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techtalk:evo:engmech01 [2020/08/02 01:18]
hippysmack [Flywheels]
techtalk:evo:engmech01 [2020/08/02 01:49]
hippysmack [Flywheels]
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 ====== Flywheels ====== ====== Flywheels ======
 +**Late 1986 FLYWHEELS AND CRANK PIN BEARINGS CHANGES**: \\
 +Information from Technical Service Bulletin #M-927. [[techtalk:​miscres:​miscres05#​tsb_900-949|Click here to see the actual bulletin on this page in the Sportsterpedia]]. \\
 +Beginning with crankcase numbers 883cc (1786 083 003) and 1100cc (1886 090 012), a new crank pin bearing set and revised flywheels were installed at the factory. \\
 +The new crank pin bearing set (using the existing crankpin P/N) consists of three bearings in a package. Early production engines were assembled without thrust washers. \\
 +L1986-later production flywheels had thrust washers staked into a counter-bore in the flywheels. The L86 crank pin bearing set retrofits earlier 1986 models. \\
 +The L86 XLH883 flywheel assembly is (23905-86A) and the L86 XLH1100 flywheel assembly is (23900-86A). \\
 +There were new crank pin bearing clearances also. \\
 +The new crank pin bearing set packages were color coded with either a red or a blue identification. This color coding is used by the bearing manufacturer only. \\
 +The color coding DOES NOT indicate size selection for crank pin bearing replacement. \\
 +
 +
 **1991-1994 Flywheels**. \\ **1991-1994 Flywheels**. \\
 From '91 to '94 the Crankshaft/​Flywheel was balanced according to the engine size, either for 883 pistons or 1200 pistons. From 1995-later, the flywheels are balanced to be between the weight of the 883 & 1200 pistons. ((http://​hammerperf.com/​883conversions.shtml)) This is one reason why riders would use Wiseco pistons in early (pre-2004) 883 to 1200 conversions - the Wiseco 1200 piston & pin was closer to the weight of the 883 combination rather than the stock 1200 piston & pin from HD. From '91 to '94 the Crankshaft/​Flywheel was balanced according to the engine size, either for 883 pistons or 1200 pistons. From 1995-later, the flywheels are balanced to be between the weight of the 883 & 1200 pistons. ((http://​hammerperf.com/​883conversions.shtml)) This is one reason why riders would use Wiseco pistons in early (pre-2004) 883 to 1200 conversions - the Wiseco 1200 piston & pin was closer to the weight of the 883 combination rather than the stock 1200 piston & pin from HD.