Differences

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--- techtalk:evo:body04 [2020/10/11 12:46]
ixl2relax [Adjusting The Throttle & Idle Cables]
+++ techtalk:evo:body04 [2024/01/02 18:24] (current)
hippysmack
@@ Line 54: / Line 54: @@
 |XL 1200L|2007-2011|(56051-06) ((2007 HD Sportster Parts Catalog pg 83)) ((2008 HD Sportster Parts Catalog pg 83)) ((2009 HD Sportster Parts Catalog pg 129)) ((2010 HD Sportster Parts Catalog pg 125)) ((2011 HD Sportster Parts Catalog pg 123)) |
 |XL 1200N|2007-2012|(56085-83A) ((2007 HD Sportster Parts Catalog pg 83)) ((2008 HD Sportster Parts Catalog pg 83)) ((2009 HD Sportster Parts Catalog pg 129)) ((2010 HD Sportster Parts Catalog pg 125)) ((2011 HD Sportster Parts Catalog pg 123)) ((2012 HD Sportster Parts Catalog pg 123)) |
-|XL 1200R|2004-2009|(56004-00)(( HD 2004 Sportster Parts Catalog pg 77)) ((2005 HD Sportster Parts Catalog pg 81)) (( HD 2006 Sportster Parts Catalog pg 81)) (( HD 2007 Sportster Parts Catalog pg 81)) ((2008 HD Sportster Parts Catalog pg 83)) ((2009 HD Sportster Parts Catalog pg 129)) 31/32" width, 4" rise, and 8" pullback ((Screw Loose Dan http://xlforum.net/forums/showthread.php?t=1803692&page=17))|
+|XL 1200R|2004-2009|(56004-00)(( HD 2004 Sportster Parts Catalog pg 77)) ((2005 HD Sportster Parts Catalog pg 81)) (( HD 2006 Sportster Parts Catalog pg 81)) (( HD 2007 Sportster Parts Catalog pg 81)) ((2008 HD Sportster Parts Catalog pg 83)) ((2009 HD Sportster Parts Catalog pg 129)) 31/32" width, 4" rise, and 8" pullback ((Screw Loose Dan https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-general-discussion-and-problems/168013-screw-loose-s-repairs/page17?t=1803692&page=17))|
 |XL 1200S|1996-1997|(56082-83) Flat Bar ((1995-1996 HD Sportster Parts Catalog pg 75))((1997 HD XLH Parts Catalog (99451-98B) pg 75 ))|
 |        |1998-2003|(56110-98) Flat bar (black) ((1998 HD XLH Parts Catalog pg 75 (99451-98B) )) ((1999 HD Sportster Parts Catalog pg 79)) ((2000 HD Sportster Parts Catalog pg 79)) ((2001 HD Sportster Parts Catalog pg 81)) ((2002 HD Sportster Parts Catalog pg 81)) ((2003 HD Sportster Parts Catalog pg 81))|
@@ Line 82: / Line 82: @@
 |{{:techtalk:evo:body:factory_s_model_bars_1_by_domino.jpg?direct&300|}}|{{:techtalk:evo:body:factory_s_model_bars_2_by_domino.jpg?direct&300|}}|
-|1998-2003 S Model Handlebars (56110-98) Flat Bar ((photo by Domino of the XLFORUM http://xlforum.net/forums/showthread.php?postid=5541539#post5541539))||
+|1998-2003 S Model Handlebars (56110-98) Flat Bar ((photo by Domino of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/frame-mount-evo-sportster-talk-1986-2003-models/189487-xl1200s-handlebars/page2?postid=5541539#post4080244))||
 ===== Aftermarket Bars =====
-See [[techtalk:ref:body12#aftermarket_handlebars_risers_and_mods|Aftermarket Handlebars, Risers and Mods]] in the REF section of the Sportsterpedia
+See [[techtalk:ref:body20#aftermarket_handlebars_risers_and_mods|Aftermarket Handlebars, Risers and Mods]] in the REF section of the Sportsterpedia
 ====== Clutch Levers ======
@@ Line 93: / Line 92: @@
 Starting in 2007, the Clutch Lever had a switch implemented to allow it to be monitored. See the [[techtalk:evo:engctl03#clutch_switch|clutch switch function here]].
 Notes:
-  * 2004-2017 Clutch lever retaining bolt (42807-04) has a circlip (11379) on the end of it to keep it in place. The circlip is not listed in the hardware section of the parts catalog but an 8mm external circlip  will fit it. ((Nibelungen http://xlforum.net/forums/showthread.php?threadid=2032572))
+  * 2004-2017 Clutch lever retaining bolt (42807-04) has a circlip (11379) on the end of it to keep it in place. The circlip is not listed in the hardware section of the parts catalog but an 8mm external circlip  will fit it. ((Nibelungen https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/efi-sportster-motorcycle-talk-2007-and-up/190706-size-of-retaining-rings?threadid=2032572))
 \\
@@ Line 127: / Line 125: @@
 Installing Grips
-http://xlforum.net/forums/showthread.php?t=321130
+https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-accessories/59026-installing-nostalgic-grips-this-weekend-tips?t=321130
@@ Line 150: / Line 148: @@
-{{:techtalk:evo:body:throttlecable02-sportytrace.jpg|}}((Pics from http://xlforum.net/forums/showthread.php?t=321130 by SportyTrace of the XLForum - Annotated by IXL2Relax)) ... {{:techtalk:evo:body:throttlecable03-batousaii.jpg|}}((Pic from http://xlforum.net/forums/showthread.php?t=1367932 by Batousaii of the XLForum - Annotated by IXL2Relax))
+{{:techtalk:evo:body:throttlecable02-sportytrace.jpg|}}((Pics from https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-accessories/59026-installing-nostalgic-grips-this-weekend-tips?t=321130 by SportyTrace of the XLForum - Annotated by IXL2Relax)) ... {{:techtalk:evo:body:throttlecable03-batousaii.jpg|}}((Pic from https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/frame-mount-evo-sportster-talk-1986-2003-models/130160-cold-start-problems?t=1367932 by Batousaii of the XLForum - Annotated by IXL2Relax))
@@ Line 160: / Line 158: @@
 Route the throttle cable in a similar manner into the side slot of the bracket and make sure the cable sheath fits down into the bracket cup (there is no spring on the throttle cable end).
+\\
+===== Throttle Cables Bracket =====
+The Sportster CV40 carbs (from 1989-2006) used a Tall Cable Bracket.
+{{:techtalk:evo:body:throttlecablebracket-sportster.jpg?400|}}((Pic supplied by npaisnel of the XLForum)){{:common:space100x5px.jpg?30|}} {{:techtalk:evo:body:throttlecablebracket-bigtwin.jpg?400|}}((Pic supplied by npaisnel of the XLForum))
+Stock Sportster Cable Bracket:\\
+-2003 - 27316-88\\
+-2006 - 27320-04\\
+Sometimes carbs from other bikes would be swapped onto a Sportster and the new carb would have difficulty using the original cables. The swapped carb may have been from a Big Twin model that uses a shorter throttle cable carb bracket. Since the bracket is shorter, that requires that the outer sheath be longer (relative to the inner cable). Therefore, the length of the inner cable that is beyond the outer sheath of the throttle cables, often refered to as the free length, would be need to be shorter when using the Big Twin throttle cable bracket. Making the outer sheath longer also makes the free length of the inner cable shorter.
+(Note the bent arm on the Sportster bracket to reach the Carb Top, at the slide diaphragm cover. It also looks like the shorter BT bracket always has two holes drilled above the stop screw.)
+\\
 ===== Adjusting The Throttle & Idle Cables =====
@@ Line 177: / Line 194: @@
 {{:techtalk:evo:body:throttlecableadjustment.jpg?800|}}
-The FSM has instructions for setting the throttle cables.\\
+The FSM has instructions for setting the CV40 throttle cables.\\
-But here's another explanation of how & why to adjust these cables:
+But here's another explanation of how & why to adjust these cables:\\
-[[http://xlforum.net/forums/showpost.php?p=816207&postcount=2|Chris Hajer of the XLForum - See Post#2 & Post#9.]]
+[[http://xlforum.net/forums/showthread.php?t=70825|Chris Hajer of the XLForum - See Post#2 & Post#9.]]
@@ Line 197: / Line 214: @@
 Broken Idle Cable\\
-http://xlforum.net/forums/showthread.php?t=459983
+https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-suspension-frame-forks-handlebars-fuel-tank-oil-tank-fenders/68899-02-sportster-throttle-return-cable-broken?t=459983
 Cable 'Travel Distance' Too Long\\
-http://xlforum.net/forums/showthread.php?t=2073727
+https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/frame-mount-evo-sportster-talk-1986-2003-models/197132-throttle-cable-adjustment-question?t=2073727
 Barnett - Custom Cables - Illustrations & Guide\\
@@ Line 210: / Line 227: @@
 Quick Throttle\\
-http://xlforum.net/forums/showthread.php?t=645755
+https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-suspension-frame-forks-handlebars-fuel-tank-oil-tank-fenders/84957-quick-throttle?t=645755
 {{:techtalk:evo:body:throttlecable04-flashedwards.jpg|}}((Pic by FlashEdwards of the XLForum))

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