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techtalk:evo:oil04 [2019/11/06 02:03]
hippysmack [98 Oil Cap]
techtalk:evo:oil04 [2020/10/23 03:32]
hippysmack [Oil Tank]
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-===== 98 Oil Cap ===== +===== 97-03 Oil Cap ===== 
-|  ​98 Oil Cap ((photos by Hippysmack)) ​ ||+|  ​97-03 Oil Cap ((photos by Hippysmack)) ​ ||
 |{{:​techtalk:​evo:​oil:​oil_cap_62634-84a_pic_1_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​evo:​oil:​oil_cap_62634-84a_pic_2_by_hippysmack.jpg?​direct&​300|}}| |{{:​techtalk:​evo:​oil:​oil_cap_62634-84a_pic_1_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​evo:​oil:​oil_cap_62634-84a_pic_2_by_hippysmack.jpg?​direct&​300|}}|
  
-|  ​98 Oil Cap ((photos by Hippysmack)) ​ ||+|  ​97-03 Oil Cap ((photos by Hippysmack)) ​ ||
 |{{:​techtalk:​evo:​oil:​oil_cap_62634-84a_pic_3_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​evo:​oil:​oil_cap_62634-84a_pic_4_by_hippysmack.jpg?​direct&​300|}}| |{{:​techtalk:​evo:​oil:​oil_cap_62634-84a_pic_3_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​evo:​oil:​oil_cap_62634-84a_pic_4_by_hippysmack.jpg?​direct&​300|}}|
 ===== 04+ Oil Cap ===== ===== 04+ Oil Cap =====
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 |{{:​techtalk:​evo:​oil:​installing_oil_tank_cap_3_by_harley506d.jpg?​direct&​300|}}|{{:​techtalk:​evo:​oil:​installing_oil_tank_cap_4_by_harley506d.jpg?​direct&​300|}}| |{{:​techtalk:​evo:​oil:​installing_oil_tank_cap_3_by_harley506d.jpg?​direct&​300|}}|{{:​techtalk:​evo:​oil:​installing_oil_tank_cap_4_by_harley506d.jpg?​direct&​300|}}|
  
-====== Oil Tank ====== +====== Oil Tank Assembly Part Numbers ​======
-The 04-09 oil tank versions share the same basic setups as the oil tank and electrical junction box (that is vulnerable to moisture). ((Bone of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1587844&​highlight=62954-10&​page=4)) \\ +
-The EFI bikes use up more space in the junction box, having an additional relay and more fuses?). +
-In 2010 they revised the oil tank, AND the electrical junction block (to better protect it from moisture). \\ +
-They also moved the ECM from under the seat to behind the rear jug. \\ +
- +
-In 2010, they added a 10 psi pressure relief valve in the top of the tank. ((CBAS5 of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1587844&​highlight=62954-10&​page=3)) \\ +
-If the vent line is pinched, restricted or if the tank is overfilled, excessive pressure is created in the oil tank. \\ +
-The valve opens if the pressure in the tank exceeds 10 psi to prevent damage to the oil tank. \\ +
-The oil return line was also relocated to right hand side of XL models due to the ECM relocation. \\ +
  
 Tank Assembly per Year Model: ((1986 HD Sportster Parts Catalog pg 67)) ((1986-1987 HD Sportster Parts Catalog pg 71)) ((1986-1988 HD Sportster Parts Catalog pg 79)) ((1986-1989 HD Sportster Parts Catalog pg 81)) ((1986-1990 HD Sportster Parts Catalog pg 81)) ((1991 HD Sportster Parts Catalog pg 73)) ((1991-1992 HD Sportster Parts Catalog pg 77)) ((1993 HD Sportster Parts Catalog pg 77)) ((1993-1994 HD Sportster Parts Catalog pg 79)) ((1995 HD Sportster Parts Catalog pg 75)) ((1995-1996 HD Sportster Parts Catalog pg 83)) ((1997 HD Sportster Parts Catalog (98-B) pg 81)) ((1998 HD Sportster Parts Catalog (98-B) pg 85)) ((1999 HD Sportster Parts Catalog (99-A) pg 91)) ((2000 HD Sportster Parts Catalog (00-A) pg 91)) ((2001 HD Sportster Parts Catalog (01-A) pg 93)) ((2002 HD Sportster Parts Catalog pg 93)) ((2003 HD Sportster Parts Catalog pg 93)) ((2004 HD Sportster Parts Catalog (-04) pg 89)) ((2004 HD Sportster Parts Catalog (-04A) pg 91)) ((2005 HD Sportster Parts Catalog pg 93)) ((2006 HD Sportster Parts Catalog pg 93)) ((2007 HD Sportster Parts Catalog pg 99)) ((2008 HD Sportster Parts Catalog pg 99)) ((2009 HD Sportster Parts Catalog pg 151)) ((2010 HD Sportster Parts Catalog pg 149)) ((2011 HD Sportster Parts Catalog pg 145)) ((2012 HD Sportster Parts Catalog pg 149)) ((2013 HD Sportster Parts Catalog pg 163)) ((2014 HD Sportster Parts Catalog pg 113)) ((2015 HD Sportster Parts Catalog pg 115)) ((2016 HD Sportster Parts Catalog pg 135)) \\ Tank Assembly per Year Model: ((1986 HD Sportster Parts Catalog pg 67)) ((1986-1987 HD Sportster Parts Catalog pg 71)) ((1986-1988 HD Sportster Parts Catalog pg 79)) ((1986-1989 HD Sportster Parts Catalog pg 81)) ((1986-1990 HD Sportster Parts Catalog pg 81)) ((1991 HD Sportster Parts Catalog pg 73)) ((1991-1992 HD Sportster Parts Catalog pg 77)) ((1993 HD Sportster Parts Catalog pg 77)) ((1993-1994 HD Sportster Parts Catalog pg 79)) ((1995 HD Sportster Parts Catalog pg 75)) ((1995-1996 HD Sportster Parts Catalog pg 83)) ((1997 HD Sportster Parts Catalog (98-B) pg 81)) ((1998 HD Sportster Parts Catalog (98-B) pg 85)) ((1999 HD Sportster Parts Catalog (99-A) pg 91)) ((2000 HD Sportster Parts Catalog (00-A) pg 91)) ((2001 HD Sportster Parts Catalog (01-A) pg 93)) ((2002 HD Sportster Parts Catalog pg 93)) ((2003 HD Sportster Parts Catalog pg 93)) ((2004 HD Sportster Parts Catalog (-04) pg 89)) ((2004 HD Sportster Parts Catalog (-04A) pg 91)) ((2005 HD Sportster Parts Catalog pg 93)) ((2006 HD Sportster Parts Catalog pg 93)) ((2007 HD Sportster Parts Catalog pg 99)) ((2008 HD Sportster Parts Catalog pg 99)) ((2009 HD Sportster Parts Catalog pg 151)) ((2010 HD Sportster Parts Catalog pg 149)) ((2011 HD Sportster Parts Catalog pg 145)) ((2012 HD Sportster Parts Catalog pg 149)) ((2013 HD Sportster Parts Catalog pg 163)) ((2014 HD Sportster Parts Catalog pg 113)) ((2015 HD Sportster Parts Catalog pg 115)) ((2016 HD Sportster Parts Catalog pg 135)) \\
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 |2014-2016|62500017 \\ All|63000-04B - except 883N| |2014-2016|62500017 \\ All|63000-04B - except 883N|
 |:::​|:::​|62592-07A - 883N| |:::​|:::​|62592-07A - 883N|
 +
 +====== Oil Tanks ======
 +
 +|  1997-1999 Oil Tank and cover (62475-97). (All models) ((photo by Hippysmack)) ​ |||
 +|{{:​techtalk:​evo:​oil:​oil_tank_62475-97_pic_1_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​evo:​oil:​oil_tank_62475-97_pic_2_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​evo:​oil:​oil_tank_62475-97_pic_3_by_hippysmack.jpg?​direct&​300|}}|
 +
 +The 04-09 oil tank versions share the same basic setups as the oil tank and electrical junction box (that is vulnerable to moisture). ((Bone of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1587844&​highlight=62954-10&​page=4)) \\
 +The EFI bikes use up more space in the junction box, having an additional relay and more fuses?).
 +In 2010 they revised the oil tank, AND the electrical junction block (to better protect it from moisture). \\
 +They also moved the ECM from under the seat to behind the rear jug. \\
 +
 +In 2010, they added a 10 psi pressure relief valve in the top of the tank. ((CBAS5 of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1587844&​highlight=62954-10&​page=3)) \\
 +If the vent line is pinched, restricted or if the tank is overfilled, excessive pressure is created in the oil tank. \\
 +The valve opens if the pressure in the tank exceeds 10 psi to prevent damage to the oil tank. \\
 +The oil return line was also relocated to right hand side of XL models due to the ECM relocation. \\
 +
 +{{:​techtalk:​evo:​oil:​10-13-oiltank-new.jpg?​direct&​300|}}
  
 |  2010-2013 Oil Tank (62954-10). (All models except XR1200/​XR1200X) ((photos by ofaloto.tupi of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=5759948#​post5759948)) ​ ||| |  2010-2013 Oil Tank (62954-10). (All models except XR1200/​XR1200X) ((photos by ofaloto.tupi of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=5759948#​post5759948)) ​ |||
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 |  2010-2013 Oil Tank Cover. ((photos by H48D of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1032759)) ​ || |  2010-2013 Oil Tank Cover. ((photos by H48D of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1032759)) ​ ||
 |{{:​techtalk:​evo:​oil:​2010_oil_tank_cover_2_by_h48d.jpg?​direct&​300|}}|{{:​techtalk:​evo:​oil:​2010_oil_tank_cover_1_by_h48d.jpg?​direct&​300|}}| |{{:​techtalk:​evo:​oil:​2010_oil_tank_cover_2_by_h48d.jpg?​direct&​300|}}|{{:​techtalk:​evo:​oil:​2010_oil_tank_cover_1_by_h48d.jpg?​direct&​300|}}|
 +
  
  
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 ====== Oil Tank Pressure ====== ====== Oil Tank Pressure ======
-See the full article, [[techtalk:​ref:​oil04#​oil_tank_pressure|Oil Tank Pressure]], in the REF section of the Sportsterpedia. \\+See the full article, [[techtalk:​ref:​oil20|Oil Tank Pressure]], in the REF section of the Sportsterpedia. \\
 There should not be any noticeable pressure in the oil tank. \\ There should not be any noticeable pressure in the oil tank. \\
  
 **During normal operation**;​ \\ **During normal operation**;​ \\
 With the tank cap / dipstick removed, tank pressure is vented to atmosphere from the top of the tank. \\  With the tank cap / dipstick removed, tank pressure is vented to atmosphere from the top of the tank. \\ 
-With the tank cap / dipstick installed, tank pressure is vented to the cam chest. \\+With the tank cap / dipstick installed, tank pressure is vented to the cam chest via a hose connecting the two. \\
  
 **During shutdown**; \\ **During shutdown**; \\