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techtalk:evo:priclutch02 [2019/11/13 23:28]
hippysmack [Removing the Primary Drive]
techtalk:evo:priclutch02 [2020/07/07 23:02]
ixl2relax [Primary Drive Design]
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 \\ \\
  
 +
 +====== Primary Cover Differences ======
 +
 +The 1986-1990 cover uses a round primary chain inspection cover with a 'chevy symbol'​ indentation to unscrew it.\\
 +It also used a relatively small clutch adjustment cover, which also used the 'chevy symbol'​ tool.
 +
 +On the 1991-1993 cover, the primary chain inspection cover is also round, but is mounted with two screws.\\
 +Likewise, the small clutch adjustment cover is round and mounted by two screws.
 +
 +On the 1994-2003 cover, the primary chain inspection cover is still round using two screws to mount it.\\
 +But, the clutch adjustment cover is the large Derby Cover (4-bolt) that allowed the Ball&​Ramp assembly to be removed without removing the cover.
 +
 +With the Rubbermount models, starting in 2004-later, the cover has rectangular primary chain inspection cover, held in place by two screws.\\
 +The clutch adjustment cover is the large Derby Cover, but it is mounted with 6 bolts.
 +
 +Over the years, the primary covover has been available in different finishes (polished Aluminum, rough Aluminum, Chrome, Black, etc.) with different part numbers for those variations.
 +
 +
 +
 +\\
  
 ====== Primary Chain - Manual Tension Adjustment ====== ====== Primary Chain - Manual Tension Adjustment ======
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 The clutch basket has left hand threads (lefty tighty-righty loosy) \\ The clutch basket has left hand threads (lefty tighty-righty loosy) \\
  
-{{:​techtalk:​evo:​engmech:removing_engine_sprocket_and_clutch_hub_111_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​evo:​engmech:​removing_engine_sprocket_and_clutch_hub_2_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) \\+{{:​techtalk:​evo:​priclutch:removing_engine_sprocket_and_clutch_hub_1_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​evo:​priclutch:​removing_engine_sprocket_and_clutch_hub_2_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) \\
  
 The engine sprocket and clutch hub should be removed as one unit. \\ The engine sprocket and clutch hub should be removed as one unit. \\
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 DO NOT DROP THE ENGINE SPROCKET. The magnets can crack or break off and that's a different problem. \\ DO NOT DROP THE ENGINE SPROCKET. The magnets can crack or break off and that's a different problem. \\
  
-{{:​techtalk:​evo:​engmech:​removing_engine_sprocket_and_clutch_hub_4_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) \\+{{:​techtalk:​evo:​priclutch:​removing_engine_sprocket_and_clutch_hub_4_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) \\
  
 However they come off is fine as long as they are not dropped. \\ However they come off is fine as long as they are not dropped. \\
  
-{{:​techtalk:​evo:​elec:​replacing_the_stator_on_91-03_pic_5_by_tigercreek.jpg?​direct&​300|}} ((photo by tigercreek of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1823130)) {{:​techtalk:​evo:​engmech:​removing_engine_sprocket_and_clutch_hub_3_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​evo:​engmech:​removing_engine_sprocket_and_clutch_hub_5_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) \\+{{:​techtalk:​evo:​elec:​replacing_the_stator_on_91-03_pic_5_by_tigercreek.jpg?​direct&​300|}} ((photo by tigercreek of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1823130)) {{:​techtalk:​evo:​priclutch:​removing_engine_sprocket_and_clutch_hub_3_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​evo:​priclutch:​removing_engine_sprocket_and_clutch_hub_5_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) \\
  
 Make sure you already have a place to put them and a clear walking path before removing them from the engine. \\ Make sure you already have a place to put them and a clear walking path before removing them from the engine. \\
 Cover them to keep dirt / debris off them until they are ready to go back on. \\ Cover them to keep dirt / debris off them until they are ready to go back on. \\
  
-{{:​techtalk:​evo:​engmech:​removing_engine_sprocket_and_clutch_hub_7_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​evo:​engmech:​removing_engine_sprocket_and_clutch_hub_8_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) \\+{{:​techtalk:​evo:​priclutch:​removing_engine_sprocket_and_clutch_hub_7_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​evo:​priclutch:​removing_engine_sprocket_and_clutch_hub_8_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) \\
  
 Slip the primary cover back on and stuff rags in the openings when not working inside the engine to help keep out dirt / debris. \\ Slip the primary cover back on and stuff rags in the openings when not working inside the engine to help keep out dirt / debris. \\
  
-{{:​techtalk:​evo:​engmech:​removing_engine_sprocket_and_clutch_hub_6_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​evo:​engmech:​removing_engine_sprocket_and_clutch_hub_9_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) \\+{{:​techtalk:​evo:​priclutch:​removing_engine_sprocket_and_clutch_hub_6_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​evo:​priclutch:​removing_engine_sprocket_and_clutch_hub_9_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) \\