,335
   ​   ​
   ​   ​
Line 408: Line 407:
   ​   ​
   * **Production Information**:​   * **Production Information**:​
-      * XLH (Super H) (432), $1,270 +      * XLH (432), $1,270 
-      * XLCH (Super CH) (1,001), $1,355 +      * XLCH (1,001), $1,355 
-      * XLRTT is back  +      * XLRTT is back
  
   * **XLH & XLCH changes include**:   * **XLH & XLCH changes include**:
Line 442: Line 441:
        
    * **Production Information**:​    * **Production Information**:​
-      * XLH (Super H) (810), $1,295 +      * XLH (810), $1,295 
-      * XLCH (Super CH) (1950), $1,360+      * XLCH (1950), $1,360
       * XLRTT (30)       * XLRTT (30)
  
Line 472: Line 471:
       * HD implements a uniform warranty service procedure to all dealerships whether servicing motorcycles of regular customers or tourist / transient owners who are covered under warranty. Warranty claims were now welcomed at any HD dealership regardless of the purchase place with proof of warranty. ((HD Service Bulletin #520 dated September 27, 1965 pg OA-45))       * HD implements a uniform warranty service procedure to all dealerships whether servicing motorcycles of regular customers or tourist / transient owners who are covered under warranty. Warranty claims were now welcomed at any HD dealership regardless of the purchase place with proof of warranty. ((HD Service Bulletin #520 dated September 27, 1965 pg OA-45))
   * **Production Information**:​   * **Production Information**:​
-      * XLH (Super H) (955) +      * XLH (955) 
-      * XLCH (Super CH) (2,815)+      * XLCH (2,815)
       * XLRTT (25)       * XLRTT (25)
   ​   ​
Line 512: Line 511:
   ​   ​
   * **Production Information**:​   * **Production Information**:​
-      * XLH (Super H) (900) $1,415 +      * XLH (900) $1,415 
-      * XLCH (Super CH) (3,900) $1,​411  ​+      * XLCH (3,900) $1,​411  ​
       * XLRTT (25)       * XLRTT (25)
   ​   ​
Line 559: Line 558:
   ​   ​
   * **Production Information**:​   * **Production Information**:​
-      * XLH (Super H) (2,000) $1,650 +      * XLH (2,000) $1,650 
-      * XLCH (Super CH) (2,500) $1,600+      * XLCH (2,500) $1,600
   ​   ​
   * **XLH and XLCH changes include**:   * **XLH and XLCH changes include**:
Line 595: Line 594:
  
   * **Production Information**:​   * **Production Information**:​
-      * XLH (Super H) (1,975) $1,650 +      * XLH (1,975) $1,650 
-      * XLCH (Super CH) (4,900) $1,600+      * XLCH (4,900) $1,600
   ​   ​
   ​   ​
Line 633: Line 632:
   ​   ​
   * **Production Information**:​   * **Production Information**:​
-      * XLH (Super H) (2,700) $1,765 +      * XLH (2,700) $1,765 
-      * XLCH (Super CH) (5,100) $1,698+      * XLCH (5,100) $1,698
   ​   ​
   * **XLH and XLCH changes include**: ​   * **XLH and XLCH changes include**: ​
Line 693: Line 692:
   ​   ​
   * **Production Information**:​   * **Production Information**:​
-      * XLH (Super H) (3,033) +      * XLH (3,033) 
-      * XLCH (Super CH) (5,527)+      * XLCH (5,527)
       * XR-750 ​       * XR-750 ​
   ​   ​
Line 712: Line 711:
   * **Paint Colors**:   * **Paint Colors**:
       * Birch White or Hi-Fi Sparkling Blue.       * Birch White or Hi-Fi Sparkling Blue.
- 
  
  
Line 767: Line 765:
   ​   ​
   * **Production Information**:​   * **Production Information**:​
-      * XLH 1000 (Super H) (7,500) $2,120 +      * XLH 1000 (7,500) $2,120 
-      * XLCH 1000 (Super CH) (10,650)+      * XLCH 1000 (10,650)
       * XR-750 (200) ((1972-2003 HD XR750 Service Manual XR 750 Production Schedule pg 69))            * XR-750 (200) ((1972-2003 HD XR750 Service Manual XR 750 Production Schedule pg 69))     
       * XRTT-750 (10) ((1972-2003 HD XR750 Service Manual XR 750 Production Schedule pg 69))       * XRTT-750 (10) ((1972-2003 HD XR750 Service Manual XR 750 Production Schedule pg 69))
Line 839: Line 837:
   ​   ​
   * **Production Information**:​   * **Production Information**:​
-      * XLH 1000 (Super H) (9,875) +      * XLH 1000 (9,875) 
-      * XLCH 1000 (Super CH) (10,​825)  ​+      * XLCH 1000 (10,​825)  ​
  
   * **First AMF production Harley**   * **First AMF production Harley**
Line 874: Line 872:
   ​   ​
   *  * **Production Information**:​   *  * **Production Information**:​
-      * XLH 1000 (Super H) (13,295) +      * XLH 1000 (13,295) 
-      * XLCH 1000 (Super CH) (10,​535) ​ +      * XLCH 1000 (10,535)
   ​   ​
   ​   ​
Line 911: Line 909:
   ​   ​
   * **Production Information**:​   * **Production Information**:​
-      * XLH 1000 (Super H) (13,515) +      * XLH 1000 (13,515) 
-      * XLCH 1000 (Super CH) (5,895) +      * XLCH 1000 (5,895) 
-      * XR-750 (100) ((1972-2003 HD XR750 Service Manual XR 750 Production Schedule pg 69)) +      * XR-750 (100) ((1972-2003 HD XR750 Service Manual XR 750 Production Schedule pg 69))
  
   * **XLH and XLCH changes include**:   * **XLH and XLCH changes include**:
Line 923: Line 921:
   * **Additional Information**:​   * **Additional Information**:​
       * New 35mm Showa forks.       * New 35mm Showa forks.
- 
               ​               ​
               ​               ​
Line 943: Line 940:
   ​   ​
   * **Production Information**:​   * **Production Information**:​
-      * XLH 1000 (Super H) (12,844) +      * XLH 1000 (12,844) 
-      * XLH 1000 (Super H) Liberty Edition +      * XLH 1000 Liberty Edition 
-      * XLCH 1000 (Super CH) (5,238) +      * XLCH 1000 (5,238) 
-      * XLCH 1000 (Super CH) Liberty Edition+      * XLCH 1000 Liberty Edition
   ​   ​
   * **XL and XLCH changes include**:   * **XL and XLCH changes include**:
Line 958: Line 955:
   * **Paint Colors**:   * **Paint Colors**:
       *  Birch White, Vivid Black, Sunburst/ Vivid Orange, Vivid Blue, Vivid Red, Vivid Brown or Champagne Silver.       *  Birch White, Vivid Black, Sunburst/ Vivid Orange, Vivid Blue, Vivid Red, Vivid Brown or Champagne Silver.
- 
  
  
Line 989: Line 985:
   ​   ​
   * **Production Information**:​   * **Production Information**:​
-      * XLH 1000 (Super H) (12,742) +      * XLH 1000 (12,742) 
-      * XLCH 1000 (Super H) (4,074)+      * XLCH 1000 (4,074)
       * XLT 1000 (1,099)       * XLT 1000 (1,099)
       * XLCR 1000 (1,923) $3,623       * XLCR 1000 (1,923) $3,623
Line 997: Line 993:
         * XLCH 1000 (45)         * XLCH 1000 (45)
         * XLT 1000 (15)         * XLT 1000 (15)
 +      * XR 750 (83)
   ​   ​
   * **XLH and XLCH changes include**:   * **XLH and XLCH changes include**:
Line 1038: Line 1035:
   * **Confederate Edition Sportsters** were sold for the 1977 season only. [[sportster_history:​1977_sportster#​xlh_1000_confederate_edition|Read more here in the Sportsterpedia]].   * **Confederate Edition Sportsters** were sold for the 1977 season only. [[sportster_history:​1977_sportster#​xlh_1000_confederate_edition|Read more here in the Sportsterpedia]].
       * There were reportedly no changes mechanically speaking for this special limited addition to the lineup. \\ There is very little documentation on the Confederate Edition which is accepted as due to it's controversial overtones. ​       * There were reportedly no changes mechanically speaking for this special limited addition to the lineup. \\ There is very little documentation on the Confederate Edition which is accepted as due to it's controversial overtones. ​
-      * Paint scheme: ((Customer Service letter 787475 dated October 16,2007 https://​www.motorcycleclassics.com/​classic-american-motorcycles/​harley-davidson-confederate))+      * Paint Colors: ((Customer Service letter 787475 dated October 16,2007 https://​www.motorcycleclassics.com/​classic-american-motorcycles/​harley-davidson-confederate))
         * Charcoal Silver.         * Charcoal Silver.
         * Rebel flag decal R(61650-77) and L(61651-77) on each side of the gas tank.         * Rebel flag decal R(61650-77) and L(61651-77) on each side of the gas tank.
Line 1065: Line 1062:
  
   * **Production Information**:​   * **Production Information**:​
-      * XLH 1000 (Super H) (11,271)+      * XLH 1000 (11,271)
       * XLH 1000 75th Anniversary Model (2,323) $3,127       * XLH 1000 75th Anniversary Model (2,323) $3,127
-      * XLCH 1000 (Super CH) (2,758) $3,370+      * XLCH 1000 (2,758) $3,370
       * XLT 1000 (Touring)(6)       * XLT 1000 (Touring)(6)
       * XLS 1000 (Roadster) (2)       * XLS 1000 (Roadster) (2)
Line 1131: Line 1128:
   ​   ​
   * **Production Information**:​   * **Production Information**:​
-      * XLH 1000 (Super H) (6,525) +      * XLH 1000 (6,525) 
-      * XLCH 1000 (Super CH) (141) Last year in production.+      * XLCH 1000 (141) Last year in production.
       * XLS 1000 Roadster (5,123)       * XLS 1000 Roadster (5,123)
-      * XLCR Café Racer (9) 
   ​   ​
   * **XL, XLCH, XLS changes include**:   * **XL, XLCH, XLS changes include**:
Line 1173: Line 1169:
  
   * **Additional Information**:​   * **Additional Information**:​
-      * Last year of XLH and XLCH (Super) mantra 
       * For 1979 - 1985, the one-way, external, foo-foo valve and the six-inch metal vent tube at the front of the timing cover were done away with.  Instead, a one-way valve was built-in inside the timing cover. A rubber breather hose then ran from the generator drive area of the timing cover, at the 9 o’clock position, to the stock carb air filter so that any oil mist was fed back through the engine, making the EPA pollutocrats more happier than they were with the idea of engine oil spraying out into the atmosphere. ((Hopper from the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=518948&​highlight=wet+sumping))       * For 1979 - 1985, the one-way, external, foo-foo valve and the six-inch metal vent tube at the front of the timing cover were done away with.  Instead, a one-way valve was built-in inside the timing cover. A rubber breather hose then ran from the generator drive area of the timing cover, at the 9 o’clock position, to the stock carb air filter so that any oil mist was fed back through the engine, making the EPA pollutocrats more happier than they were with the idea of engine oil spraying out into the atmosphere. ((Hopper from the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=518948&​highlight=wet+sumping))
  
Line 1267: Line 1262:
   * **XLH and XLS changes include**:   * **XLH and XLS changes include**:
       * 81 models saw new heads beginning with crankcase (#​781012001),​ all 1981 production XLs utilize [[techtalk:​ih:​engmech03e|3 angle valve seats]] on both intake and exhaust ports. ​       * 81 models saw new heads beginning with crankcase (#​781012001),​ all 1981 production XLs utilize [[techtalk:​ih:​engmech03e|3 angle valve seats]] on both intake and exhaust ports. ​
-      * All 1981 model motorcycles are equipped with a [[techtalk:​ih:​body03#​to_1985_present|dual cable (pull-pull) throttle assembly]]. The throttle cable pulls the throttle butterfly open when turned counter-clockwise (as on previous models) while the idle cable pulls the butterfly closed when the grip is turned clockwise. ​ The  carburetor ​ is equipped with a return spring which closes the throttle when grip is released (as on previous models). ((HD Service Bulletin #M-804 dated November 4, 1980))+      * All 1981 model motorcycles are equipped with a [[techtalk:​ih:​body04#​to_1985_present|dual cable (pull-pull) throttle assembly]]. The throttle cable pulls the throttle butterfly open when turned counter-clockwise (as on previous models) while the idle cable pulls the butterfly closed when the grip is turned clockwise. ​ The  carburetor ​ is equipped with a return spring which closes the throttle when grip is released (as on previous models). ((HD Service Bulletin #M-804 dated November 4, 1980))
       * New petcock with a reserve tube. ((1979-1981 Sportster Parts Catalog pg 87))       * New petcock with a reserve tube. ((1979-1981 Sportster Parts Catalog pg 87))
       * The transmission vent hose routing was changed on late 1981 models and was suggested as a practice for E1981 models as well. The hose should now be routed under the starter, over all of the oil lines and the rear brake line, and down between the pivot bolt and swingarm. ((HD Service Bulletin #M-813 dated January, 30 1981))       * The transmission vent hose routing was changed on late 1981 models and was suggested as a practice for E1981 models as well. The hose should now be routed under the starter, over all of the oil lines and the rear brake line, and down between the pivot bolt and swingarm. ((HD Service Bulletin #M-813 dated January, 30 1981))
Line 1590: Line 1585:
             * 883: 1786 127 043             * 883: 1786 127 043
             * 1100: 1886 127 001             * 1100: 1886 127 001
 +      * Clutch cables are now made of a new heat resistant material. ((HD Tech Tip dated April 1986)) \\
     * **XLH 883**: ​     * **XLH 883**: ​
       * Engine: 883cc OHV Evolution V-twin with 3 x 3.81" bore and stroke       * Engine: 883cc OHV Evolution V-twin with 3 x 3.81" bore and stroke
Line 2140: Line 2136:
       * Standard 883 powertrain on a 1200C chassis.((1998 HD Sportster Parts Catalog pg 135))       * Standard 883 powertrain on a 1200C chassis.((1998 HD Sportster Parts Catalog pg 135))
   * **XL1200S changes include**:   * **XL1200S changes include**:
 +      * Engine compression increased to 10:1
       * Single-fire ignition module (underseat) & quad-output coil       * Single-fire ignition module (underseat) & quad-output coil
       * Dual-plug Buell Lightning heads (with hotter '​W'​ cams)       * Dual-plug Buell Lightning heads (with hotter '​W'​ cams)
Line 2433: Line 2430:
       * Front rotors 11.5" x .20" (292.10 mm x 5.08 mm) uniform expansion type.       * Front rotors 11.5" x .20" (292.10 mm x 5.08 mm) uniform expansion type.
       * Rear rotors 10.24" x .28" (260 mm x 7.01 mm)       * Rear rotors 10.24" x .28" (260 mm x 7.01 mm)
 +  * HDI Only - 1st year Jiffy Stand Interlock
  
 {{common:​space100x5px.jpg?​200|}}[[sportster_history:​99xx-01|{{:​sportster_history:​gotohistorymainmenu.jpg|}}]] \\ {{common:​space100x5px.jpg?​200|}}[[sportster_history:​99xx-01|{{:​sportster_history:​gotohistorymainmenu.jpg|}}]] \\
Line 2613: Line 2611:
       * XL883N '​Iron'​       * XL883N '​Iron'​
       * XL1200C '​Custom'​       * XL1200C '​Custom'​
 +      * XL1200CX '​Roadster'​
       * XL1200T '​SuperLowT' ​       * XL1200T '​SuperLowT' ​
       * XL1200X '​48'​       * XL1200X '​48'​
Line 2683: Line 2682:
  
   * Production Information:​   * Production Information:​
-      * ???+      * XL883L SuperLow 
 +      * XL883N Iron 883 
 +      * XL1200C 1200 Custom 
 +      * XL1200CX Roadster 
 +      * XL1200T SuperLow 1200T 
 +      * XL1200NS Iron 1200 
 +      * XL1200X Forty-Eight 
 +      * XL1200XS Forty-Eight Special
  
  
 +{{common:​space100x5px.jpg?​200|}}[[sportster_history:​99xx-01|{{:​sportster_history:​gotohistorymainmenu.jpg|}}]] \\
  
  
-{{common:​space100x5px.jpg?​200|}}[[sportster_history:​99xx-01|{{:​sportster_history:​gotohistorymainmenu.jpg|}}]] \\ 
  
 +<font 15px/​inherit;;​inherit;;​inherit>​**2021**</​font>​
  
-.+  * Production Information:​ 
 +      * XL883N Iron 883 
 +      * XL1200NS Iron 1200 
 +      * XL1200X Forty-Eight
  
-----+ 
 +{{common:​space100x5px.jpg?​200|}}[[sportster_history:​99xx-01|{{:​sportster_history:​gotohistorymainmenu.jpg|}}]] \\
  
 . .
  
 +----
  
 +.
 ====== Sportsters Specifications by Specific Year ====== ====== Sportsters Specifications by Specific Year ======