[[:techtalk:menu|{{ :techtalk:gototechnicalmenu.jpg|}}]] ====== EVO: Engine Control - Sub-03a ====== ====== Cleaning Fuel Injectors ====== **Notes**: Disconnect the fuel line and purge the high pressure: ((5.elements of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/197902-cleaning-fuel-injectors#post4336381)) \\ * To prevent spray of fuel, purge system of high-pressure fuel before supply line is disconnected. \\ Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. - Remove left side cover. - Remove fuel pump connector from ECM caddy cover. - Unplug fuel pump connector. - Start engine and allow vehicle to run. - When engine stalls, operate starter for 3 seconds to remove any remaining fuel from fuel hose. - Shut off ignition. Pulling the injectors is pretty easy once you have the above done. \\ Then,\\ - Remove the bracket from the intake manifold. - Disconnect the electrical connectors from the injectors (there are two, one to each injector). - Gently rock the fuel rail back and forth to remove the rail and injectors (not too gently). - Pull the injectors from the fuel rail. Once you have the injectors out, you can use a trickle charger for the 12v power supply. \\ Cleaning the injectors: \\ - Find the correct size holder for the injectors. - Push the injector all the way into the holder. - Connect the power lead to the injector (not to the battery yet). - Connect one end of the power lead to the 12v source (trickle charger in this case). - Put the holder onto the carb cleaner can and pressurize it (keep a hold of the injector too). - Energize the injector and watch it spray across the room and go from a tiny amount to much larger as it gets clean. \\ Only used pulses of power. Do not leave it connected. - Remove power, release pressure on the injector holder. - Remove the injector from the holder, reverse it and do it all again, then reverse it again. - Do the same to the other injector. \\ Put it all back together (as long as your O-rings are still good) and enjoy! \\ [[:techtalk:menu|{{:techtalk:gototechnicalmenu.jpg|}}]]