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techtalk:evo:body03a [2019/09/17 00:17] hippysmack created |
techtalk:evo:body03a [2019/09/17 03:43] hippysmack [Fix for the Rubbermount Battery Cover Popping Off] |
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[[:techtalk:menu|{{ :techtalk:gototechnicalmenu.jpg|}}]] | [[:techtalk:menu|{{ :techtalk:gototechnicalmenu.jpg|}}]] | ||
====== EVO: Body Parts - Sub-03A ====== | ====== EVO: Body Parts - Sub-03A ====== | ||
- | ====== Fix the Rubbermount Battery Cover Popping Off ====== | + | ====== Fix for the Early Rubbermount Battery Cover Popping Off ====== |
This may or may not become a problem. But if it does happen, here are some ideas to fix it. \\ | This may or may not become a problem. But if it does happen, here are some ideas to fix it. \\ | ||
- | While riding, if the battery cover pops open, it could be a weak or bad plastic clip that holds the cover. \\ | + | While riding, if the battery cover pops open, it could be a weak or bad plastic clip that holds the cover. ((Cosmo Kramer of the XLFORUM http://xlforum.net/forums/showthread.php?s=a440fb0292e43a5a97b7f5645fadbe3c&t=538118)) \\ |
You can use Velcro or zip ties instead of the plastic clip to secure it instead and reinstall them if you have to take the cover off. \\ | You can use Velcro or zip ties instead of the plastic clip to secure it instead and reinstall them if you have to take the cover off. \\ | ||
- | |||
- | The top clips are part numbers Front (70416-04) & Rear (70417-04). \\ | ||
- | The factory clips changed in 2007 to Front (70416-04A) & Rear (70417-04A). \\ | ||
The front clip (70416-04A) on this 07 model kept letting the cover fly open. \\ | The front clip (70416-04A) on this 07 model kept letting the cover fly open. \\ | ||
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An 1/8" drill bit was used to drill several holes in a row to wallow out a slot in the clip. ((Cosmo Kramer of the XLFORUM http://xlforum.net/forums/showthread.php?s=a440fb0292e43a5a97b7f5645fadbe3c&t=538118)) \\ | An 1/8" drill bit was used to drill several holes in a row to wallow out a slot in the clip. ((Cosmo Kramer of the XLFORUM http://xlforum.net/forums/showthread.php?s=a440fb0292e43a5a97b7f5645fadbe3c&t=538118)) \\ | ||
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{{:techtalk:evo:body:04_stlye_battery_cover_fix_1_by_cosmo_kramer.jpg?direct&300|}} ((photo by Cosmo Kramer of the XLFORUM http://xlforum.net/forums/showthread.php?s=a440fb0292e43a5a97b7f5645fadbe3c&t=538118)) \\ | {{:techtalk:evo:body:04_stlye_battery_cover_fix_1_by_cosmo_kramer.jpg?direct&300|}} ((photo by Cosmo Kramer of the XLFORUM http://xlforum.net/forums/showthread.php?s=a440fb0292e43a5a97b7f5645fadbe3c&t=538118)) \\ | ||
+ | A piece of zip-tie about 2"-3" long was then slid into the slot to hold the cover on without working it's way back out of the clip. \\ | ||
{{:techtalk:evo:body:04_stlye_battery_cover_fix_2_by_cosmo_kramer.jpg?direct&300|}} ((photo by Cosmo Kramer of the XLFORUM http://xlforum.net/forums/showthread.php?s=a440fb0292e43a5a97b7f5645fadbe3c&t=538118)) {{:techtalk:evo:body:04_stlye_battery_cover_fix_3_by_cosmo_kramer.jpg?direct&300|}} ((photo by Cosmo Kramer of the XLFORUM http://xlforum.net/forums/showthread.php?s=a440fb0292e43a5a97b7f5645fadbe3c&t=538118)) {{:techtalk:evo:body:04_stlye_battery_cover_fix_4_by_cosmo_kramer.jpg?direct&300|}} ((photo by Cosmo Kramer of the XLFORUM http://xlforum.net/forums/showthread.php?s=a440fb0292e43a5a97b7f5645fadbe3c&t=538118)) \\ | {{:techtalk:evo:body:04_stlye_battery_cover_fix_2_by_cosmo_kramer.jpg?direct&300|}} ((photo by Cosmo Kramer of the XLFORUM http://xlforum.net/forums/showthread.php?s=a440fb0292e43a5a97b7f5645fadbe3c&t=538118)) {{:techtalk:evo:body:04_stlye_battery_cover_fix_3_by_cosmo_kramer.jpg?direct&300|}} ((photo by Cosmo Kramer of the XLFORUM http://xlforum.net/forums/showthread.php?s=a440fb0292e43a5a97b7f5645fadbe3c&t=538118)) {{:techtalk:evo:body:04_stlye_battery_cover_fix_4_by_cosmo_kramer.jpg?direct&300|}} ((photo by Cosmo Kramer of the XLFORUM http://xlforum.net/forums/showthread.php?s=a440fb0292e43a5a97b7f5645fadbe3c&t=538118)) \\ | ||
+ | |||
+ | Install the clip, insert the zip tie and that's it. \\ | ||
{{:techtalk:evo:body:04_stlye_battery_cover_fix_5_by_cosmo_kramer.jpg?direct&300|}} ((photo by Cosmo Kramer of the XLFORUM http://xlforum.net/forums/showthread.php?s=a440fb0292e43a5a97b7f5645fadbe3c&t=538118)) {{:techtalk:evo:body:04_stlye_battery_cover_fix_6_by_cosmo_kramer.jpg?direct&300|}} ((photo by Cosmo Kramer of the XLFORUM http://xlforum.net/forums/showthread.php?s=a440fb0292e43a5a97b7f5645fadbe3c&t=538118)) {{:techtalk:evo:body:04_stlye_battery_cover_fix_7_by_cosmo_kramer.jpg?direct&300|}} ((photo by Cosmo Kramer of the XLFORUM http://xlforum.net/forums/showthread.php?s=a440fb0292e43a5a97b7f5645fadbe3c&t=538118)) \\ | {{:techtalk:evo:body:04_stlye_battery_cover_fix_5_by_cosmo_kramer.jpg?direct&300|}} ((photo by Cosmo Kramer of the XLFORUM http://xlforum.net/forums/showthread.php?s=a440fb0292e43a5a97b7f5645fadbe3c&t=538118)) {{:techtalk:evo:body:04_stlye_battery_cover_fix_6_by_cosmo_kramer.jpg?direct&300|}} ((photo by Cosmo Kramer of the XLFORUM http://xlforum.net/forums/showthread.php?s=a440fb0292e43a5a97b7f5645fadbe3c&t=538118)) {{:techtalk:evo:body:04_stlye_battery_cover_fix_7_by_cosmo_kramer.jpg?direct&300|}} ((photo by Cosmo Kramer of the XLFORUM http://xlforum.net/forums/showthread.php?s=a440fb0292e43a5a97b7f5645fadbe3c&t=538118)) \\ | ||