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techtalk:evo:carb01 [2020/06/18 20:04] – [Keihin BD / Screaming Eagle Carb] hippysmack | techtalk:evo:carb01 [2025/01/04 21:19] (current) – [Overview - Basic Stock Carb Model Info] hippysmack | ||
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====== EVO: Carburetor, Intake Manifold & Exhaust ====== | ====== EVO: Carburetor, Intake Manifold & Exhaust ====== | ||
- | ====== Overview ====== | + | ====== Overview |
From 1986-1987, the stock Sportster carburetor was a Keihin 34mm, fixed-venturi " | From 1986-1987, the stock Sportster carburetor was a Keihin 34mm, fixed-venturi " | ||
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In 1989 and thru 2006, the Keihin CV40 carburetors were produced with an accelerator pump to smooth out initial throttle response. | In 1989 and thru 2006, the Keihin CV40 carburetors were produced with an accelerator pump to smooth out initial throttle response. | ||
+ | ====== Keihin Butterfly (non-CV) Carburetor (Stock on L1976-1987 Sportsters) ====== | ||
+ | See also in the Sportsterpedia: | ||
- | \\ | + | * [[: |
- | + | * [[: | |
- | ====== | + | |
- | * The Keihin non-CV carburetor is a horizontal type with a fuel bowl, single ring-shaped float, an accelerating pump, idle mixture adjusting needle and a throttle stop screw for speed adjustment. ((1970-1978 HD XL/ | + | * The throttle body casting contains an integral venturi and a fuel valve seat that is pressed into the body. The underside of the throttle body contains a boss. The main jet screws into the boss and holds the bleed tube in place.((-1978 HD XL/ |
- | * The throttle body casting contains an integral venturi and a fuel valve seat that is pressed into the body. The underside of the throttle body contains a boss. The main jet screws into the boss and holds the bleed tube in place.((1970-1978 HD XL/ | + | * **Operation**: |
- | * **Operation**: | + | * **Idle or Slow System**: The slow system functions at idle, low and intermediate speeds when throttle valve is closed or only partially open. At idle, fuel enters the main jet and, after being metered there, enters the slow jet where it is metered again. Fuel from the slow jet enters the slow jet bleed tube where it mixes with air through the slow air passage. Fuel mixture is regulated by adjusting the idle (low speed) mixture screw. When the throttle valve is closed, fuel mixture flows into the venturi almost entirely through the idle port. As the throttle valve gradually opens, fuel mix discharge is transferred to the bypass. The slow jet bleed tube is actually a part of the slow jet. ((-1978 HD XL/ |
- | * **Idle or Slow System**: The slow system functions at idle, low and intermediate speeds when throttle valve is closed or only partially open. At idle, fuel enters the main jet and, after being metered there, enters the slow jet where it is metered again. Fuel from the slow jet enters the slow jet bleed tube where it mixes with air through the slow air passage. Fuel mixture is regulated by adjusting the idle (low speed) mixture screw. When the throttle valve is closed, fuel mixture flows into the venturi almost entirely through the idle port. As the throttle valve gradually opens, fuel mix discharge is transferred to the bypass. The slow jet bleed tube is actually a part of the slow jet. ((1970-1978 HD XL/ | + | * **The Main System**: The main system functions at intermediate and high speeds as the throttle valve opens further. Fuel is metered by the main jet and enters the main jet air passage. The fuel/ air mixture then exits from the main nozzle and into the venturi. ((-1978 HD XL/ |
- | * **The Main System**: The main system functions at intermediate and high speeds as the throttle valve opens further. Fuel is metered by the main jet and enters the main jet air passage. The fuel/ air mixture then exits from the main nozzle and into the venturi. ((1970-1978 HD XL/ | + | * **The Accelerating Pump System**: The accelerating pump system works with sudden throttle openings (rapid acceleration) to quickly inject fuel into the carb to provide extra fuel for the engine demand. Rapid throttle action pushes the pump rod down, flexing the diaphragm, which compresses fuel underneath the diaphragm, forcing it up past the check valve and out the pump nozzle into the venturi. The check valve prevents backflow while the pump nozzle meters the flow. Spring action then returns the diaphragm back to it's original position. As the diaphragm returns, a new supply of fuel flows in and under it so the system will be ready to repeat the cycle with the next rapid throttle action detected. ((-1978 HD XL/ |
- | * **The Accelerating Pump System**: The accelerating pump system works with sudden throttle openings (rapid acceleration) to quickly inject fuel into the carb to provide extra fuel for the engine demand. Rapid throttle action pushes the pump rod down, flexing the diaphragm, which compresses fuel underneath the diaphragm, forcing it up past the check valve and out the pump nozzle into the venturi. The check valve prevents backflow while the pump nozzle meters the flow. Spring action then returns the diaphragm back to it's original position. As the diaphragm returns, a new supply of fuel flows in and under it so the system will be ready to repeat the cycle with the next rapid throttle action detected. ((1970-1978 HD XL/ | + | * **The Choke System**: The choke is manually set by pulling out on the choke button. Pulled all the way out is fully closed (for cold engine), partially open (for warm engine) or pushed all the way in, fully open (for warm engine). ((-1978 HD XL/ |
- | * **The Choke System**: The choke is manually set by pulling out on the choke button. Pulled all the way out is fully closed (for cold engine), partially open (for warm engine) or pushed all the way in, fully open (for warm engine). ((1970-1978 HD XL/ | + | |
* Dual throttle cables | * Dual throttle cables | ||
* Integral Float Chamber | * Integral Float Chamber | ||
* Manual Choke | * Manual Choke | ||
- | * 3 different models | + | * 3 different models |
* 1976L-1978 have 38mm Venturi | * 1976L-1978 have 38mm Venturi | ||
- | * 1979-1987 | + | * 1979-1987 have 34mm Venturi |
* Model Year Changes | * Model Year Changes | ||
- | **1986-1987 Features** ((1986-1990 HD Sportster FSM)) | + | **1986-1987 Features** |
* 34mm Venturi | * 34mm Venturi | ||
* Horizontal, gravity fed with a float operated inlet valve | * Horizontal, gravity fed with a float operated inlet valve | ||
* Throttle stop screw | * Throttle stop screw | ||
- | * Fast idle cam | + | * Fast idle cam |
* Choke system with fast idle adjustment | * Choke system with fast idle adjustment | ||
* Accelerator pump | * Accelerator pump | ||
Line 40: | Line 41: | ||
* Factory preset idle mixture | * Factory preset idle mixture | ||
* VOES port | * VOES port | ||
- | * Evaporative port \\ **Note**: | + | * Evaporative port **Note**: For those sold for use in California (as part of the evaporative emissions kit) the fuel overflow fitting was capped and the overflow line was removed. ((HD Service Bulletin #M-905 dated August 26, 1985)) |
+ | ===== Factory Keihin Butterfly (non-CV) 34mm Carb by Sportster Model/Year ===== | ||
+ | Note: Carb B83H was also used on 1983 Sportster models. See a full list of all known Harley Keihin butterfly carbs here [[: | ||
- | ===== Factory Keihin Butterfly (non-CV) 34mm Carb by Sportster Model/Year ===== | + | ^Sportster Model^Year Carb Used^HD Part Number^Flange Number^ |
- | Note: Carb B83H was also used on 1983 Sportster models. \\ | + | |XL 883 (50 state)|1986-1987|27501-86A ((-1987 HD Sportster Parts Catalog pg 21)) |B83H|155|52| | | |
- | See a full list of all known Harley Keihin butterfly carbs here [[techtalk: | + | |XL 1100 (50 state)|1986|27502-86A ((-1987 HD Sportster Parts Catalog pg 21)) |B83H|155|52| | | |
- | ^Sportster Model^Year | + | |XL 1100 (50 state)|1987|27502-86B ((-1987 HD Sportster Parts Catalog pg 21)) |B83H|150|52| | | |
- | |XL 883 (50 state)|1986-1987|27501-86A ((1986-1987 HD Sportster Parts Catalog pg 21))|B83H|155|52| | + | |
- | |XL 1100 (50 state)|1986|27502-86A ((1986-1987 HD Sportster Parts Catalog pg 21))|B83H|155|52| | + | |
- | |XL 1100 (50 state)|1987|27502-86B ((1986-1987 HD Sportster Parts Catalog pg 21))|B83H|150|52| | + | |
- | * Main & Slow jet sizes are the same (86-87) 883 & (86) 1100. BUT - Due to internal differences, | + | * Main & Slow jet sizes are the same (86-87) 883 & (86) 1100. BUT - Due to internal differences, |
* Main Jet | * Main Jet | ||
- | | + | |
- | * 27098-78 - 1.55mm (std) | + | * 27098-78 - 1.55mm (std) |
* Slow Jet | * Slow Jet | ||
- | | + | |
- | + | |Carb Idle Speed|900 RPM ((Clymer Sportster Repair Manual 1959-1985)) | |
- | |Carb Idle Speed| 900 RPM ((Clymer Sportster Repair Manual 1959-1985))|| | + | |Torque Specs ((-2010 Haynes Sportster Service and Repair Manual pgs 3.1-3.2)) |
- | |Torque Specs ((1970-2010 Haynes Sportster Service and Repair Manual pgs 3.1-3.2)) ||| | + | |1986-1987|Carb to Intake Manifold Bolts |15-17 in/lbs (20-23 NM)| |
- | |1986-1987 |Carb to Intake Manifold Bolts |15-17 in/lbs (20-23 NM)| | + | | * |Intake Manifold Flange to Cylinder Head Bolts/ |
- | | * | + | | * |Air Cleaner Backplate to Engine Bolts |120-144 in/lbs (14-16 Nm)| |
- | | * | + | | * |Air Cleaner to Carburetor Bolts |36-60 in/lbs (4-7 Nm)| |
- | | * | + | | * |Air Cleaner Cover Screws |
- | | * | + | |
+ | Interesting discussion here: [[https:// | ||
- | Interesting discussion here: http://xlforum.net/ | + | ====== Keihin BD / Screaming Eagle Butterfly Carb ====== |
+ | [[techtalk:ref:carb01|Click Here]] to go the page in the REF section on these carbs. | ||
- | \\ | + | ====== Keihin CV 40mm Carb (1988-2006) ====== |
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- | ====== Keihin BD / Screaming Eagle Carb ====== | ||
- | // | ||
- | (and in some cases must be restricted to closed course competition) \\ | ||
- | This engine related performance part is intended for racing applications and is not legal for sale or use in California on pollution controlled motor vehicles. \\ | ||
- | // | ||
- | * Used in the Screaming Eagle Package line from HD as an Evolution XLH HI-FLO Carburetor & Air Cleaner. The carb was a (27001-88) | ||
- | * The kit Number is 29081-90C for 86 and later Sportsters. Carb stamping is (27FA) plus a 4 character date code. | ||
- | * Adjustable Accelerator Pump stroke | ||
- | * Incorporated a special intake manifold to carb spacer that had to be drilled and tapped (1/4 x 28) in the side for included Voes connection adapter | ||
- | * Required a 1987 replacement style intake manifold for 1988 and up models | ||
- | * Required possible grinding of the right rear corner of the front cylinder head, due to interference with the carburetor throttle pulley and cable guides, for proper clearance | ||
- | * Build kits and the bowl gasket are obsolete and hard to find. | ||
- | * The bowl gasket (27013-85) has been found at JW Boon.com but not the build kit. \\ [[https:// | ||
- | * Dennis Kirk sells a kit that looks to have the correct bowl O-ring included under Parts Unlimited branding. | ||
- | * Parts Unlimited shows kit (1003-1671) as a replacement for the stock paper gasket on Yamahas, still a Keihin though and the gasket (O-ring) looks the same. \\ [[https:// | ||
- | * Speed Supplies.com has a listing for the bowl O-ring (27013-85) although there is no pic of it. \\ [[http:// | ||
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- | ^ JET PART NUMBERS & SIZES (IN MM) FOR KEIHIN BD CARBURETORS | ||
- | ^Slow Jet ^Size | ^Int. Air/Fuel Jet ^Size | ^Main Jet ^Size | | ||
- | |27383-88 |42 | |27113-87 |Blank* | |27106-85 |1.30 | | ||
- | |27302-84 |50 | |27109-87 |55 | |27107-85 |1.35 | | ||
- | |27329-83 |52 | |27172-89 |60* | |27149-85 |1.40 | | ||
- | |27284-85 |55 | |27110-87 |80 | |27151-85 |1.45 | | ||
- | |27310-85 |58 | |27111-87 |1.00 | |27150-85 |1.50 | | ||
- | |27318-85 |60 | |27112-87 |1.20 | |27108-87 |1.60*| | ||
- | |27283-85 |62 | |27173-89 |1.70 | |27119-88 |1.65 | | ||
- | |27896-79 |65 | | || |27134-89 |1.70 | | ||
- | |27894-78 |68*| | || | || | ||
- | |27895-87 |70 | | || | || | ||
- | |27897-78 |72 | | || | || | ||
- | | * in carburetor | ||
- | | ||
- | \\ | ||
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- | ^ XLH Hi-Flo Carburetor and Air Cleaner Kit (29081-90C) Parts List |||||| | ||
- | |Item Description|Part No.|Item Description|Part No.|Item Description|Part No.| | ||
- | |VOES fitting|29190-85|Backplate|29075-91|Crankcase breather hose fitting|29034-85| | ||
- | |Gasket|27022-88|Button head screw|927A|O-ring|11110| | ||
- | |Manifold spacer|29275-88|Support spacer, \\ small I.D.|6786|Hose clamp|9946| | ||
- | |Carburetor assembly|27001-88|Support spacer, \\ large I.D.|6785|Venturi|29148-90| | ||
- | |Allen head bolts|3485A|Hex head bolt|3427|Air cleaner element|29025-88B| | ||
- | |Washer|6702|Allen head bolt|3587A|Vacuum hose kit|26553-94| | ||
- | |Lockwasher|7041|Washer|6333|Air cleaner trim|29024-88| | ||
- | |Air cleaner adapter|27041-90|Washer|6738|Bowl O-ring|27013-85| | ||
- | |Allen head bolt|885A|Gasket|27077-78|Rebuild Kit|91731-85A \\ See [[techtalk: | ||
- | |Nut|7686|Lockwasher|7068| | ||
- | |Washer|6228W|Air cleaner cover spacer|31523-88| | ||
- | |Carburetor gasket|27044-90|Counter-sunk allen head screw|3795| | ||
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- | {{: | ||
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- | {{: | ||
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- | ====== Keihin CV 40mm Carb (1988-2006) ====== | ||
- | \\ | ||
===== Sub Documents ===== | ===== Sub Documents ===== | ||
- | * [[techtalk: | + | * [[:techtalk: |
- | * [[techtalk: | + | * [[:techtalk: |
* [[: | * [[: | ||
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---- | ---- | ||
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* Constant velocity, gravity fed - has a float-operated inlet valve and a vacuum-operated variable venturi (movable slide). | * Constant velocity, gravity fed - has a float-operated inlet valve and a vacuum-operated variable venturi (movable slide). | ||
- | * Both the CV40 and CVK carbs are made by Keihin in Japan. But only the CV is specific to a Harley and has the bar and shield and HD name on the side. ((CVPerformance of the XLFORUM | + | * Both the CV40 and CVK carbs are made by Keihin in Japan. But only the CV is specific to a Harley and has the bar and shield and HD name on the side. ((CVPerformance of the XLFORUM |
- | ^Torque Specs ^^^ | + | ^Torque Specs^^| |
- | |1988-2001 | + | |1988-2001 |
- | |2002-Later | + | |2002-Later |
- | |All | + | |All |Carb Clamp Screw|10-15 in/lbs (1.1-1.7 Nm)| |
== Operation: == | == Operation: == | ||
- | * The carburetor atomizes gas in proper proportions to the air pulled in through the air intake. At idle, a small amount of gas is siphoned through the pilot jet by the incoming air. The more the throttle is opened, the air begins siphoning through the main and needle | + | |
+ | * The carburetor atomizes gas in proper proportions to the air pulled in through the air intake. The throttle plate controls the amount of air flow. At idle, a small amount of gas is siphoned through the pilot jet by the incoming air and fed thru the Idle Port on the engine side of the throttle plate. As the throttle | ||
---- | ---- | ||
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===== Factory Keihin CV40 Carburetors by Sportster Model/Year ===== | ===== Factory Keihin CV40 Carburetors by Sportster Model/Year ===== | ||
- | ===== Emissions Observations ===== | ||
- | by Almond farmer: ((http:// | ||
+ | ===== Emissions Observations ===== | ||
+ | by Almond farmer: ((https:// | ||
* There were no HC emissions changes from 1981-2003 @ 2.5 g/km . | * There were no HC emissions changes from 1981-2003 @ 2.5 g/km . | ||
- | | + | |
- | * 80-81 is 5 g/km | + | * 80-81 is 5 g/km |
* Any carburetor can meet those standards | * Any carburetor can meet those standards | ||
* In 2004 CARB went to 1.4 g/km and EPA (49 states)in 2006, last year for XL carburetor. | * In 2004 CARB went to 1.4 g/km and EPA (49 states)in 2006, last year for XL carburetor. | ||
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* Unfortunately, | * Unfortunately, | ||
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===== U S A (Domestic) Sportster Models ===== | ===== U S A (Domestic) Sportster Models ===== | ||
Line 204: | Line 126: | ||
* All data below is compiled from HD Parts Catalogs unless otherwise noted. | * All data below is compiled from HD Parts Catalogs unless otherwise noted. | ||
* Sportster models are divided into 3 categories: Domestic, California & HDI models | * Sportster models are divided into 3 categories: Domestic, California & HDI models | ||
- | * See also: | + | * See also: |
- | * [[techtalk: | + | * [[:techtalk: |
- | * [[techtalk: | + | * [[:techtalk: |
- | * See [[techtalk: | + | * See [[:techtalk: |
- | * See also [[techtalk: | + | * See also [[:techtalk: |
- | + | ||
- | + | ||
- | {{ : | + | |
- | \\ | + | |
- | \\ | + | |
- | **All CV40 carbs use the following parts & P/N:**\\ | + | |
- | \\ | + | |
- | 27100-88 - Needle Jet (.114" ID)((Don Burton at http:// | + | |
- | 27101-88 - Emulsion Tube (Needle Jet Holder)\\ | + | |
- | 27585-88 - Vacuum Slide (Vacuum Piston)\\ | + | |
- | \\ | + | |
- | \\ | + | |
+ | {{ : | ||
- | ^Sportster Model^Year^ Keihin CV 40mm \\ Carb Serial # ^ Main / Slow \\ Jet Size ((Cross-reference numbers by Folkie | ||
|**XL883** (Dom)|1988|27501-88 \\ No Accel Pump|170 / 35|(27115-88) - (27117-88)|N65A (27091-88)| | |**XL883** (Dom)|1988|27501-88 \\ No Accel Pump|170 / 35|(27115-88) - (27117-88)|N65A (27091-88)| | ||
- | | |1989-1990|27501-89|175 / 45|(27090-89) - (27170-89)|N72A (27166-89)| | + | | |
- | | |1991|27501-89A|175 / 45|(27090-89) - (27170-89)|N72A (27166-89)| | + | | |
- | | |1992|27489-92|160 / 40|(27152-89) - (27281-92)|N86Q (27183-92)| | + | | |
- | | |1993-1994|27489-92|< | + | | |
- | | |1995|27489-92A|160 / 40|(27152-89) - (27281-92)|N86Q (27183-92)| | + | | |
- | | |1996|27490-96|160 / 42|(27152-89) - (27271-89)|< | + | | |
- | | |1997|27490-96|160 / 42|(27152-89) - (27271-89)|NOKK (27241-95)| | + | | |
- | | |1998|27490-96A|160 / 42|(27152-89) - (27271-89)|NOKK (27241-95)| | + | | |
- | | |1999-2001|27490-96|160 / 42|(27152-89) - (27271-89)|NOKK (27241-95)| | + | | |
- | | |2002-2003|27490-96A|160 / 42|(27152-89) - (27271-89)|NOKK (27241-95)| | + | | |
- | | |2004-2006|27490-04|175 / 42|(27090-89) - (27171-89)|N9EY (28027-04)| | + | | |
|**XL883C** (Dom)|< | |**XL883C** (Dom)|< | ||
- | | |1999-2001|27490-96|160 / 42|(27152-89) - (27271-89)|NOKK (27241-95) | + | | |
- | | |2002-2003|27490-96A|160 / 42|(27152-89) - (27271-89)|NOKK (27241-95)| | + | | |
- | | |2004-2006|27490-04|175 / 42|(27090-89) - (27171-89)|N9EY (28027-04)| | + | | |
|**XL883 Hug** (Dom)|1988|27501-88 \\ No Accel Pump|170 / 35|(27115-88) - (27117-88)|N65A (27091-88)| | |**XL883 Hug** (Dom)|1988|27501-88 \\ No Accel Pump|170 / 35|(27115-88) - (27117-88)|N65A (27091-88)| | ||
- | | |1989-1990|27501-89|175 / 45|(27090-89) - (27170-89)|N72A (27166-89)| | + | | |
- | | |1991|27501-89A|175 / 45|(27090-89) - (27170-89)|N72A (27166-89)| | + | | |
- | | |1992|27489-92|160 / 40|(27152-89) - (27281-92)|N86Q (27183-92)| | + | | |
- | | |1993-1994|27489-92|< | + | | |
- | | |1995|27489-92A|160 / 40|(27152-89) - (27281-92)|N86Q (27183-92)| | + | | |
- | | |1996|27490-96|160 / 42|(27152-89) - (27271-89)|< | + | | |
- | | |1997|27490-96|160 / 42|(27152-89) - (27271-89)|NOKK (27241-95)| | + | | |
- | | |1998|27490-96A|160 / 42|(27152-89) - (27271-89)|NOKK (27241-95)| | + | | |
- | | |1999-2001|27490-96|160 / 42|(27152-89) - (27271-89)|NOKK (27241-95)| | + | | |
- | | |2002-2003|27490-96A|160 / 42|(27152-89) - (27271-89)|NOKK (27241-95)| | + | | |
|**XL883 Deluxe** (Dom)|1988|27501-88 \\ No Accel Pump|170 / 35|(27115-88) - (27117-88)|N65A (27091-88)| | |**XL883 Deluxe** (Dom)|1988|27501-88 \\ No Accel Pump|170 / 35|(27115-88) - (27117-88)|N65A (27091-88)| | ||
- | | |1989-1990|27501-89|175 / 45|(27090-89) - (27170-89)|N72A (27166-89)| | + | | |
- | | |1991|27501-89A|175 / 45|(27090-89) - (27170-89)|N72A (27166-89)| | + | | |
- | | |1992|27489-92|160 / 40|(27152-89) - (27281-92)|N86Q (27183-92)| | + | | |
- | | |1993-1994|27489-92|< | + | | |
- | | |1995|27489-92A|160 / 40|(27152-89) - (27281-92)|N86Q (27183-92)| | + | | |
|**XL883L** (Dom)|2005-2006|27490-04|175 / 42|(27090-89) - (27171-89)|N9EY (28027-04)| | |**XL883L** (Dom)|2005-2006|27490-04|175 / 42|(27090-89) - (27171-89)|N9EY (28027-04)| | ||
|**XL883R** (Dom)|2002-2003|27490-96A|160 / 42|(27152-89) - (27271-89)|NOKK (27241-95)| | |**XL883R** (Dom)|2002-2003|27490-96A|160 / 42|(27152-89) - (27271-89)|NOKK (27241-95)| | ||
- | | |2005-2006|27490-04|175 / 42|(27090-89) - (27171-89)|N9EY (28027-04)| | + | | |
|**XL1200** (Dom)|1988|27502-88|200 / 35|(27105-88) - (27117-88)|N65C (27094-88)| | |**XL1200** (Dom)|1988|27502-88|200 / 35|(27105-88) - (27117-88)|N65C (27094-88)| | ||
- | | |1989|27502-89|175 / 45|(27090-89) - (27170-89)|N72E (27168-89)| | + | | |
- | | |1990|27501-89|< | + | | |
- | | |1991|27501-89A|175 / 45|(27090-89) - (27170-89)|N72A (27166-89)| | + | | |
- | | |1992-1994|27487-92|< | + | | |
- | | |1995|27487-92A|160 / 40|(27152-89) - (27281-92)|N86P (27280-92)| | + | | |
- | | |1996|27491-96|160 / 42|(27152-89) - (27171-89)|N86P (27280-92)| | + | | |
- | | |1997|27480-97|170 / 42|(27115-88) - (27171-89)|NOKK (27241-95)| | + | | |
- | | |1998|27480-97A|170 / 42|(27115-88) - (27171-89)|NOKK (27241-95)| | + | | |
- | | |1999-2001|27480-97|170 / 42|(27115-88) - (27171-89)|NOKK (27241-95)| | + | | |
- | | |2002-2003|27480-97A|170 / 42|(27115-88) - (27171-89)|NOKK (27241-95)| | + | | |
|**XL1200C** (Dom)|1996|27491-96|160 / 42|(27152-89) - (27171-89)|N86P (27280-92)| | |**XL1200C** (Dom)|1996|27491-96|160 / 42|(27152-89) - (27171-89)|N86P (27280-92)| | ||
- | | | + | | |
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- | | | + | | |
- | | | + | | |
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|**XL1200R** (Dom)|2004|27731-04|180 / 42|(27114-88) - (27171-89)|N4NN (28026-04)| | |**XL1200R** (Dom)|2004|27731-04|180 / 42|(27114-88) - (27171-89)|N4NN (28026-04)| | ||
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|**XL1200S** (Dom)|1996|27491-96|160 / 42|(27152-89) - (27171-89)|N86P (27280-92)| | |**XL1200S** (Dom)|1996|27491-96|160 / 42|(27152-89) - (27171-89)|N86P (27280-92)| | ||
- | | | + | | |
- | | |**NOTE:** 1998-2003 1200S carbs have no float bowl overflow tube protection\\ They also have no drain plug & hose to empty float chamber for off riding season or extended storage||||| | + | | |
- | | | + | | |
- | | | + | | |
- | | | + | | |
+ | ===== U S A (California) Sportster Models ===== | ||
- | |||
- | ===== U S A (California) Sportster Models ===== | ||
* All CV models come equipped with accelerator pump unless noted. | * All CV models come equipped with accelerator pump unless noted. | ||
* All data below is compiled from HD Parts Catalogs unless otherwise noted. | * All data below is compiled from HD Parts Catalogs unless otherwise noted. | ||
* Sportster models are divided into 3 categories: Domestic, California & HDI models | * Sportster models are divided into 3 categories: Domestic, California & HDI models | ||
- | * See also: | + | * See also: |
- | * [[techtalk: | + | * [[:techtalk: |
- | * [[techtalk: | + | * [[:techtalk: |
- | * See [[techtalk: | + | * See [[:techtalk: |
- | * See also [[techtalk: | + | * See also [[:techtalk: |
+ | {{ : | ||
- | {{ : | ||
- | \\ | ||
- | \\ | ||
- | **All CV40 carbs use the following parts & P/N:**\\ | ||
- | \\ | ||
- | 27100-88 - Needle Jet (.114" ID)((Don Burton at http:// | ||
- | 27101-88 - Emulsion Tube (Needle Jet Holder)\\ | ||
- | 27585-88 - Vacuum Slide (Vacuum Piston)\\ | ||
- | \\ | ||
- | \\ | ||
- | |||
- | |||
- | ^Sportster Model^Year^ Keihin CV 40mm \\ Carb Serial # ^ Main / Slow \\ Jet Size ((Cross-reference numbers by Folkie | ||
|**XL883** (Cal)|1988|27504-88 \\ No Accel Pump|165 / 35|(27116-88) - (27117-88)|N65B (27092-88)| | |**XL883** (Cal)|1988|27504-88 \\ No Accel Pump|165 / 35|(27116-88) - (27117-88)|N65B (27092-88)| | ||
- | | | + | | |
- | | | + | | |
- | | | + | | |
- | | | + | | |
- | | | + | | |
- | | | + | | |
- | | | + | | |
- | | | + | | |
- | | | + | | |
- | | | + | | |
- | | | + | | |
- | | | + | | |
|**XL883C** (Cal)|< | |**XL883C** (Cal)|< | ||
- | | | + | | |
- | | | + | | |
- | | | + | | |
- | | | + | | |
|**XL883 Hug** (Cal)|1988|27504-88 \\ No Accel Pump|165 / 35|(27116-88) - (27117-88)|N65B (27092-88)| | |**XL883 Hug** (Cal)|1988|27504-88 \\ No Accel Pump|165 / 35|(27116-88) - (27117-88)|N65B (27092-88)| | ||
- | | | + | | |
- | | | + | | |
- | | | + | | |
- | | | + | | |
- | | | + | | |
- | | | + | | |
- | | | + | | |
- | | | + | | |
- | | | + | | |
- | | | + | | |
|**XL883 Deluxe** (Cal)|1988|27504-88 \\ No Accel Pump|165 / 35|(27116-88) - (27117-88)|N65B (27092-88)| | |**XL883 Deluxe** (Cal)|1988|27504-88 \\ No Accel Pump|165 / 35|(27116-88) - (27117-88)|N65B (27092-88)| | ||
- | | | + | | |
- | | | + | | |
- | | | + | | |
- | | | + | | |
- | | | + | | |
- | | | + | | |
|**XL883L** (Cal)|2005-2006|27495-04|180 / 42|(27114-88) - (27171-89)|N4NN (28026-04)| | |**XL883L** (Cal)|2005-2006|27495-04|180 / 42|(27114-88) - (27171-89)|N4NN (28026-04)| | ||
|**XL883R** (Cal)|2002-2003|27495-96A|< | |**XL883R** (Cal)|2002-2003|27495-96A|< | ||
- | | |2005-2006|27495-04|180 / 42|(27114-88) - (27171-89)|N4NN (28026-04)| | + | | |
|**XL1200** (Cal)|1988|27503-88 \\ No Accel Pump|180 / 35|( 27114-88) - (27117-88)|N65D (27099-88)| | |**XL1200** (Cal)|1988|27503-88 \\ No Accel Pump|180 / 35|( 27114-88) - (27117-88)|N65D (27099-88)| | ||
- | | |1989-1990|27503-88A|< | + | | |
- | | |1991|27503-88B|160 / 42|( 27152-89) - (27171-89)|N72F (27169-89)| | + | | |
- | | |1992-Early 1993|27486-92|170((1991-1992 HD Sportster FSM pg 4-1)) / 40|(< | + | | |
- | | |Late 1993-1994|27486-92A|185 / 40|(27185-90) - (27281-92)|N86J (27279-93)| | + | | |
- | | |1995|27486-92B| 185 / 40|(27185-90) - (27281-92)|N86J (27279-93)| | + | | |
- | | |1996-1997|27498-96|185 / 42|(27185-90) - (27171-89)|N86J (27279-93)| | + | | |
- | | |1998|27498-96A| 185 / 42|(27185-90) - (27171-89)|N86J (27279-93)| | + | | |
- | | |1999-2001|27498-96|185 / 42|(27185-90) - (27171-89)|N86J (27279-93)| | + | | |
- | | |2002-2003|27498-96A|185 / 42|(27185-90) - (27171-89)|N86J (27279-93)| | + | | |
- | |**XL1200C** (Cal)|1996-1997|27498-96| 185 / 42|(27185-90) - (27171-89)|N86J (27279-93)| | + | |**XL1200C** (Cal)|1996-1997|27498-96|185 / 42|(27185-90) - (27171-89)|N86J (27279-93)| |
- | | |1998|27498-96A|185 / 42|(27185-90) - (27171-89)|N86J (27279-93)| | + | | |
- | | |1999-2001|27498-96|185 / 42|(27185-90) - (27171-89)|N86J (27279-93)| | + | | |
- | | |2002-2003|27498-96A|185 / 42|(27185-90) - (27171-89)|N86J (27279-93)| | + | | |
- | | |2004-2006|27732-04|185 / 42|(27185-90) - (27171-89)|N4NN (28026-04)| | + | | |
|**XL1200R** (Cal)|2004-2006|27732-04|185 / 42|(27185-90) - (27171-89)|N4NN (28026-04)| | |**XL1200R** (Cal)|2004-2006|27732-04|185 / 42|(27185-90) - (27171-89)|N4NN (28026-04)| | ||
|**XL1200S** (Cal)|1996|27498-96|185 / 42|(27185-90) - (27171-89)|N86J (27279-93)| | |**XL1200S** (Cal)|1996|27498-96|185 / 42|(27185-90) - (27171-89)|N86J (27279-93)| | ||
- | | | + | | |
- | | |**NOTE:** 1998-2003 1200S carbs have no float bowl overflow tube protection\\ They also have no drain plug & hose to empty float chamber for off riding season or extended storage||||| | + | | |
- | | | + | | |
- | | | + | | |
- | | | + | | |
+ | ===== H D I Sportster Models ===== | ||
- | |||
- | ===== H D I Sportster Models ===== | ||
* All CV models come equipped with accelerator pump unless noted. | * All CV models come equipped with accelerator pump unless noted. | ||
* All data below is compiled from HD Parts Catalogs unless otherwise noted. | * All data below is compiled from HD Parts Catalogs unless otherwise noted. | ||
* Sportster models are divided into 3 categories: Domestic, California & HDI models | * Sportster models are divided into 3 categories: Domestic, California & HDI models | ||
- | * See also: | + | * See also: |
- | * [[techtalk: | + | * [[:techtalk: |
- | * [[techtalk: | + | * [[:techtalk: |
- | * See [[techtalk: | + | * See [[:techtalk: |
- | * See also [[techtalk: | + | * See also [[:techtalk: |
- | + | ||
- | + | ||
- | {{ : | + | |
- | \\ | + | |
- | \\ | + | |
- | **All CV40 carbs use the following parts & P/N:**\\ | + | |
- | \\ | + | |
- | 27100-88 - Needle Jet (.114" ID)((Don Burton at http:// | + | |
- | 27101-88 - Emulsion Tube (Needle Jet Holder)\\ | + | |
- | 27585-88 - Vacuum Slide (Vacuum Piston)\\ | + | |
- | \\ | + | |
- | \\ | + | |
+ | {{ : | ||
- | ^Sportster Model^Year^ Keihin CV 40mm \\ Carb Serial # ^ Main / Slow \\ Jet Size ((Cross-reference numbers by Folkie | ||
|**XL883** Swiss \\ All Models|1989-1990|27492-89 \\ No Accel Pump|? / 35|(27104-89) - (27117-88)|? | |**XL883** Swiss \\ All Models|1989-1990|27492-89 \\ No Accel Pump|? / 35|(27104-89) - (27117-88)|? | ||
|**XL883** \\ HDI / Swiss|1989-1990|27501-88 \\ No Accel Pump|? / 35|(27104-89) - (27117-88)|? | |**XL883** \\ HDI / Swiss|1989-1990|27501-88 \\ No Accel Pump|? / 35|(27104-89) - (27117-88)|? | ||
Line 406: | Line 290: | ||
|HDI / Swiss|1992|27503-92|160 / 42|(27152-89) - (27171-89)|N72F(27169-89)| | |HDI / Swiss|1992|27503-92|160 / 42|(27152-89) - (27171-89)|N72F(27169-89)| | ||
|HDI / Swiss|1993-1994|27503-92A|160 / 40|(27152-89) - (27281-92)|N65J(27187-93)| | |HDI / Swiss|1993-1994|27503-92A|160 / 40|(27152-89) - (27281-92)|N65J(27187-93)| | ||
- | |HDI|1995-1997|27031-95|190 / 42|(27243-95) - (27171-89)|N65J (27187-93)((Not listed in 1997 Parts Catalog))| | + | |HDI|1995-1997|27031-95|190 / 42|(27243-95) - (27171-89)|N65J (27187-93)((Not listed in 1997 Parts Catalog)) |
|HDI|1998|27031-95A|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)| | |HDI|1998|27031-95A|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)| | ||
|HDI|1999-2000|27031-95|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)| | |HDI|1999-2000|27031-95|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)| | ||
- | |HDI/ | + | |HDI/ |
|HDI \\ Eng/ | |HDI \\ Eng/ | ||
|Aust|2001|27031-95|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)| | |Aust|2001|27031-95|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)| | ||
Line 415: | Line 299: | ||
|HDI|2004-2006|27465-04|165 / 42|(27116-88) - (27171-89)|N9EY (28027-04)| | |HDI|2004-2006|27465-04|165 / 42|(27116-88) - (27171-89)|N9EY (28027-04)| | ||
|**XL883C** HDI|1999-2000|27031-95|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)| | |**XL883C** HDI|1999-2000|27031-95|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)| | ||
- | |HDI/ | + | |HDI/ |
- | |HDI/ | + | |HDI/ |
|Aust|2001|27031-95|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)| | |Aust|2001|27031-95|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)| | ||
|Aust|2002-2003|27031-95A|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)| | |Aust|2002-2003|27031-95A|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)| | ||
Line 423: | Line 307: | ||
|HDI / Swiss|1992|27503-92|160 / 42|(27152-89) - (27171-89)|N72F(27169-89)| | |HDI / Swiss|1992|27503-92|160 / 42|(27152-89) - (27171-89)|N72F(27169-89)| | ||
|HDI / Swiss|1993-1994|27503-92A|160 / 40|(27152-89) - (27281-92)|N65J(27187-93)| | |HDI / Swiss|1993-1994|27503-92A|160 / 40|(27152-89) - (27281-92)|N65J(27187-93)| | ||
- | |HDI|1995-1997|27031-95|190 / 42|(27243-95) - (27171-89)|N65J (27187-93)((Not listed in 1997 Parts Catalog))| | + | |HDI|1995-1997|27031-95|190 / 42|(27243-95) - (27171-89)|N65J (27187-93)((Not listed in 1997 Parts Catalog)) |
|HDI|1998|27031-95A|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)| | |HDI|1998|27031-95A|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)| | ||
|HDI|1999-2000|27031-95|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)| | |HDI|1999-2000|27031-95|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)| | ||
- | |HDI/ | + | |HDI/ |
- | |HDI/ | + | |HDI/ |
|Aust|2001|27031-95|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)| | |Aust|2001|27031-95|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)| | ||
|Aust|2002-2003|27031-95A|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)| | |Aust|2002-2003|27031-95A|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)| | ||
Line 435: | Line 319: | ||
|HDI|1995|27031-95|190 / 42|(27243-95) - (27171-89)|N65J (27187-93)| | |HDI|1995|27031-95|190 / 42|(27243-95) - (27171-89)|N65J (27187-93)| | ||
|**XL883L** \\ HDI|2005-2006|27465-04|165 / 42|(27116-88) - (27171-89)|N9EY(28027-04)| | |**XL883L** \\ HDI|2005-2006|27465-04|165 / 42|(27116-88) - (27171-89)|N9EY(28027-04)| | ||
- | |**XL883R** \\ HDI/ | + | |**XL883R** \\ HDI/ |
- | |Aust | + | |Aust |2002-2003|27031-95A|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)| |
- | |HDI | + | |HDI |2005-2006|27465-04|165 / 42|(27116-88) - (27171-89)|N9EY (28027-04)| |
|**XL1200** \\ HDI / Swiss|1988-1990 \\ No Accel Pump|27502-88|< | |**XL1200** \\ HDI / Swiss|1988-1990 \\ No Accel Pump|27502-88|< | ||
|Swiss|1989-1990 \\ No Accel Pump|27491-89|? | |Swiss|1989-1990 \\ No Accel Pump|27491-89|? | ||
Line 444: | Line 328: | ||
|HDI / Swiss|1993-1994|27503-92A|160 / 40|(27152-89) - (27281-92)|N65J(27187-93)| | |HDI / Swiss|1993-1994|27503-92A|160 / 40|(27152-89) - (27281-92)|N65J(27187-93)| | ||
|HDI|1995|27076-95|190 / 42|(27243-95) - (27171-89)|N65J(27187-93)| | |HDI|1995|27076-95|190 / 42|(27243-95) - (27171-89)|N65J(27187-93)| | ||
- | |Swiss ((all models: 95-96 Parts Catalog doesn' | + | |Swiss ((all models: 95-96 Parts Catalog doesn' |
|HDI|1998|27076-95A|190 / 42|(27243-95) - (27171-89)|NOKK (27241-95)| | |HDI|1998|27076-95A|190 / 42|(27243-95) - (27171-89)|NOKK (27241-95)| | ||
|HDI|1999-2000|27076-95|190 / 42|(27243-95) - (27171-89)|NOKK (27241-95)| | |HDI|1999-2000|27076-95|190 / 42|(27243-95) - (27171-89)|NOKK (27241-95)| | ||
|HDI/ | |HDI/ | ||
|HDI/ | |HDI/ | ||
- | |**XL1200C** \\ HDI|1996-1997|27076-95|190 / 42|(27243-95) - (27171-89)|N65J(27187-93)((Not listed in 2007 Parts Catalog))| | + | |**XL1200C** \\ HDI|1996-1997|27076-95|190 / 42|(27243-95) - (27171-89)|N65J(27187-93)((Not listed in 2007 Parts Catalog)) |
|HDI|1998|27076-95A|190 / 42|(27243-95) - (27171-89)|NOKK (27241-95)| | |HDI|1998|27076-95A|190 / 42|(27243-95) - (27171-89)|NOKK (27241-95)| | ||
|HDI|1999-2000|27076-95|190 / 42|(27243-95) - (27171-89)|NOKK(27241-95)| | |HDI|1999-2000|27076-95|190 / 42|(27243-95) - (27171-89)|NOKK(27241-95)| | ||
|HDI/ | |HDI/ | ||
|HDI/ | |HDI/ | ||
- | |HDI | + | |HDI |2004-2006|27749-04|160 / 42|(27152-89) - (27171-89) \\ HDI, Japan|N9EY (28027-04)| |
|**XL1200R** \\ HDI|2004-2006|27749-04|160 / 42|(27152-89) - (27171-89) \\ HDI, Japan|N9EY (28027-04)| | |**XL1200R** \\ HDI|2004-2006|27749-04|160 / 42|(27152-89) - (27171-89) \\ HDI, Japan|N9EY (28027-04)| | ||
- | |**XL1200S** \\ HDI|1996-1997|27076-95|190 / 42|(27243-95) - (27171-89)|N65J(27187-93)((Not listed in 2007 Parts Catalog))| | + | |**XL1200S** \\ HDI|1996-1997|27076-95|190 / 42|(27243-95) - (27171-89)|N65J(27187-93)((Not listed in 2007 Parts Catalog)) |
- | |HDI|1998|27734-98|< | + | |HDI|1998|27734-98|< |
- | |Swiss|1998|27733-98|< | + | |Swiss|1998|27733-98|< |
|HDI|1999-2000|27734-98|200 / 42|(27105-88) - (27171-89)|N86K (27278-93)| | |HDI|1999-2000|27734-98|200 / 42|(27105-88) - (27171-89)|N86K (27278-93)| | ||
|HDI/ | |HDI/ | ||
|HDI/ | |HDI/ | ||
- | \\ | + | ===== Slow & Main Jets - P/N & Comparisons ===== |
+ | |||
+ | ^ Chart of Slow (Pilot) Jet Size Differences | ||
+ | |Number|HD Part #|MM|Dia Inches|Area Inch²|%+ of \\ Prev Jet|%± of \\ 42 Jet| | ||
+ | ^ ^^^^^^| | ||
+ | |Keihin 35|27117-88|0.35|0.013780|0.0001491|~~|-30.56| | ||
+ | |Keihin 40|27281-92|0.40|0.015748|0.0001947|30.61|-9.30| | ||
+ | |Keihin 42|27171-89|0.42|0.016535|0.0002146|10.25|–TYP–| | ||
+ | |Keihin 45|27170-89|0.45|0.017717|0.0002464|14.80|14.80| | ||
+ | |Keihin 48|27165-90|0.48|0.018898|0.0002803|13.78|30.61| | ||
+ | | ||||||| | ||
+ | |Keihin 44|CV-Perf|0.44|0.017323|0.0002356| | ||
+ | |Keihin 46|CV-Perf|0.46|0.018110|0.0002575| | ||
+ | |Keihin 50|CV-Perf|0.50|0.019685|0.0003042| | ||
+ | | ||||||| | ||
+ | |CV-Perf is for CV-Performance.com||||||| | ||
+ | |Keihin P/N for above listed jets is N424-25B-XX <– where XX is the size||||||| | ||
+ | |The N424-25B-XX series jets have 0.8mm bleed (cross) holes||||||| | ||
+ | | ||||||| | ||
+ | ^ Chart of Main Jet Size Differences | ||
+ | |Number|HD Part #|MM|Dia Inches|Area Inch²|%+ of \\ Prev Jet|%± of \\ 170 Jet| | ||
+ | ^ ^^^^^^| | ||
+ | |Keihin 160|27152-89|1.60|0.062992|0.0031149|~~|-11.42| | ||
+ | |Keihin 165|27116-88|1.65|0.064961|0.0033126|6.35|-5.80| | ||
+ | |Keihin 170|27115-88|1.70|0.066929|0.0035164|6.15|–TYP–| | ||
+ | |Keihin 175|27090-89|1.75|0.068898|0.0037263|5.97|5.97| | ||
+ | |Keihin 180|27114-88|1.80|0.070866|0.0039423|5.80|12.11| | ||
+ | |Keihin 185|27185-90|1.85|0.072835|0.0041643|5.63|18.43| | ||
+ | |Keihin 190|27243-95|1.90|0.074803|0.0043925|5.48|24.91| | ||
+ | |Keihin 195| 27275-96Y|1.95|0.076772|0.0046267|5.33|31.57| | ||
+ | |Keihin 200|27105-88|2.00|0.078740|0.0048670|5.19|38.41| | ||
+ | | ||||||| | ||
+ | |Keihin P/N for above listed jets is N424-27-XXX <– where XXX is the size||||||| | ||
+ | |Area Inch² = 3.14 * DiaInches/2 * DiaInches/2 = π*r²||||||| | ||
====== Discrepancies in the FSM(s) / Parts Catalog(s) ====== | ====== Discrepancies in the FSM(s) / Parts Catalog(s) ====== | ||
- | Upon perusing 1986-2006 Parts Catalogs for carburetor information, | + | |
- | For instance: | + | Upon perusing 1986-2006 Parts Catalogs for carburetor information, |
|Parts Book|Description|For Model(s)|Part fits model(s)|Notes| | |Parts Book|Description|For Model(s)|Part fits model(s)|Notes| | ||
|86-90|00000-86|88 - * XL1200|(88-90) XL1200|Easy to understand, * means \\ to the last date the book covers| | |86-90|00000-86|88 - * XL1200|(88-90) XL1200|Easy to understand, * means \\ to the last date the book covers| | ||
|86-90|00000-86 (86-87 883)|90-XL1200|(86-87) XL883 & (90) XL1200|Little harder \\ (more to think about)| | |86-90|00000-86 (86-87 883)|90-XL1200|(86-87) XL883 & (90) XL1200|Little harder \\ (more to think about)| | ||
|86-90|00000-86|86-* all models|(86-90) XL883 all & (88-90) XL1200|Easy to understand, blankets all models 1200 \\ first made in 1988 but it leads you to believe \\ they were made from '86| | |86-90|00000-86|86-* all models|(86-90) XL883 all & (88-90) XL1200|Easy to understand, blankets all models 1200 \\ first made in 1988 but it leads you to believe \\ they were made from '86| | ||
- | |86-90|00000-86\\ 00000-86 (Cal)|89-* XL1200 \\ 88-* XL1200|(89-90) XL1200 - (49 state)except California \\ (88-90) XL1200 - California only|No suffix after desc. means domestic models \\ (Cal) after suffix is California models only| | + | |86-90|00000-86 \\ 00000-86 (Cal)|89-* XL1200 \\ 88-* XL1200|(89-90) XL1200 - (49 state)except California \\ (88-90) XL1200 - California only|No suffix after desc. means domestic models \\ (Cal) after suffix is California models only| |
|91-92|00000-86 \\ (91-Cal)|91-* XL1200|(91-92) Xl1200 (domestic) \\ (91) Xl1200 (California)|Both Cal and Dom models| | |91-92|00000-86 \\ (91-Cal)|91-* XL1200|(91-92) Xl1200 (domestic) \\ (91) Xl1200 (California)|Both Cal and Dom models| | ||
- | |93-94|00000-87 (93-Cal)\\ 00000-86|93-* XL883\\ 93-* XL883|(93-94) Xl883 (California) only\\ (93-94) XL883 all models|Reads it but doesn' | + | |93-94|00000-87 (93-Cal) \\ 00000-86|93-* XL883 \\ 93-* XL883|(93-94) Xl883 (California) only \\ (93-94) XL883 all models|Reads it but doesn' |
- | + | ||
**Found and documented discrepancies are in the chart below**. I'm sure I didn't list them all ((Hippysmack)) | **Found and documented discrepancies are in the chart below**. I'm sure I didn't list them all ((Hippysmack)) | ||
- | |Engine | + | |Engine |
- | |**2004 FSM** (erroneous info)((Folkie | + | |**2004 FSM** (erroneous info)((Folkie |
- | |Main Jet \\ Corrected Size ((Verified with the 2004 HD Sportster Parts Catalog pgs 21, | + | |Main Jet \\ Corrected Size ((Verified with the 2004 HD Sportster Parts Catalog pgs 21, |
- | |**2002, 2003 Parts Catalogs** show a Cali 883R carb but no jet sizes or other carb parts. \\ Listed same year 883 (Cali) data.((hippysmack))||||||| | + | |**2002, 2003 Parts Catalogs** show a Cali 883R carb but no jet sizes or other carb parts. \\ Listed same year 883 (Cali) data.((hippysmack)) |
- | |**1999, 2000 Parts Catalogs** do not list part number for a (Cali) main jet size for the 1200S. \\ Listed same year (Dom) jet sizes.((hippysmack))||||||| | + | |**1999, 2000 Parts Catalogs** do not list part number for a (Cali) main jet size for the 1200S. \\ Listed same year (Dom) jet sizes.((hippysmack)) |
- | |**1999, 2000 Parts Catalog** does not list part number for a (Cali) main jet size for the 883C. \\ Listed same year (Cali) 883 jet sizes.((hippysmack))||||||| | + | |**1999, 2000 Parts Catalog** does not list part number for a (Cali) main jet size for the 883C. \\ Listed same year (Cali) 883 jet sizes.((hippysmack)) |
- | |1998 Parts Catalog shows a 170 and a 195 main jet for Dom 1200S. \\ Verified with 1998 HD Sportster FSM to be a 195.((hippysmack))||||||| | + | |1998 Parts Catalog shows a 170 and a 195 main jet for Dom 1200S. \\ Verified with 1998 HD Sportster FSM to be a 195.((hippysmack)) |
- | |**1998 Parts Catalog** pg 135 lists differences between the mid-year intro 883C and 883Std. \\ Reads other than what's listed, use 883Std parts. No carb parts listed so Std 883 specs used.((hippysmack))||||||| | + | |**1998 Parts Catalog** pg 135 lists differences between the mid-year intro 883C and 883Std. \\ Reads other than what's listed, use 883Std parts. No carb parts listed so Std 883 specs used.((hippysmack)) |
- | |**1998 Parts Catalog** pg 23 shows Swiss 1200S with (27114-88) 180 main jet but no main jet for HDI. Also there is no jet needle specified for Swiss 1200S \\ Listed jet sizes from 1998 HD FSM pg 4-1 showing Swiss (195), HDI (190). Also listed Swiss 1200S jet needle as same year HDI 1200S ((hippysmack))||||||| | + | |**1998 Parts Catalog** pg 23 shows Swiss 1200S with (27114-88) 180 main jet but no main jet for HDI. Also there is no jet needle specified for Swiss 1200S \\ Listed jet sizes from 1998 HD FSM pg 4-1 showing Swiss (195), HDI (190). Also listed Swiss 1200S jet needle as same year HDI 1200S ((hippysmack)) |
- | |**1998 Parts Catalog** shows 1200S (Dom) main jet as a 170 (27115-88). \\ Corrected to a 195 main jet with the 1998 HD XLH FSM pg 4-1.((hippysmack))||||||| | + | |**1998 Parts Catalog** shows 1200S (Dom) main jet as a 170 (27115-88). \\ Corrected to a 195 main jet with the 1998 HD XLH FSM pg 4-1.((hippysmack)) |
|**1993-1994 Parts Catalog** makes it impossible to verify a main jet without the FSM to translate; | |**1993-1994 Parts Catalog** makes it impossible to verify a main jet without the FSM to translate; | ||
- | |27115-88 Main Jet (Late 1992 and Later 883 Cal.) 93-94 All Models|Translates to Cal 883 (170) & Dom 1200 (170)((hippysmack))|||||| | + | |27115-88 Main Jet (Late 1992 and Later 883 Cal.) 93-94 All Models|Translates to Cal 883 (170) & Dom 1200 (170)((hippysmack)) |
- | |27152-89 Main Jet (1200 HDI and Swiss) 93-94 All Models|Translates to Dom, HDI/Swiss 883 (160) & HDI/Swiss 1200 (160)((hippysmack))|||||| | + | |27152-89 Main Jet (1200 HDI and Swiss) 93-94 All Models|Translates to Dom, HDI/Swiss 883 (160) & HDI/Swiss 1200 (160)((hippysmack)) |
- | |27185-90 Main Jet (Cal only) L93-94 1200|Normal listing which is a Late 93-94 Cal 1200 (185)((hippysmack))|||||| | + | |27185-90 Main Jet (Cal only) L93-94 1200|Normal listing which is a Late 93-94 Cal 1200 (185)((hippysmack)) |
- | |**1991-1992 Parts Catalog** is confusing to show (Cal)1200 main jet as: (170) 27115-88 - <wrap hi>main Jet (Dom)</ | + | |**1991-1992 Parts Catalog** is confusing to show (Cal)1200 main jet as: (170) 27115-88 - <wrap hi>main Jet (Dom)</ |
- | |**1991-1992 Parts Catalog** is confusing to show (Cal)883 main jet as: (160) 27152-89 - main Jet (1991 Cal & Swiss; 1992 & later All 883, 1200 HDI & Swiss - 1991-1992 models. Doesn' | + | |**1991-1992 Parts Catalog** is confusing to show (Cal)883 main jet as: (160) 27152-89 - main Jet (1991 Cal & Swiss; 1992 & later All 883, 1200 HDI & Swiss - 1991-1992 models. Doesn' |
- | |**1990 Parts Catalog** does not list a main jet for an XL1200 (Domestic) model. \\ Verified with the 1986-1990 FSM pg 4-1.((hippysmack))||||||| | + | |**1990 Parts Catalog** does not list a main jet for an XL1200 (Domestic) model. \\ Verified with the 1986-1990 FSM pg 4-1.((hippysmack)) |
- | |**1986-1990 Parts Catalog** has an errant main jet #27154-88 for (Cal) 883s. Confirmed as a 155 with the 1986-1990 Sportster FSM pg 4-1, cross referenced to serial #27154-89 ((Cross-reference numbers by Folkie | + | |**1986-1990 Parts Catalog** has an errant main jet #27154-88 for (Cal) 883s. Confirmed as a 155 with the 1986-1990 Sportster FSM pg 4-1, cross referenced to serial #27154-89 ((Cross-reference numbers by Folkie from the XLFORUM |
- | |**1986-1990 Parts Catalog** is very confusing on export model carb info. I.E., \\ **The carb numbers are (all with no accel pump)**: \\ 27491-89 / (Swiss only) / 89-90 XLH1200 \\ 27492-89 / Swiss only / 89-90 XLH883 All Models \\ 27501-88 / HDI only-1989 & later / 88-90 XL883 All Models \\ 27502-88 / HDI only-1989 & later / 88-90 XLH1200 | + | |**1986-1990 Parts Catalog** is very confusing on export model carb info. I.E., \\ **The carb numbers are (all with no accel pump)**: \\ 27491-89 / (Swiss only) / 89-90 XLH1200 \\ 27492-89 / Swiss only / 89-90 XLH883 All Models \\ 27501-88 / HDI only-1989 & later / 88-90 XL883 All Models \\ 27502-88 / HDI only-1989 & later / 88-90 XLH1200 \\ **These are the only main jets designated for export motors:** \\ 27102-89 / Main Jet (Swiss only) / 89- XLH 883 All Models \\ 27104-89 / Main jet (Swiss only) / 89-90 All Models \\ **These are the only slow jets designated for export motors:** \\ 27117-88 / Slow jet (Swiss only-1989) / 88 & 89 All Models \\ **These are the only needle jets designated for export motors:** \\ 27164-89 (Swiss only) / 89- XLH 883 All models \\ 27165-89 (Swiss only) / 89- XL1200 \\ **Everything else is either designated Domestic or California engines.** ((hippysmack)) |
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