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techtalk:evo:oil03d [2018/02/19 01:07] hippysmack [Oil Pump Upgrade Kit 26204-91A] |
techtalk:evo:oil03d [2019/03/03 03:25] (current) hippysmack [Images of 26204-98 & 26204-91A (old design): 1998-2006 Version] |
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- | ====== EVO: Oiling & Lubrication - Sub-03C ====== | + | ====== EVO: Oiling & Lubrication - Sub-03D ====== |
- | ====== Oil Pump Upgrade Kit 26204-91A ====== | + | \\ |
- | * In addition to the upgraded Drive Gear (26391-06), there is also an upgraded entire Oil Pump (first installed on 07-later Sportsters). The new pump reuses the same kit part number as a previous version, making it difficult & confusing to know to which version someone is referring. The old (& new) part number for the kit is 26204-91A (which first showed up in model year 1998 and installed thru model year 2006). | + | |
- | * The difference between the 1998 version and the 2007 version relates to the drive shaft, internal Gerotor return & feed gears and the body (which cannot be ordered separately). The internal parts for the new pump design are not backward compatible to the 98-06 pump design. | + | |
- | * The only known external indicator to identify that the 2007 pump version is currently installed is the number 26213-07 which is stamped on the bottom of the new version. | + | |
- | * The upgraded pump is compatible for use on 1991-later Sportsters. | + | |
- | Here are the internal servicing part numbers from 1998-2000 version and 2007 and up version: | + | ===== Images of 26204-98 & 26204-91A (old design): 1998-2006 Version ===== |
- | | Part Name | 2000 P/N | 2007 P/N | | + | Click on a pic to enlarge. |
- | | Gear Shaft | 26488-98 | 26239-07 | | + | |
- | | Gerotor Return Set | 26491-98 | 26502-07 | | + | |
- | | Gerotor Feed Set | 26492-91 | 26503-07 | | + | |
- | | Separator Plate | 26493-91 | Unknown? | | + | |
- | | Bottom Gasket | 26495-89A | 26495-89B | | + | |
- | {{techtalk:evo:oil:26204-91a-2007-oilpumpkit.jpg}} | + | |
+ | |{{:techtalk:evo:oil:1998_1200s_oil_pump_by_1_hippysmack.jpg?direct&300|}}|{{:techtalk:evo:oil:1998_1200s_oil_pump_by_2_hippysmack.jpg?direct&300|}}|{{:techtalk:evo:oil:1998_1200s_oil_pump_by_3_hippysmack.jpg?direct&300|}}| | ||
+ | |Assembly ((photo by Hippysmack of the XLFORUM))|Scavenger (return) Galley ((photo by Hippysmack of the XLFORUM))|Feed Galley ((photo by Hippysmack of the XLFORUM))| | ||
+ | |||
+ | |{{:techtalk:evo:oil:1998_1200s_oil_pump_by_4_hippysmack.jpg?direct&300|}}|{{:techtalk:evo:oil:1998_1200s_oil_pump_by_5_hippysmack.jpg?direct&300|}}|{{:techtalk:evo:oil:1998_1200s_oil_pump_by_6_hippysmack.jpg?direct&300|}}| | ||
+ | |Parts ((photo by Hippysmack of the XLFORUM))|Scavenger Gerotors installed ((photo by Hippysmack of the XLFORUM))|Separator Plate locked in place by pump body tabs ((photo by Hippysmack of the XLFORUM))| | ||
+ | |||
+ | |{{:techtalk:evo:oil:1998_1200s_oil_pump_by_7_hippysmack.jpg?direct&300|}}|{{:techtalk:evo:oil:1998_1200s_oil_pump_by_8_hippysmack.jpg?direct&300|}}|{{:techtalk:evo:oil:1998_1200s_oil_pump_by_9_hippysmack.jpg?direct&300|}}| | ||
+ | |Feed Gerotors Installed ((photo by Hippysmack of the XLFORUM))| Cover only fits in one direction ((photos by Hippysmack of the XLFORUM)) || | ||
+ | |||
+ | |{{:techtalk:evo:oil:1998_1200s_oil_pump_by_10_hippysmack.jpg?direct&300|}}| | ||
+ | |Installation order ((photo by Hippysmack of the XLFORUM))| | ||