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techtalk:evo:priclutch01 [2019/07/10 14:30]
hippysmack [Clutch Release Adjustment - Why & How]
techtalk:evo:priclutch01 [2019/08/16 17:31]
ixl2relax [Clutch Design & Operation]
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 On the other hand, for 1991-1993 models, which also have five-speed transmissions,​ while the clutch operation is the same, the Ball & Ramp Assembly is mounted to the inside of the Primary Cover (as illustrated for 1984L-1990 four-speed models). This necessitates the removal of the Primary Cover in order to replace either the B&R unit or the Adjuster Bearing unit on those models. On the other hand, for 1991-1993 models, which also have five-speed transmissions,​ while the clutch operation is the same, the Ball & Ramp Assembly is mounted to the inside of the Primary Cover (as illustrated for 1984L-1990 four-speed models). This necessitates the removal of the Primary Cover in order to replace either the B&R unit or the Adjuster Bearing unit on those models.
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 ===== Removing the Clutch Pack - 5-Speed ===== ===== Removing the Clutch Pack - 5-Speed =====
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 **Side note**: \\ **Side note**: \\
-It may be difficult to feel the right spot while turning the screw. ​ ((Tomcatt of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=5761621&​highlight=clutch#​post5761621 )) \\ +It may be difficult to feel the right spot while turning the screw. ​ ((Tomcatt of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=5761621&​highlight=clutch#​post5761621 ​)) ((thanks to Jollly Rogers for the suggestion http://​xlforum.net/​forums/​showthread.php?​p=5761695#​post5761695)) \\ 
 You may want to grab the release arm and check for movement where the cable attaches. \\ You may want to grab the release arm and check for movement where the cable attaches. \\
 Play (or lack of play) is obvious there as you adjust the screw. \\ Check for movement there, same direction as the cable operating the release. \\ Play (or lack of play) is obvious there as you adjust the screw. \\ Check for movement there, same direction as the cable operating the release. \\
 You can easily feel the clearance change at the arm as you adjust the screw vs the vague feel you get at the screw. \\ You can easily feel the clearance change at the arm as you adjust the screw vs the vague feel you get at the screw. \\
 +The "​feel"​ at the release arm where the clutch cable attaches is very distinct so you have a high degree of confidence you got it right. \\
  
 Place the Release Adjuster Position Lock Nut back in place (turning the screw farther __**CLOCKWISE ONLY - JUST ENOUGH**__ to get the nut to fit in the nearest position - Do not turn the screw more counterclockwise) - Place the spring back over the nut and place the Inspection Cover back onto the Primary Housing and retighten the foot peg if necessary… Place the Release Adjuster Position Lock Nut back in place (turning the screw farther __**CLOCKWISE ONLY - JUST ENOUGH**__ to get the nut to fit in the nearest position - Do not turn the screw more counterclockwise) - Place the spring back over the nut and place the Inspection Cover back onto the Primary Housing and retighten the foot peg if necessary…
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 ===== Upgrade Clutch Diaphragm Springs - Pressure ===== ===== Upgrade Clutch Diaphragm Springs - Pressure =====
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 +Below are a list of upgrade versions. The 'xx% stronger'​ are claimed values by the respective vendors.
  
 **L1984-90 Sportster** **L1984-90 Sportster**