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techtalk:evo:carb02 [2020/08/25 08:00]
ixl2relax [Setting The Float Level]
techtalk:evo:carb02 [2020/08/30 02:46]
ixl2relax [The Idle/Transfer Ports Operation & Tuning]
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     * Be sure to reinstall pump rod correctly     * Be sure to reinstall pump rod correctly
   * Be sure you have removed each part, cleaned the ports & reinstalled correctly   * Be sure you have removed each part, cleaned the ports & reinstalled correctly
-  * Set the Idle Set Screw (located on the right side of the carb, near the throttle cables)\\ so that the Throttle Plate is between the Idle Port (one hole in the carb throat) and the\\ Transfer Ports (which consists of 5 holes nearby)+  * Set the Idle Set Screw (located on the right side of the carb, near the throttle cables)\\ so that the Throttle Plate is closed as much as possible. Try getting it between the Idle Port\\ (one hole in the carb throat) and the Transfer Ports (which consists of 5 holes nearby).\\ Don't obssess over it if you can't.
  
 \\ \\
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 (Using a 1/2-inch spacer to lift the float side of the carb will approximate the 15°-20° angle needed.)\\ (Using a 1/2-inch spacer to lift the float side of the carb will approximate the 15°-20° angle needed.)\\
 {{:​techtalk:​evo:​carb:​hd-cv40-floatlevel-instructions.jpg?​250|}}{{:​techtalk:​evo:​carb:​hd-cv40-floatlevel.jpg|}}\\ {{:​techtalk:​evo:​carb:​hd-cv40-floatlevel-instructions.jpg?​250|}}{{:​techtalk:​evo:​carb:​hd-cv40-floatlevel.jpg|}}\\
-**Click on the small image above for the detailed instructions regarding setting the float level:**+**Click on the small image above for the detailed**\\ 
 +**instructions regarding setting the float level:**
  
 {{:​techtalk:​evo:​carb:​cv40-floatvalve-02.jpg?​300|}}{{:​techtalk:​evo:​carb:​cv40-floatvalve-01.jpg?​400|}} {{:​techtalk:​evo:​carb:​cv40-floatvalve-02.jpg?​300|}}{{:​techtalk:​evo:​carb:​cv40-floatvalve-01.jpg?​400|}}
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   * Check intake seals on manifold (at heads) - replace now while it's apart   * Check intake seals on manifold (at heads) - replace now while it's apart
   * Check intake seal between manifold & carb - replace now   * Check intake seal between manifold & carb - replace now
-  * Minimize Throttle Plate opening at idle - Set it between Idle Port & Transfer Ports [[http://​xlforum.net/​forums/​showthread.php?​t=1635658|(See this XLForum thread)]]+  * Minimize Throttle Plate opening at idle - Set it between Idle Port & Transfer Ports if possible ​[[http://​xlforum.net/​forums/​showthread.php?​t=1635658|(See this XLForum thread)]]
   * Check Idle Mixture Screw (IMS) screw/​spring/​washer/​o-ring condition - clean port   * Check Idle Mixture Screw (IMS) screw/​spring/​washer/​o-ring condition - clean port
   * Check IMS seat (Has the screw needle tip deformed the hole?)   * Check IMS seat (Has the screw needle tip deformed the hole?)
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-**Throttle Plate** - To assure the throttle plate is capable of closing completely, back out the idle set screw (on the side of the carb near the throttle cable cam) so that it is not limiting the closing of the throttle plate.* Make sure the throttle plate rotates smoothly with the throttle cable cam. Set the position of the throttle plate, with the idle set screw, so that the bottom edge of the plate is closed just past the transfer port holes and is thus located between the single idle port hole and the multiple holes of the transfer ports. In practice, this is easier on some CV40 carbs than others. Do what you can to keep the plate as closed as possible, but don't obssess ​on getting it exactly between those port holes. Your viewing angle is skewed when looking in there, anyway.+**Throttle Plate** - To assure the throttle plate is capable of closing completely, back out the idle set screw (on the side of the carb near the throttle cable cam) so that it is not limiting the closing of the throttle plate.* Make sure the throttle plate rotates smoothly with the throttle cable cam. Set the position of the throttle plate, with the idle set screw, so that the bottom edge of the plate is closed ​as much as possible for setting the idle operation. Try getting it just past the transfer port holes and thus located between the single idle port hole and the multiple holes of the transfer ports. In practice, this is easier on some CV40 carbs than others. Do what you can to keep the plate as closed as possible, but DON'T OBSSESS ​on getting it exactly between those port holes. Your viewing angle is skewed when looking in there, anyway, so you see the hole before the plate is completely beyond it.
  
-(* If the throttle plate appears not to close fully with the idle screw fully wound out, carefully ​loosen the two throttle plate mounting screws, slightly. After the throttle plate is fully closed and has centered itself in the venturi, retighten the two mounting screws (don't overtighten & strip the threads). If by chance, for any reason, you have the throttle plate completely off, be aware that there is a right & wrong way to reinstall it. Be sure the plate is remounted with the right orientation because the top & bottom have an angled edge that needs to properly meet the carb venturi.)+(* It doesn'​t happen often, but if the throttle plate appears not to close fully with the idle screw fully wound out, it may need to be recentered in the throat. Carefully ​loosen the two throttle plate mounting screws, slightly. After the throttle plate is fully closed and has centered itself in the venturi, ​start to retighten the two mounting screws (don't overtighten & strip the threads) ​while opening & closing the throttle so the plate squares up with the shaft but also recenters in the venturi. If by chance, for any reason, you have the throttle plate completely off, be aware that there is a right & wrong way to reinstall it. Be sure the plate is remounted with the right orientation because the top & bottom have an angled edge that needs to properly meet the carb venturi.)
  
 {{ :​techtalk:​evo:​carb:​cv40-imscap-drillbit.jpg?​200|}} {{ :​techtalk:​evo:​carb:​cv40-imscap-drillbit.jpg?​200|}}