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techtalk:evo:oil02 [2019/10/11 17:05]
hippysmack [Engine Oil Routes]
techtalk:evo:oil02 [2021/06/06 16:03]
hippysmack [Cam Cover \ Gasket]
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 | 92-97 engines ((drawing by Hippysmack)) ​ |  98-03 engines ((drawing by Hippysmack)) ​ | 04 and Up XL engines ((drawing by Hippysmack)) ​ | | 92-97 engines ((drawing by Hippysmack)) ​ |  98-03 engines ((drawing by Hippysmack)) ​ | 04 and Up XL engines ((drawing by Hippysmack)) ​ |
 |{{:​techtalk:​evo:​oil:​92-97_sportster_feed-return_oil_paths_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​evo:​oil:​98-03_sportster_feed-return_oil_paths_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​evo:​oil:​04_and_up_sportster_feed-return_oil_paths_by_hippysmack.jpg?​direct&​300|}}| |{{:​techtalk:​evo:​oil:​92-97_sportster_feed-return_oil_paths_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​evo:​oil:​98-03_sportster_feed-return_oil_paths_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​evo:​oil:​04_and_up_sportster_feed-return_oil_paths_by_hippysmack.jpg?​direct&​300|}}|
 +====== Oil Filter Pad ======
 +This is basically how the oil is routed with all spin-on oil filter systems. \\
 +The oil comes into the unfiltered (big) cavity, thru the filter media and into the engine thru the center of the filter. \\
 +
 +{{:​techtalk:​evo:​oil:​91-up_oil_path_at_filter_pad_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) \\
 ====== Right Crankcase Feed Galley ====== ====== Right Crankcase Feed Galley ======
  
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   * Pressure escapes the head through the hollow bolts (one in each head) that hold the air cleaner mount.   * Pressure escapes the head through the hollow bolts (one in each head) that hold the air cleaner mount.
 === 2000 and Up engines === === 2000 and Up engines ===
- 
- 
- 
  
 ====== Bottom End Oiling ====== ====== Bottom End Oiling ======
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 Below are pics of the restricted orifice underneath the oil feed galley in the case that shoots a small stream onto #2 cam. \\ Below are pics of the restricted orifice underneath the oil feed galley in the case that shoots a small stream onto #2 cam. \\
 #2 cam rotates counterclockwise and the oil is sprayed on the right side of the cam gear for extra cooling. #2 cam rotates counterclockwise and the oil is sprayed on the right side of the cam gear for extra cooling.
-|  (L) 91-99 ((photo by Hippysmack of the XLFORUM)), (R) 2000 Up ((photo by Bruce of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1118529&​page=2up)) cam oiling hole from the feed galley ​ || +|  (L) 92-99 ((photo by Hippysmack of the XLFORUM)), (R) 2000 Up ((photo by Bruce of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1118529&​page=2up)) cam oiling hole from the feed galley ​ || 
-|{{:​techtalk:​evo:​oil:​91-99_cam_oiler_hole_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​evo:​oil:​2000_up_cam_oiler_hole_by_bruce.jpg?​direct&​300|}}| +| {{:​techtalk:​evo:​oil:​92-99_cam_oiler_hole_by_hippysmack.jpg?​direct&​300|}} |{{:​techtalk:​evo:​oil:​2000_up_cam_oiler_hole_by_bruce.jpg?​direct&​300|}}|
  
 ===== Cam Cover Bushings ===== ===== Cam Cover Bushings =====
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 |  2000-up cam cover gasket ((photo by Phillober of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1122547&​page=7)) ​ |2000 up gasket seals off the extra hole. ((sep69 of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=2036109&​highlight=oil+pump&​page=3))| |  2000-up cam cover gasket ((photo by Phillober of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1122547&​page=7)) ​ |2000 up gasket seals off the extra hole. ((sep69 of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=2036109&​highlight=oil+pump&​page=3))|
-|{{:​techtalk:​evo:​oil:​2000_up_cam_cover_gasket_by_phillober.jpg?​direct&​300|}}|{{:​techtalk:​evo:​oil:​cam_cover_gasket_on_03_model_by_sep69.jpg?​direct&​300|}}| ​+|{{:​techtalk:​evo:​oil:​2000_up_cam_cover_gasket_by_phillober.jpg?​direct&​300|}}|{{:​techtalk:​evo:​oil:​cam_cover_gasket_on_03_model_by_sep69.jpg?​direct&​300|}}| 
 +\\ 
 + 
 +**DON'​T INSTALL a 91-99 CAM COVER GASKET ON A 2000-UP MOTOR!!!!!!!**  
 + 
 +The 91-99 cam cover gasket has no business being on a 2000+ motor at all. It will cause you to lose all oil pressure. ((aswracing of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=2079110&​highlight=oil+tank&​page=14)) \\ 
 +The 2000+ gasket supersedes the 91-99 gasket. In other words, it can be used all the way back to 1991. \\ 
 +Most companies completely dropped the 91-99 specific gasket and only offer the one that can be used from 1991-present. \\ 
 +Either James Gasket hasn't done that, or they may have some old stock. \\ 
 + 
 +The slots in the 2000-up cam cover gasket mate to both the case and the cover. \\ 
 +If you have the correct gasket on there, oil would be forced (between the cover and case) to all the lifter feed holes and piston squirters. \\ 
 +With the wrong gasket (91-99), oil pressure leaving the filter gets into that galley and dumps into the cam chest, therefore bypassing the lifters, squirters and rod bearings. \\ 
 + 
 +|  2000-up motor with 91-99 cam cover gasket. ((photo by BestCoastXL of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=2079110&​highlight=oil+tank&​page=12)) ​ |  Below is a rough cross section of the joint in the \\ feed galley at that first slotted run. ((drawing by Hippysmack)) ​ | 
 +|{{:​techtalk:​evo:​oil:​2000-up_sportster_with_wrong_91-99_cam_cover_gasket_by_bestcoastxl.jpg?​direct&​300|}}|{{:​techtalk:​evo:​oil:​2000-up_sportster_with_wrong_91-99_cam_cover_gasket_by_hippysmack.png?​direct&​300|}}|
 ====== Case Oiling and Drainage ====== ====== Case Oiling and Drainage ======
 ===== 86-90 Engines ===== ===== 86-90 Engines =====
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 |{{:​techtalk:​evo:​oil:​86-90_engine_scavenging_by_mini_blitz.jpg?​direct&​300|}}|{{:​techtalk:​evo:​oil:​86-90_cam_cover_by_engine.jpg?​direct&​300|}}|{{:​techtalk:​evo:​oil:​86-90_oil_pump_oiling_paths_by_hippysmack.jpg?​direct&​300|}}| |{{:​techtalk:​evo:​oil:​86-90_engine_scavenging_by_mini_blitz.jpg?​direct&​300|}}|{{:​techtalk:​evo:​oil:​86-90_cam_cover_by_engine.jpg?​direct&​300|}}|{{:​techtalk:​evo:​oil:​86-90_oil_pump_oiling_paths_by_hippysmack.jpg?​direct&​300|}}|
 ===== 91-Up Engines ===== ===== 91-Up Engines =====
-{{:​techtalk:​evo:​oil:​91_sportster_oil_drainage_by_hippysmack.jpg?​direct&​300|}} ((drawing by Hippysmack)) {{:​techtalk:​evo:​oil:​92-03_sportster_oil_drainage_by_hippysmack.jpg?​direct&​300|}} ((drawing by Hippysmack)){{:​techtalk:​evo:​oil:​04_and_up_sportster_oil_drainage_by_hippysmack.jpg?​direct&​300|}} ((drawing by Hippysmack))+{{:​techtalk:​evo:​oil:​91_sportster_oil_drainage_by_hippysmack.jpg?​direct&​300|}} ((drawing by Hippysmack)) {{:​techtalk:​evo:​oil:​92-97_sportster_oil_drainage_by_hippysmack.jpg?​direct&​300|}} ((drawing by Hippysmack)) ​ \\ 
 + 
 +{{:​techtalk:​evo:​oil:​98-03_sportster_oil_drainage_by_hippysmack.jpg?​direct&​300|}} ((drawing by Hippysmack)) {{:​techtalk:​evo:​oil:​04_and_up_sportster_oil_drainage_by_hippysmack.jpg?​direct&​300|}} ((drawing by Hippysmack)) ​ \\
 ==== Gravity ==== ==== Gravity ====