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techtalk:evo:oil04g [2021/02/28 21:34] hippysmack |
techtalk:evo:oil04g [2022/10/12 06:38] hippysmack [Pics and Information on 2004-2009 Sportster Oil Tanks] |
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====== EVO: Oiling & Lubrication - Sub-04G ====== | ====== EVO: Oiling & Lubrication - Sub-04G ====== | ||
====== Pics and Information on 2004-2009 Sportster Oil Tanks ====== | ====== Pics and Information on 2004-2009 Sportster Oil Tanks ====== | ||
+ | See also in the Sportsterpedia; \\ | ||
+ | ….. *[[techtalk:evo:oil04#oil_line_routing|1986-Up Oil Line Routing]] \\ | ||
+ | ….. *[[techtalk:evo:elec02m#pics_and_information_on_stock_evo_battery_trays_and_parts|Pics and Information on stock EVO Battery Trays and Parts]] | ||
+ | |||
+ | Click on any pic below to enlarge: \\ | ||
+ | |||
+ | **Note: These tanks are prone to leaking and / or bursting**. \\ | ||
+ | [[techtalk:ref:oil20#up_oil_tank_leak_issue|Click Here]] for more in formation on 2004-Up Oil Tank Leak Issues. \\ | ||
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The 04-09 oil tank versions share the same basic setups as the oil tank and electrical junction box (that is vulnerable to moisture). ((Bone of the XLFORUM http://xlforum.net/forums/showthread.php?t=1587844&highlight=62954-10&page=4)) \\ | The 04-09 oil tank versions share the same basic setups as the oil tank and electrical junction box (that is vulnerable to moisture). ((Bone of the XLFORUM http://xlforum.net/forums/showthread.php?t=1587844&highlight=62954-10&page=4)) \\ | ||
The EFI bikes use up more space in the junction box, having an additional relay and more fuses?). \\ | The EFI bikes use up more space in the junction box, having an additional relay and more fuses?). \\ | ||
+ | The 07-09 tank has a less restrictive cavity in the top section than the 04-09 tank to allow more free flowing air back to the cam chest. \\ | ||
Late 2009, they came out with an upgrade version (62888-04B) with a 10 PSI pressure relief valve in the top of the tank, right side. \\ | Late 2009, they came out with an upgrade version (62888-04B) with a 10 PSI pressure relief valve in the top of the tank, right side. \\ | ||
The -04B tank fits 2004-2009 Sportsters and also has a less restrictive vent tube configuration inside the tank. \\ | The -04B tank fits 2004-2009 Sportsters and also has a less restrictive vent tube configuration inside the tank. \\ | ||
- | | 04-09 Oil Tank Upgrade (62888-04B) ((photos by npaisnel of the XLFORUM http://xlforum.net/forums/showthread.php?t=74331&page=3)) ||| | + | | 2007-2009 Sportster Oil Tank (62888-04A) ((photos by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/Harley-Sportster-1200-Low-XL1200L-2007-Oil-Tank-Pan/254870990156?epid=1223284928&hash=item3b577ead4c:g:LKsAAOSw0KJgLSiN|Auction link on date of posting]] )) ||| |
+ | |{{:techtalk:evo:oil:2007-2009_sportster_oil_tank_62888-04a_pic1_by_americanbikestrippers.jpg?direct&300|}}|{{:techtalk:evo:oil:2007-2009_sportster_oil_tank_62888-04a_pic2_by_americanbikestrippers.jpg?direct&300|}}|{{:techtalk:evo:oil:2007-2009_sportster_oil_tank_62888-04a_pic3_by_americanbikestrippers.jpg?direct&300|}}| | ||
+ | |||
+ | | 2004-2009 Oil Tank Upgrade (62888-04B) ((photos by npaisnel of the XLFORUM http://xlforum.net/forums/showthread.php?t=74331&page=3)) ||| | ||
|{{:techtalk:evo:oil:04-09_xl_oil_tank_62888-04b_pic1_by_npaisnel.jpg?direct&300|}}|{{:techtalk:evo:oil:04-09_xl_oil_tank_62888-04b_pic2_by_npaisnel.jpg?direct&300|}}|{{:techtalk:evo:oil:04-09_xl_oil_tank_62888-04b_pic3_by_npaisnel.jpg?direct&300|}}| | |{{:techtalk:evo:oil:04-09_xl_oil_tank_62888-04b_pic1_by_npaisnel.jpg?direct&300|}}|{{:techtalk:evo:oil:04-09_xl_oil_tank_62888-04b_pic2_by_npaisnel.jpg?direct&300|}}|{{:techtalk:evo:oil:04-09_xl_oil_tank_62888-04b_pic3_by_npaisnel.jpg?direct&300|}}| | ||
+ | | More Oil Tank (62888-04B) Pics ((photos courtesy of BIKERSNOS.com. [[https://www.ebay.com/str/bikersnos?_trksid=p2047675.m3561.l2563|Link to Ebay Store]] )) ||| | ||
+ | |{{:techtalk:evo:oil:2004-2009_sportster_oil_tank_upgrade_62888-04b_pic1_by_bikersnos.jpg?direct&300|}}|{{:techtalk:evo:oil:2004-2009_sportster_oil_tank_upgrade_62888-04b_pic2_by_bikersnos.jpg?direct&300|}}|{{:techtalk:evo:oil:2004-2009_sportster_oil_tank_upgrade_62888-04b_pic2_by_bikersnos.jpg?direct&300|}}| | ||
====== Oil Cap ====== | ====== Oil Cap ====== | ||
\\ | \\ | ||
===== 04+ Oil Cap ===== | ===== 04+ Oil Cap ===== | ||
- | These can be stubborn to turn all the way. ((JohnK of the XLFORUM http://xlforum.net/forums/showthread.php?t=1566307&page=4)) \\ | + | These can be stubborn to turn all the way. You can use a little silicone lube on the O-ring to help it turn without binding. \\ |
- | You can use a little silicone lube on the O-ring to help it turn without binding. \\ | + | Also a leather glove for grip helps. ((JohnK of the XLFORUM http://xlforum.net/forums/showthread.php?t=1566307&page=4)) \\ |
- | Also a leather glove for grip helps. \\ | + | The threading tabs in the tank are molded in. \\ |
- | The threading tabs in the tank is molded in. | + | |
- | When installing the cap, it may stop at the first "bite" and not go any farther. \\ | + | When installing the cap, it may stop at the first "bite" and not go any farther. The plastic cap has a void underneath which gives no support. \\ |
- | The plastic cap has a void underneath which gives no support. \\ | + | |
If the cap is difficult to turn in, it may have been inserted in the wrong position. \\ | If the cap is difficult to turn in, it may have been inserted in the wrong position. \\ | ||
- | First, try to remove it and make sure the tab orientation is correct before re-inserting it in the tank. \\ | + | First, try to remove it and make sure the tab orientation is correct before re-inserting it in the tank (else it won't turn all the way 'home' and seal off the tank). \\ |
- | (else it won't turn all the way 'home' and seal off the tank). \\ | + | |
The metal cap with the analog gauge moves better as it is solid underneath the rim. \\ | The metal cap with the analog gauge moves better as it is solid underneath the rim. \\ |