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techtalk:evo:oil04b [2019/06/27 15:10] hippysmack |
techtalk:evo:oil04b [2019/07/24 04:06] hippysmack [EVO: Oiling & Lubrication - Sub-04A] |
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[[:techtalk:menu|{{ :techtalk:gototechnicalmenu.jpg|}}]] | [[:techtalk:menu|{{ :techtalk:gototechnicalmenu.jpg|}}]] | ||
- | ====== EVO: Oiling & Lubrication - Sub-04A ====== | + | ====== EVO: Oiling & Lubrication - Sub-04B ====== |
====== 04 Style Oil Cap Repair ====== | ====== 04 Style Oil Cap Repair ====== | ||
Article by JohnK of the XLFORUM ((http://xlforum.net/forums/showthread.php?t=1566307)) \\ | Article by JohnK of the XLFORUM ((http://xlforum.net/forums/showthread.php?t=1566307)) \\ | ||
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Take a close look just under the cap, where the plunger enters the body. \\ | Take a close look just under the cap, where the plunger enters the body. \\ | ||
The black sleeve protruding above the grey body (in the right side arrow in the 1st pic below) may indicate a broken sleeve. \\ | The black sleeve protruding above the grey body (in the right side arrow in the 1st pic below) may indicate a broken sleeve. \\ | ||
+ | |||
|The sleeve should be flush around the perimeter as \\ shown by the left side arrow. ((photo by JohnK of the XLFORUM http://xlforum.net/forums/showthread.php?t=1566307))|To disassemble, find the two side square tabs and \\ push each one in, and the mechanism will pop out \\ under spring pressure. ((photo by JohnK of the XLFORUM http://xlforum.net/forums/showthread.php?t=1566307))| This is what you will have, notice the ratchet spring \\ on the side, note how it fits for re-assembly later. ((photo by JohnK of the XLFORUM http://xlforum.net/forums/showthread.php?t=1566307))| | |The sleeve should be flush around the perimeter as \\ shown by the left side arrow. ((photo by JohnK of the XLFORUM http://xlforum.net/forums/showthread.php?t=1566307))|To disassemble, find the two side square tabs and \\ push each one in, and the mechanism will pop out \\ under spring pressure. ((photo by JohnK of the XLFORUM http://xlforum.net/forums/showthread.php?t=1566307))| This is what you will have, notice the ratchet spring \\ on the side, note how it fits for re-assembly later. ((photo by JohnK of the XLFORUM http://xlforum.net/forums/showthread.php?t=1566307))| | ||
|{{:techtalk:evo:oil:oil_cap_repair_1_by_johnk.jpg?direct&300|}}|{{:techtalk:evo:oil:oil_cap_repair_2_by_johnk.jpg?direct&300|}}|{{:techtalk:evo:oil:oil_cap_repair_3_by_johnk.jpg?direct&300|}}| | |{{:techtalk:evo:oil:oil_cap_repair_1_by_johnk.jpg?direct&300|}}|{{:techtalk:evo:oil:oil_cap_repair_2_by_johnk.jpg?direct&300|}}|{{:techtalk:evo:oil:oil_cap_repair_3_by_johnk.jpg?direct&300|}}| | ||
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The solution was to re-assemble the mechanism and install a set-screw to hold the loose side in place. \\ | The solution was to re-assemble the mechanism and install a set-screw to hold the loose side in place. \\ | ||
- | A brass screw from an electrical lug was used to screw through the grey plastic body and into the black inner sleeve. \\ | + | |
+ | The entire operation shouldn't take more than an hour, if you take your time. \\ | ||
+ | The only items required are a small screwdriver to push in the locking tabs, a set screw, an appropriate drill bit and drill. \\ | ||
+ | You can find a small flat head screw, countersink the hole and drive the screw head flush for a better-than original look and function. \\ | ||
+ | {{:techtalk:evo:oil:oil_cap_repair_1_by_samjmm.jpg?direct&300|}} ((photo by samjmm of the XLFORUM http://xlforum.net/forums/showthread.php?t=1566307&page=4)) \\ | ||
+ | |||
+ | Below, a brass screw from an electrical lug was used to screw through the grey plastic body and into the black inner sleeve. \\ | ||
It was short enough not to interfere with the moving plunger while long enough to screw through the grey plastic body to the sleeve. \\ | It was short enough not to interfere with the moving plunger while long enough to screw through the grey plastic body to the sleeve. \\ | ||
Find a way to hold the sleeve down flush with the outer body and drill a hole slightly smaller than the screw thread. \\ | Find a way to hold the sleeve down flush with the outer body and drill a hole slightly smaller than the screw thread. \\ |