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techtalk:evo:carb01 [2024/12/01 22:42] – ixl2relaxtechtalk:evo:carb01 [2025/01/04 21:19] (current) – [Overview - Basic Stock Carb Model Info] hippysmack
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-[[:techtalk:menu|{{  :techtalk:gototechnicalmenu.jpg?nolink&}}]]+[[:techtalk:menu|{{  :techtalk:gototechnicalmenu.jpg?nolink&|gototechnicalmenu.jpg}}]]
  
 ====== EVO: Carburetor, Intake Manifold & Exhaust ====== ====== EVO: Carburetor, Intake Manifold & Exhaust ======
  
 ====== Overview - Basic Stock Carb Model Info ====== ====== Overview - Basic Stock Carb Model Info ======
- 
 From 1986-1987, the stock Sportster carburetor was a Keihin 34mm, fixed-venturi "butterfly" model, as used on the Ironhead models from 1979 onward (BT models still used the 38mm version). Contrary to popular folklore, all Keihin non-CV carbs did come with accelerator pumps. From 1986-1987, the stock Sportster carburetor was a Keihin 34mm, fixed-venturi "butterfly" model, as used on the Ironhead models from 1979 onward (BT models still used the 38mm version). Contrary to popular folklore, all Keihin non-CV carbs did come with accelerator pumps.
  
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 In 1989 and thru 2006, the Keihin CV40 carburetors were produced with an accelerator pump to smooth out initial throttle response. In 1989 and thru 2006, the Keihin CV40 carburetors were produced with an accelerator pump to smooth out initial throttle response.
-<code> 
  
-\\  ====== Keihin Butterfly (non-CV) Carburetor (Stock on L1976-1987 Sportsters) ====== +====== Keihin Butterfly (non-CV) Carburetor (Stock on L1976-1987 Sportsters) ====== 
- +See also in the Sportsterpedia: * [[:techtalk:ih:carb01#keihin_butterfly_or_non-cv_carb_late_1976-1987|Keihin Butterfly Carb Basic Information]]
-</code> +
- +
-See also in the Sportsterpedia: +
-* [[:techtalk:ih:carb01#keihin_butterfly_or_non-cv_carb_late_1976-1987|Keihin Butterfly Carb Basic Information]]+
  
   * [[:techtalk:ih:carb01q|Rebuilding the Keihin Butterfly Carb]]   * [[:techtalk:ih:carb01q|Rebuilding the Keihin Butterfly Carb]]
   * [[:techtalk:ih:carb01p|Keihin Butterfly Carb Identificaton]]   * [[:techtalk:ih:carb01p|Keihin Butterfly Carb Identificaton]]
-  * [[:techtalk:miscres:miscres05#tsb_650-699|See TSB #694 for introduction information on the Keihin butterfly carb]].   Click the link to view the TSB page in the Sportsterpedia. Then click on the "Y" next to #694 to view / download the PDF.   * The Keihin non-CV carburetor is a horizontal type with a fuel bowl, single ring-shaped float, an accelerating pump, idle mixture adjusting needle and a throttle stop screw for speed adjustment. ((-1978 HD XL/XLH/XLCH/XLT 1000 FSM))+  * [[:techtalk:miscres:miscres05#tsb_650-699|See TSB #694 for introduction information on the Keihin butterfly carb]]. Click the link to view the TSB page in the Sportsterpedia. Then click on the "Y" next to #694 to view / download the PDF. * The Keihin non-CV carburetor is a horizontal type with a fuel bowl, single ring-shaped float, an accelerating pump, idle mixture adjusting needle and a throttle stop screw for speed adjustment. ((-1978 HD XL/XLH/XLCH/XLT 1000 FSM))
   * The throttle body casting contains an integral venturi and a fuel valve seat that is pressed into the body. The underside of the throttle body contains a boss. The main jet screws into the boss and holds the bleed tube in place.((-1978 HD XL/XLH/XLCH/XLT 1000 FSM))   * The throttle body casting contains an integral venturi and a fuel valve seat that is pressed into the body. The underside of the throttle body contains a boss. The main jet screws into the boss and holds the bleed tube in place.((-1978 HD XL/XLH/XLCH/XLT 1000 FSM))
       * **Operation**: Fuel from the gas tank passes through the fuel valve, onto float chamber. The fuel entering causes the float to rise until it shuts off the fuel valve, stopping the flow at a level predetermined by float level setting. ((-1978 HD XL/XLH/XLCH/XLT 1000 FSM))       * **Operation**: Fuel from the gas tank passes through the fuel valve, onto float chamber. The fuel entering causes the float to rise until it shuts off the fuel valve, stopping the flow at a level predetermined by float level setting. ((-1978 HD XL/XLH/XLCH/XLT 1000 FSM))
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   * Factory preset idle mixture   * Factory preset idle mixture
   * VOES port   * VOES port
-  * Evaporative port  **Note**:  For those sold for use in California (as part of the evaporative emissions kit) the fuel overflow fitting was capped and the overflow line was removed. ((HD Service Bulletin #M-905 dated August 26, 1985))+  * Evaporative port **Note**: For those sold for use in California (as part of the evaporative emissions kit) the fuel overflow fitting was capped and the overflow line was removed. ((HD Service Bulletin #M-905 dated August 26, 1985))
  
 ===== Factory Keihin Butterfly (non-CV) 34mm Carb by Sportster Model/Year ===== ===== Factory Keihin Butterfly (non-CV) 34mm Carb by Sportster Model/Year =====
  
-Note: Carb B83H was also used on 1983 Sportster models.  See a full list of all known Harley Keihin butterfly carbs here [[:techtalk:ih:carb01#sportster_keihin_butterfly_carburetors_by_year_model|Sportster Keihin Butterfly Carburetors by Year Model]] in the ironhead section of the Sportsterpedia.+Note: Carb B83H was also used on 1983 Sportster models. See a full list of all known Harley Keihin butterfly carbs here [[:techtalk:ih:carb01#sportster_keihin_butterfly_carburetors_by_year_model|Sportster Keihin Butterfly Carburetors by Year Model]] in the ironhead section of the Sportsterpedia.
  
-^Sportster Model^Year  Carb Used^HD Part Number^Flange  Number^  Main Jet  Size  ^Low Speed  Jet Size^Initial Mixture  screw setting^Accel Pump  spring position| +^Sportster Model^Year Carb Used^HD Part Number^Flange Number^  Main Jet Size  ^Low Speed Jet Size^Initial Mixture screw setting^Accel Pump spring position| 
-|XL 883 (50 state)|1986-1987|27501-86A ((-1987 HD Sportster Parts Catalog pg 21))  |B83H|155|52| | | +|XL 883 (50 state)|1986-1987|27501-86A ((-1987 HD Sportster Parts Catalog pg 21))    |B83H|155|52| | | 
-|XL 1100 (50 state)|1986|27502-86A ((-1987 HD Sportster Parts Catalog pg 21))  |B83H|155|52| | | +|XL 1100 (50 state)|1986|27502-86A ((-1987 HD Sportster Parts Catalog pg 21))    |B83H|155|52| | | 
-|XL 1100 (50 state)|1987|27502-86B ((-1987 HD Sportster Parts Catalog pg 21))  |B83H|150|52| | |+|XL 1100 (50 state)|1987|27502-86B ((-1987 HD Sportster Parts Catalog pg 21))    |B83H|150|52| | |
  
   * Main & Slow jet sizes are the same (86-87) 883 & (86) 1100. BUT - Due to internal differences, the carbs are not interchangeable ((-1990 HD XLH FSM pg 4-1))   * Main & Slow jet sizes are the same (86-87) 883 & (86) 1100. BUT - Due to internal differences, the carbs are not interchangeable ((-1990 HD XLH FSM pg 4-1))
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       * 27329-83 - .52mm       * 27329-83 - .52mm
  
-|Carb Idle Speed|900 RPM ((Clymer Sportster Repair Manual 1959-1985))  || +|Carb Idle Speed|900 RPM ((Clymer Sportster Repair Manual 1959-1985))    || 
-|Torque Specs ((-2010 Haynes Sportster Service and Repair Manual pgs 3.1-3.2))  |||+|Torque Specs ((-2010 Haynes Sportster Service and Repair Manual pgs 3.1-3.2))    |||
 |1986-1987|Carb to Intake Manifold Bolts  |15-17 in/lbs (20-23 NM)| |1986-1987|Carb to Intake Manifold Bolts  |15-17 in/lbs (20-23 NM)|
 |  *  |Intake Manifold Flange to Cylinder Head Bolts/Nuts  |72-120 in/lbs (8-14 Nm)| |  *  |Intake Manifold Flange to Cylinder Head Bolts/Nuts  |72-120 in/lbs (8-14 Nm)|
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 Interesting discussion here: [[https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/frame-mount-evo-sportster-talk-1986-2003-models/172520-stock-carb-size-on-1100-sportster?t=1847273|https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/frame-mount-evo-sportster-talk-1986-2003-models/172520-stock-carb-size-on-1100-sportster?t=1847273]] Interesting discussion here: [[https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/frame-mount-evo-sportster-talk-1986-2003-models/172520-stock-carb-size-on-1100-sportster?t=1847273|https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/frame-mount-evo-sportster-talk-1986-2003-models/172520-stock-carb-size-on-1100-sportster?t=1847273]]
  
- \\ +====== Keihin BD / Screaming Eagle Butterfly Carb ====== 
- +[[techtalk:ref:carb01|Click Here]] to go the page in the REF section on these carbs.
-====== Keihin BD / Screaming Eagle Carb ====== +
- +
-//Harley-Davidson motorcycles equipped with some Screamin’ Eagle® high-performance engine parts may not be used on public roads. \\ (and in some cases must be restricted to closed course competition) \\ This engine related performance part is intended for racing applications and is not legal for sale or use in California on pollution controlled motor vehicles. // +
-  * Used in the Screaming Eagle Package line from HD as an Evolution XLH HI-FLO Carburetor & Air Cleaner. The carb was a (27001-88) +
-  * The kit Number is 29081-90C for 86 and later Sportsters. Carb stamping is (27FA) plus a 4 character date code. +
-  * Adjustable Accelerator Pump stroke +
-  * Incorporated a special intake manifold to carb spacer that had to be drilled and tapped (1/4 x 28) in the side for included Voes connection adapter +
-  * Required a 1987 replacement style intake manifold for 1988 and up models +
-  * Required possible grinding of the right rear corner of the front cylinder head, due to interference with the carburetor throttle pulley and cable guides, for proper clearance ((https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/43694-keihin-carb-diagram-and-settings?t=132922)) +
-  * Build kits and the bowl gasket are obsolete and hard to find. +
-      * The bowl gasket (27013-85) has been found at JW Boon.com but not the build kit. \\ [[https://jwboon.com/index2.php?content=https%3A//jwboon.com/dbhtml/catalog/Bool_OR/Fits_FLT%2520%2522Tour%2520Glide%2522/Section_inlet|Click here for a Link to their add]]. However, they do not ship to the U.S. +
-      * Dennis Kirk sells a kit that looks to have the correct bowl O-ring included under Parts Unlimited branding. Kit (1003-1671). \\ [[https://www.denniskirk.com/parts-unlimited/carb-rebuild-kit-1003-1671.p175288.prd/175288.sku|Click here for the link]]. However, according to the Q&A at the bottom of the page, the O-ring doesn't fit the SE carb. That needs to be verified. +
-      * Parts Unlimited shows kit# 175288 (1003-1671) as a replacement for the stock paper gasket on Yamahas, still a Keihin though and the gasket (O-ring) looks the same. \\ [[https://www.parts-unlimited.com/prod...umber=10031671|Click for the link]] +
-      * Speed Supplies.com has a listing for the bowl O-ring (27013-85) although there is no pic of it. ((LenC of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/frame-mount-evo-sportster-talk-1986-2003-models/199949-can-t-find-a-bowl-gasket-anywhere-options/page3?t=2076892&page=3))   \\ [[http://www.speedsupplies.com/partslisting.asp?position=312&increment=500&category=HD|Click here for the link]] +
- +
-^  JET PART NUMBERS & SIZES (IN MM) FOR KEIHIN BD CARBURETORS  ^^^^^^^| +
-^Slow Jet  ^Size| ^Int. Air/Fuel Jet^Size  | ^Main Jet^Size  | +
-|27383-88|42| |27113-87|Blank*| |27106-85|1.30| +
-|27302-84|50| |27109-87|55  | |27107-85|1.35| +
-|27329-83|52| |27172-89|60*  | |27149-85|1.40| +
-|27284-85|55| |27110-87|80  | |27151-85|1.45| +
-|27310-85|58| |27111-87|1.00  | |27150-85|1.50| +
-|27318-85|60| |27112-87|1.20  | |27108-87|1.60*| +
-|27283-85|62| |27173-89|1.70  | |27119-88|1.65| +
-|27896-79|65| |   || |27134-89|1.70| +
-|27894-78|68*| | || | || +
-|27895-87|70| | || | || +
-|27897-78|72| | || | || +
-|  * in carburetor  |||||||| +
- +
-((https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/43694-keihin-carb-diagram-and-settings?t=132922)) +
- +
-^  XLH Hi-Flo Carburetor and Air Cleaner Kit (29081-90C) Parts List  ^^^^^| +
-|Item Description|Part No.|Item Description|Part No.|Item Description|Part No.| +
-|VOES fitting|29190-85|Backplate|29075-91|Crankcase breather hose fitting|29034-85| +
-|Gasket|27022-88|Button head screw|927A|O-ring|11110| +
-|Manifold spacer|29275-88|Support spacer, \\ small I.D.|6786|Hose clamp|9946| +
-|Carburetor assembly|27001-88|Support spacer, \\ large I.D.|6785|Venturi|29148-90| +
-|Allen head bolts|3485A|Hex head bolt|3427|Air cleaner element|29025-88B| +
-|Washer|6702|Allen head bolt|3587A|Vacuum hose kit|26553-94| +
-|Lockwasher|7041|Washer|6333|Air cleaner trim|29024-88| +
-|Air cleaner adapter|27041-90|Washer|6738|Bowl O-ring|27013-85| +
-|Allen head bolt|885A|Gasket|27077-78|Rebuild Kit|91731-85A \\ See [[:techtalk:miscres:miscres05#tsb_950-999|TSB M-961]]| +
-|Nut|7686|Lockwasher|7068| | | +
-|Washer|6228W|Air cleaner cover spacer|31523-88| | | +
-|Carburetor gasket|27044-90|Counter-sunk allen head screw|3795| | | +
- +
-{{:techtalk:evo:carb:se_carb_functions.jpg?direct&300}} +
- +
-{{:techtalk:evo:carb:se_high_flow_carb_1_by_88hugger.jpg?direct&300}}((photo by 88hugger of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/72194-carb-questions#post1906502)) {{:techtalk:evo:carb:se_high_flow_carb_2_by_88hugger.jpg?direct&300}}((photo by 88hugger of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/72194-carb-questions#post1906502))   \\+
  
 ====== Keihin CV 40mm Carb (1988-2006) ====== ====== Keihin CV 40mm Carb (1988-2006) ======
-<code> 
- 
-\\  ===== Sub Documents ===== 
  
-</code>+===== Sub Documents =====
  
   * [[:techtalk:evo:carb01b|Keihin CV Carb Identification]]   * [[:techtalk:evo:carb01b|Keihin CV Carb Identification]]
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   * Constant velocity, gravity fed - has a float-operated inlet valve and a vacuum-operated variable venturi (movable slide).   * Constant velocity, gravity fed - has a float-operated inlet valve and a vacuum-operated variable venturi (movable slide).
-  * Both the CV40 and CVK carbs are made by Keihin in Japan. But only the CV is specific to a Harley and has the bar and shield and HD name on the side. ((CVPerformance of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/frame-mount-evo-sportster-talk-1986-2003-models/161092-accelerator-pump-diaphragm-wrong-size/page2?t=1729649&page=2))    CVK is for Kawasaki and various other makes that contracted Keihin for that carburetor.  There is also a CV40 making the rounds that is distributed by a Florida company that looks identical but not all the specs match up.  There is no guarantee that any part (original or CVP) will fit those knock-off carburetors.  If your CV carb does not have the name Harley Davidson cast above the bowl on each side it is a knock-off.+  * Both the CV40 and CVK carbs are made by Keihin in Japan. But only the CV is specific to a Harley and has the bar and shield and HD name on the side. ((CVPerformance of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/frame-mount-evo-sportster-talk-1986-2003-models/161092-accelerator-pump-diaphragm-wrong-size/page2?t=1729649&page=2))  CVK is for Kawasaki and various other makes that contracted Keihin for that carburetor. There is also a CV40 making the rounds that is distributed by a Florida company that looks identical but not all the specs match up. There is no guarantee that any part (original or CVP) will fit those knock-off carburetors. If your CV carb does not have the name Harley Davidson cast above the bowl on each side it is a knock-off.
  
 ^Torque Specs^^| ^Torque Specs^^|
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 |**XL883** (Cal)|1988|27504-88 \\ No Accel Pump|165 / 35|(27116-88) - (27117-88)|N65B (27092-88)| |**XL883** (Cal)|1988|27504-88 \\ No Accel Pump|165 / 35|(27116-88) - (27117-88)|N65B (27092-88)|
-|   |1989|27504-88A|<wrap hi><del>?</del></wrap> / 42 \\ 155 / 42 ((-1990 HD Sportster FSM pg 4-1))  |<wrap hi>(<del>27154-88</del>)</wrap>((-1990 HD Sportster Parts Catalog pg 23)) - (27171-89) \\ (27154-89)((Cross-reference numbers by Folkie from the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/188380-cv-carb-clogged-tiny-main-air-jet/page7?t=2006132&page=7)) - (27171-89)|N72B (27167-89)| +|   |1989|27504-88A|<wrap hi><del>?</del></wrap> / 42 \\ 155 / 42 ((-1990 HD Sportster FSM pg 4-1))    |<wrap hi>(<del>27154-88</del>)</wrap>((-1990 HD Sportster Parts Catalog pg 23)) - (27171-89) \\ (27154-89)((Cross-reference numbers by Folkie from the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/188380-cv-carb-clogged-tiny-main-air-jet/page7?t=2006132&page=7)) - (27171-89)|N72B (27167-89)| 
-|   |1990|27503-88A|<wrap hi><del>?</del></wrap> / 42 \\ 160 / 42 ((-1990 HD Sportster FSM pg 4-1))  |<wrap hi><del>(27152-88)</del></wrap>((-1990 HD Sportster Parts Catalog pg 23)) - (27171-89) \\ (27152-89)((Cross-reference numbers by Folkie from the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/188380-cv-carb-clogged-tiny-main-air-jet/page7?t=2006132&page=7)) - (27171-89)|N72F (27169-89)|+|   |1990|27503-88A|<wrap hi><del>?</del></wrap> / 42 \\ 160 / 42 ((-1990 HD Sportster FSM pg 4-1))    |<wrap hi><del>(27152-88)</del></wrap>((-1990 HD Sportster Parts Catalog pg 23)) - (27171-89) \\ (27152-89)((Cross-reference numbers by Folkie from the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/188380-cv-carb-clogged-tiny-main-air-jet/page7?t=2006132&page=7)) - (27171-89)|N72F (27169-89)|
 |   |1991|27503-88B|160 / 42|(27152-89) - (27171-89)|N72F (27169-89)| |   |1991|27503-88B|160 / 42|(27152-89) - (27171-89)|N72F (27169-89)|
 |   |1992- Early 1993|27488-92|160 / 40|(27152-89) - (27281-92)|N86Q (27183-92)| |   |1992- Early 1993|27488-92|160 / 40|(27152-89) - (27281-92)|N86Q (27183-92)|
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 |   |2005-2006|27495-04|180 / 42|(27114-88) - (27171-89)|N4NN (28026-04)| |   |2005-2006|27495-04|180 / 42|(27114-88) - (27171-89)|N4NN (28026-04)|
 |**XL883 Hug** (Cal)|1988|27504-88 \\ No Accel Pump|165 / 35|(27116-88) - (27117-88)|N65B (27092-88)| |**XL883 Hug** (Cal)|1988|27504-88 \\ No Accel Pump|165 / 35|(27116-88) - (27117-88)|N65B (27092-88)|
-|   |1989|27504-88A|<wrap hi><del>?</del></wrap> / 42 \\ 155 / 42 ((-1990 HD Sportster FSM pg 4-1))  |<wrap hi>(<del>27154-88</del>)</wrap>((-1990 HD Sportster Parts Catalog pg 23)) - (27171-89) \\ (27154-89)((Cross-reference numbers by Folkie from the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/188380-cv-carb-clogged-tiny-main-air-jet/page7?t=2006132&page=7)) - (27171-89)|N72B (27167-89)| +|   |1989|27504-88A|<wrap hi><del>?</del></wrap> / 42 \\ 155 / 42 ((-1990 HD Sportster FSM pg 4-1))    |<wrap hi>(<del>27154-88</del>)</wrap>((-1990 HD Sportster Parts Catalog pg 23)) - (27171-89) \\ (27154-89)((Cross-reference numbers by Folkie from the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/188380-cv-carb-clogged-tiny-main-air-jet/page7?t=2006132&page=7)) - (27171-89)|N72B (27167-89)| 
-|   |1990|27503-88A|<wrap hi><del>?</del></wrap> / 42 \\ 160 / 42 ((-1990 HD Sportster FSM pg 4-1))  |<wrap hi><del>(27152-88)</del></wrap>((-1990 HD Sportster Parts Catalog pg 23)) - (27171-89) \\ (27152-89) - (27171-89)|N72F (27169-89)|+|   |1990|27503-88A|<wrap hi><del>?</del></wrap> / 42 \\ 160 / 42 ((-1990 HD Sportster FSM pg 4-1))    |<wrap hi><del>(27152-88)</del></wrap>((-1990 HD Sportster Parts Catalog pg 23)) - (27171-89) \\ (27152-89) - (27171-89)|N72F (27169-89)|
 |   |1991|27503-88B|160 / 42|(27152-89) - (27171-89)|N72F (27169-89)| |   |1991|27503-88B|160 / 42|(27152-89) - (27171-89)|N72F (27169-89)|
 |   |1992- Early 1993|27488-92|160 / 40|(27152-89) - (27281-92)|N86Q (27183-92)| |   |1992- Early 1993|27488-92|160 / 40|(27152-89) - (27281-92)|N86Q (27183-92)|
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 |HDI / Swiss|1992|27503-92|160 / 42|(27152-89) - (27171-89)|N72F(27169-89)| |HDI / Swiss|1992|27503-92|160 / 42|(27152-89) - (27171-89)|N72F(27169-89)|
 |HDI / Swiss|1993-1994|27503-92A|160 / 40|(27152-89) - (27281-92)|N65J(27187-93)| |HDI / Swiss|1993-1994|27503-92A|160 / 40|(27152-89) - (27281-92)|N65J(27187-93)|
-|HDI|1995-1997|27031-95|190 / 42|(27243-95) - (27171-89)|N65J (27187-93)((Not listed in 1997 Parts Catalog))  |+|HDI|1995-1997|27031-95|190 / 42|(27243-95) - (27171-89)|N65J (27187-93)((Not listed in 1997 Parts Catalog))    |
 |HDI|1998|27031-95A|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)| |HDI|1998|27031-95A|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)|
 |HDI|1999-2000|27031-95|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)| |HDI|1999-2000|27031-95|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)|
Line 366: Line 307:
 |HDI / Swiss|1992|27503-92|160 / 42|(27152-89) - (27171-89)|N72F(27169-89)| |HDI / Swiss|1992|27503-92|160 / 42|(27152-89) - (27171-89)|N72F(27169-89)|
 |HDI / Swiss|1993-1994|27503-92A|160 / 40|(27152-89) - (27281-92)|N65J(27187-93)| |HDI / Swiss|1993-1994|27503-92A|160 / 40|(27152-89) - (27281-92)|N65J(27187-93)|
-|HDI|1995-1997|27031-95|190 / 42|(27243-95) - (27171-89)|N65J (27187-93)((Not listed in 1997 Parts Catalog))  |+|HDI|1995-1997|27031-95|190 / 42|(27243-95) - (27171-89)|N65J (27187-93)((Not listed in 1997 Parts Catalog))    |
 |HDI|1998|27031-95A|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)| |HDI|1998|27031-95A|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)|
 |HDI|1999-2000|27031-95|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)| |HDI|1999-2000|27031-95|190 / 42|(27243-95) - (27171-89)|NOKD (27242-95)|
Line 387: Line 328:
 |HDI / Swiss|1993-1994|27503-92A|160 / 40|(27152-89) - (27281-92)|N65J(27187-93)| |HDI / Swiss|1993-1994|27503-92A|160 / 40|(27152-89) - (27281-92)|N65J(27187-93)|
 |HDI|1995|27076-95|190 / 42|(27243-95) - (27171-89)|N65J(27187-93)| |HDI|1995|27076-95|190 / 42|(27243-95) - (27171-89)|N65J(27187-93)|
-|Swiss ((all models: 95-96 Parts Catalog doesn't say which models were shipped Swiss))  |1995|27503-92B|160 / 40|(27152-89) - (27281-92)|N65J(27187-93)|+|Swiss ((all models: 95-96 Parts Catalog doesn't say which models were shipped Swiss))    |1995|27503-92B|160 / 40|(27152-89) - (27281-92)|N65J(27187-93)|
 |HDI|1998|27076-95A|190 / 42|(27243-95) - (27171-89)|NOKK (27241-95)| |HDI|1998|27076-95A|190 / 42|(27243-95) - (27171-89)|NOKK (27241-95)|
 |HDI|1999-2000|27076-95|190 / 42|(27243-95) - (27171-89)|NOKK (27241-95)| |HDI|1999-2000|27076-95|190 / 42|(27243-95) - (27171-89)|NOKK (27241-95)|
 |HDI/Aust/Eng/Japan|2001|27076-95|190 / 42|(27243-95) - (27171-89)|NOKK (27241-95)| |HDI/Aust/Eng/Japan|2001|27076-95|190 / 42|(27243-95) - (27171-89)|NOKK (27241-95)|
 |HDI/Aust/Eng/Japan|2002-2003|27076-95A|190 / 42|(27243-95) - (27171-89)|NOKK (27241-95)| |HDI/Aust/Eng/Japan|2002-2003|27076-95A|190 / 42|(27243-95) - (27171-89)|NOKK (27241-95)|
-|**XL1200C** \\ HDI|1996-1997|27076-95|190 / 42|(27243-95) - (27171-89)|N65J(27187-93)((Not listed in 2007 Parts Catalog))  |+|**XL1200C** \\ HDI|1996-1997|27076-95|190 / 42|(27243-95) - (27171-89)|N65J(27187-93)((Not listed in 2007 Parts Catalog))    |
 |HDI|1998|27076-95A|190 / 42|(27243-95) - (27171-89)|NOKK (27241-95)| |HDI|1998|27076-95A|190 / 42|(27243-95) - (27171-89)|NOKK (27241-95)|
 |HDI|1999-2000|27076-95|190 / 42|(27243-95) - (27171-89)|NOKK(27241-95)| |HDI|1999-2000|27076-95|190 / 42|(27243-95) - (27171-89)|NOKK(27241-95)|
Line 399: Line 340:
 |HDI  |2004-2006|27749-04|160 / 42|(27152-89) - (27171-89) \\ HDI, Japan|N9EY (28027-04)| |HDI  |2004-2006|27749-04|160 / 42|(27152-89) - (27171-89) \\ HDI, Japan|N9EY (28027-04)|
 |**XL1200R** \\ HDI|2004-2006|27749-04|160 / 42|(27152-89) - (27171-89) \\ HDI, Japan|N9EY (28027-04)| |**XL1200R** \\ HDI|2004-2006|27749-04|160 / 42|(27152-89) - (27171-89) \\ HDI, Japan|N9EY (28027-04)|
-|**XL1200S** \\ HDI|1996-1997|27076-95|190 / 42|(27243-95) - (27171-89)|N65J(27187-93)((Not listed in 2007 Parts Catalog))  |+|**XL1200S** \\ HDI|1996-1997|27076-95|190 / 42|(27243-95) - (27171-89)|N65J(27187-93)((Not listed in 2007 Parts Catalog))    |
 |HDI|1998|27734-98|<wrap hi>190</wrap> ((HD XLH FSM pg 4-1))  / 42|(<wrap hi>27243-95</wrap>)((Cross-reference numbers by Folkie from the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/188380-cv-carb-clogged-tiny-main-air-jet/page7?t=2006132&page=7)) - (27171-89)|N86K (27278-93)| |HDI|1998|27734-98|<wrap hi>190</wrap> ((HD XLH FSM pg 4-1))  / 42|(<wrap hi>27243-95</wrap>)((Cross-reference numbers by Folkie from the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/188380-cv-carb-clogged-tiny-main-air-jet/page7?t=2006132&page=7)) - (27171-89)|N86K (27278-93)|
 |Swiss|1998|27733-98|<wrap hi>195</wrap> ((HD XLH FSM pg 4-1))  / 42|(27275-96Y)((Cross-reference numbers by Folkie from the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/188380-cv-carb-clogged-tiny-main-air-jet/page7?t=2006132&page=7)) - (27171-89)|<wrap hi>N86K (27278-93)</wrap>| |Swiss|1998|27733-98|<wrap hi>195</wrap> ((HD XLH FSM pg 4-1))  / 42|(27275-96Y)((Cross-reference numbers by Folkie from the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/188380-cv-carb-clogged-tiny-main-air-jet/page7?t=2006132&page=7)) - (27171-89)|<wrap hi>N86K (27278-93)</wrap>|
Line 456: Line 397:
  
 |Engine  |XL883|||XL1200||| |Engine  |XL883|||XL1200|||
-|**2004 FSM** (erroneous info)((Folkie https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/188380-cv-carb-clogged-tiny-main-air-jet/page7?t=2006132&page=7))  |49 State|California|HDI, Swiss|49 State|California|HDI, Swiss| +|**2004 FSM** (erroneous info)((Folkie https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/188380-cv-carb-clogged-tiny-main-air-jet/page7?t=2006132&page=7))    |49 State|California|HDI, Swiss|49 State|California|HDI, Swiss| 
-|Main Jet \\ Corrected Size ((Verified with the 2004 HD Sportster Parts Catalog pgs 21,23))  |<del><wrap hi>160</wrap></del> \\ 175|<del><wrap hi>170</wrap></del> \\ 180|<del><wrap hi>190</wrap></del> \\ 170|<del><wrap hi>175/190</wrap></del> \\ 180|<del><wrap hi>185-195</wrap></del> \\ 185|<del><wrap hi>200</wrap></del> \\ 160| +|Main Jet \\ Corrected Size ((Verified with the 2004 HD Sportster Parts Catalog pgs 21,23))    |<del><wrap hi>160</wrap></del> \\ 175|<del><wrap hi>170</wrap></del> \\ 180|<del><wrap hi>190</wrap></del> \\ 170|<del><wrap hi>175/190</wrap></del> \\ 180|<del><wrap hi>185-195</wrap></del> \\ 185|<del><wrap hi>200</wrap></del> \\ 160| 
-|**2002, 2003 Parts Catalogs** show a Cali 883R carb but no jet sizes or other carb parts. \\ Listed same year 883 (Cali) data.((hippysmack))  ||||||| +|**2002, 2003 Parts Catalogs** show a Cali 883R carb but no jet sizes or other carb parts. \\ Listed same year 883 (Cali) data.((hippysmack))    ||||||| 
-|**1999, 2000 Parts Catalogs** do not list part number for a (Cali) main jet size for the 1200S. \\ Listed same year (Dom) jet sizes.((hippysmack))  ||||||| +|**1999, 2000 Parts Catalogs** do not list part number for a (Cali) main jet size for the 1200S. \\ Listed same year (Dom) jet sizes.((hippysmack))    ||||||| 
-|**1999, 2000 Parts Catalog** does not list part number for a (Cali) main jet size for the 883C. \\ Listed same year (Cali) 883 jet sizes.((hippysmack))  ||||||| +|**1999, 2000 Parts Catalog** does not list part number for a (Cali) main jet size for the 883C. \\ Listed same year (Cali) 883 jet sizes.((hippysmack))    ||||||| 
-|1998 Parts Catalog shows a 170 and a 195 main jet for Dom 1200S. \\ Verified with 1998 HD Sportster FSM to be a 195.((hippysmack))  ||||||| +|1998 Parts Catalog shows a 170 and a 195 main jet for Dom 1200S. \\ Verified with 1998 HD Sportster FSM to be a 195.((hippysmack))    ||||||| 
-|**1998 Parts Catalog** pg 135 lists differences between the mid-year intro 883C and 883Std. \\ Reads other than what's listed, use 883Std parts. No carb parts listed so Std 883 specs used.((hippysmack))  ||||||| +|**1998 Parts Catalog** pg 135 lists differences between the mid-year intro 883C and 883Std. \\ Reads other than what's listed, use 883Std parts. No carb parts listed so Std 883 specs used.((hippysmack))    ||||||| 
-|**1998 Parts Catalog** pg 23 shows Swiss 1200S with (27114-88) 180 main jet but no main jet for HDI. Also there is no jet needle specified for Swiss 1200S \\ Listed jet sizes from 1998 HD FSM pg 4-1 showing Swiss (195), HDI (190). Also listed Swiss 1200S jet needle as same year HDI 1200S ((hippysmack))  ||||||| +|**1998 Parts Catalog** pg 23 shows Swiss 1200S with (27114-88) 180 main jet but no main jet for HDI. Also there is no jet needle specified for Swiss 1200S \\ Listed jet sizes from 1998 HD FSM pg 4-1 showing Swiss (195), HDI (190). Also listed Swiss 1200S jet needle as same year HDI 1200S ((hippysmack))    ||||||| 
-|**1998 Parts Catalog** shows 1200S (Dom) main jet as a 170 (27115-88). \\ Corrected to a 195 main jet with the 1998 HD XLH FSM pg 4-1.((hippysmack))  |||||||+|**1998 Parts Catalog** shows 1200S (Dom) main jet as a 170 (27115-88). \\ Corrected to a 195 main jet with the 1998 HD XLH FSM pg 4-1.((hippysmack))    |||||||
 |**1993-1994 Parts Catalog** makes it impossible to verify a main jet without the FSM to translate;||||||| |**1993-1994 Parts Catalog** makes it impossible to verify a main jet without the FSM to translate;|||||||
-|27115-88 Main Jet (Late 1992 and Later 883 Cal.) 93-94 All Models|Translates to Cal 883 (170) & Dom 1200 (170)((hippysmack))  |||||| +|27115-88 Main Jet (Late 1992 and Later 883 Cal.) 93-94 All Models|Translates to Cal 883 (170) & Dom 1200 (170)((hippysmack))    |||||| 
-|27152-89 Main Jet (1200 HDI and Swiss) 93-94 All Models|Translates to Dom, HDI/Swiss 883 (160) & HDI/Swiss 1200 (160)((hippysmack))  |||||| +|27152-89 Main Jet (1200 HDI and Swiss) 93-94 All Models|Translates to Dom, HDI/Swiss 883 (160) & HDI/Swiss 1200 (160)((hippysmack))    |||||| 
-|27185-90 Main Jet (Cal only) L93-94 1200|Normal listing which is a Late 93-94 Cal 1200 (185)((hippysmack))  |||||| +|27185-90 Main Jet (Cal only) L93-94 1200|Normal listing which is a Late 93-94 Cal 1200 (185)((hippysmack))    |||||| 
-|**1991-1992 Parts Catalog** is confusing to show (Cal)1200 main jet as: (170) 27115-88 - <wrap hi>main Jet (Dom)</wrap> - 92 and on * <wrap hi>-all models</wrap>.((hippysmack))  ||||||| +|**1991-1992 Parts Catalog** is confusing to show (Cal)1200 main jet as: (170) 27115-88 - <wrap hi>main Jet (Dom)</wrap> - 92 and on * <wrap hi>-all models</wrap>.((hippysmack))    ||||||| 
-|**1991-1992 Parts Catalog** is confusing to show (Cal)883 main jet as: (160) 27152-89 - main Jet (1991 Cal & Swiss; 1992 & later All 883, 1200 HDI & Swiss - 1991-1992 models. Doesn't seem to group (Cal)883 into the 92 models. Verified with 1991-1992 FSM pg 4-1((hippysmack))  ||||||| +|**1991-1992 Parts Catalog** is confusing to show (Cal)883 main jet as: (160) 27152-89 - main Jet (1991 Cal & Swiss; 1992 & later All 883, 1200 HDI & Swiss - 1991-1992 models. Doesn't seem to group (Cal)883 into the 92 models. Verified with 1991-1992 FSM pg 4-1((hippysmack))    ||||||| 
-|**1990 Parts Catalog** does not list a main jet for an XL1200 (Domestic) model. \\ Verified with the 1986-1990 FSM pg 4-1.((hippysmack))  ||||||| +|**1990 Parts Catalog** does not list a main jet for an XL1200 (Domestic) model. \\ Verified with the 1986-1990 FSM pg 4-1.((hippysmack))    ||||||| 
-|**1986-1990 Parts Catalog** has an errant main jet #27154-88 for (Cal) 883s. Confirmed as a 155 with the 1986-1990 Sportster FSM pg 4-1, cross referenced to serial #27154-89 ((Cross-reference numbers by Folkie from the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/188380-cv-carb-clogged-tiny-main-air-jet/page7?t=2006132&page=7))  ((hippysmack))  ||||||| +|**1986-1990 Parts Catalog** has an errant main jet #27154-88 for (Cal) 883s. Confirmed as a 155 with the 1986-1990 Sportster FSM pg 4-1, cross referenced to serial #27154-89 ((Cross-reference numbers by Folkie from the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/188380-cv-carb-clogged-tiny-main-air-jet/page7?t=2006132&page=7))  ((hippysmack))    ||||||| 
-|**1986-1990 Parts Catalog** is very confusing on export model carb info. I.E., \\ **The carb numbers are (all with no accel pump)**: \\ 27491-89 / (Swiss only) / 89-90 XLH1200 \\ 27492-89 / Swiss only / 89-90 XLH883 All Models \\ 27501-88 / HDI only-1989 & later / 88-90 XL883 All Models \\ 27502-88 / HDI only-1989 & later / 88-90 XLH1200 \\ **These are the only main jets designated for export motors:** \\ 27102-89 / Main Jet (Swiss only) / 89- XLH 883 All Models \\ 27104-89 / Main jet (Swiss only) / 89-90 All Models \\ **These are the only slow jets designated for export motors:** \\ 27117-88 / Slow jet (Swiss only-1989) / 88 & 89 All Models \\ **These are the only needle jets designated for export motors:** \\ 27164-89 (Swiss only) / 89- XLH 883 All models \\ 27165-89 (Swiss only) / 89- XL1200 \\ **Everything else is either designated Domestic or California engines.** ((hippysmack))  |||||||+|**1986-1990 Parts Catalog** is very confusing on export model carb info. I.E., \\ **The carb numbers are (all with no accel pump)**: \\ 27491-89 / (Swiss only) / 89-90 XLH1200 \\ 27492-89 / Swiss only / 89-90 XLH883 All Models \\ 27501-88 / HDI only-1989 & later / 88-90 XL883 All Models \\ 27502-88 / HDI only-1989 & later / 88-90 XLH1200 \\ **These are the only main jets designated for export motors:** \\ 27102-89 / Main Jet (Swiss only) / 89- XLH 883 All Models \\ 27104-89 / Main jet (Swiss only) / 89-90 All Models \\ **These are the only slow jets designated for export motors:** \\ 27117-88 / Slow jet (Swiss only-1989) / 88 & 89 All Models \\ **These are the only needle jets designated for export motors:** \\ 27164-89 (Swiss only) / 89- XLH 883 All models \\ 27165-89 (Swiss only) / 89- XL1200 \\ **Everything else is either designated Domestic or California engines.** ((hippysmack))    |||||||
  
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