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techtalk:evo:engctl02 [2019/04/19 20:26]
ixl2relax [Starter Solenoid Rebuild Kits] 		techtalk:evo:engctl02 [2019/04/19 20:30]
ixl2relax [Starter Solenoid Rebuild Kits]
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 ====== STARTER & SOLENOID ASSEMBLY ====== ====== STARTER & SOLENOID ASSEMBLY ======
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 ===== Starter & Solenoid Function ===== ===== Starter & Solenoid Function =====
-The starter system consists of the following components: Starter Switch, Starter Relay, Starter Solenoid & Starter Motor, the last two being combined into a unit. The starter power rating is 1.2kW. ((2010 & 2015 HD Police models brochure))+The starter system consists of the following components: Starter Switch, Starter Relay, Starter Solenoid & Starter Motor, the last two being combined into a unit. The starter power rating is 1.2kW.((2010 & 2015 HD Police models brochure)) ​These starters are made by Nippon Denso.
  
 The Starter Switch is activated from the right handlebar switch housing. It is fed power when the Run/Stop switch is in the RUN position. When pressed, the Starter Switch (button) supplies power to the Starter Relay, which is located near the fuses. When activated, the Starter Relay will supply, thru it's controlled contacts, power to the Starter Solenoid. Starter Relays are subject to corrosion and oxidation. Since they are relatively inexpensive,​ the Starter Relay should be replaced every 5-years or sooner if there is any question of its operational functionality. The Starter Switch is activated from the right handlebar switch housing. It is fed power when the Run/Stop switch is in the RUN position. When pressed, the Starter Switch (button) supplies power to the Starter Relay, which is located near the fuses. When activated, the Starter Relay will supply, thru it's controlled contacts, power to the Starter Solenoid. Starter Relays are subject to corrosion and oxidation. Since they are relatively inexpensive,​ the Starter Relay should be replaced every 5-years or sooner if there is any question of its operational functionality.
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 Naturally, aftermarket kits are available - check those for compatibility. Naturally, aftermarket kits are available - check those for compatibility.
  
-**Caution**\\ +\\
-1989 through 1990 Big Twin ..... use Kit 31608-90\\ +
-1991 and later Big Twin ........ use Kit 31604-91\\+
  
 +**Caution Related to BT Starter Versions**\\
 31619-06A (Black), 31621-06A (Chrome) 1.4KW Starter ((See HD Instructions -J04280 2009-06-04)) 31619-06A (Black), 31621-06A (Chrome) 1.4KW Starter ((See HD Instructions -J04280 2009-06-04))
  
 This starter is defined to fit 2006 and later Dyna, and 2007 and later Softail and Touring model motorcycles. This starter is defined to fit 2006 and later Dyna, and 2007 and later Softail and Touring model motorcycles.
 From examining the solenoid rebuild kit (31604-06) for this model, it appears the solenoid plunger rod is longer than that used with the Sportster 1.2KW stock model starter. So this kit may not work with the XL models. From examining the solenoid rebuild kit (31604-06) for this model, it appears the solenoid plunger rod is longer than that used with the Sportster 1.2KW stock model starter. So this kit may not work with the XL models.
 +
 +Rebuild Kits:\\
 +1989 through 1990 Big Twin ..... use Kit 31608-90\\
 +1991 and later Big Twin ........ use Kit 31604-91\\
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