Differences

This shows you the differences between two versions of the page.

--- techtalk:evo:transfinal03 [2023/08/30 08:03]
ixl2relax [Transmission Gearing]
+++ techtalk:evo:transfinal03 [2023/09/11 13:01]
ixl2relax [Primary Drive (engine to transmission)]
@@ Line 143: / Line 143: @@
 ^Year^883 Model(s)^Transmission Sprocket^Rear Wheel Sprocket^Secondary Drive Belt^Ratio^
-|1991-1992|883 & 883 Hug (chain)((1991 HD Sportster FSM pg 6-1))|21 Teeth|48 Teeth|Chain driven|2.29:1|
+|1991-1992|883 & 883 Hug (chain)((1991 HD Sportster FSM pg 6-1))|21 Teeth Chain Gear|48 Teeth Chain Gear|Chain driven|2.29:1|
 |1991|883 Deluxe((1991 HD Sportster FSM pg 6-1))|27 Teeth|61 Teeth (Belt)|127 Teeth (yellow)|2.26:1|
 |1992|883 Deluxe((1991-1992 HD Sportster FSM pg 6-1))|27 Teeth|61 Teeth (Belt)|128 Teeth (orange)|2.26:1|
@@ Line 161: / Line 161: @@
 ===== Clutch =====
+^  1991-2003 Wet Clutch Information ((1991-1992 HD FSM pg 6-2)) ((1993-1994 HD FSM pg 6-2)) ((1998 HD FSM pg 6-2)) ((2003 HD FSM pg 6-2))  |||
-^  1991-1994, 1998 Wet Clutch Information ((1991-1992 HD FSM pg 6-2)) ((1993-1994 HD FSM pg 6-2)) ((1998 HD FSM pg 6-2))  ^^^
+|Clutch Plate Thickness|Friction Plate (OEM New)|0.0866 in. (± 0.0031 in.) / (2.200 mm ± 0.079 mm)|
-|Clutch plate thickness|Friction plate (fiber)|0.0866 in. (± 0.0031 in.) / (2.200 mm ± 0.079 mm)|
+|:::|Steel Plate|0.0629 in. (± 0.0020 in.) / (1.598 mm ± 0.51 mm)|
-|    |Steel plate|0.0629 in. (± 0.0020 in.) / (1.598 mm ± 0.51 mm)|
+|Max Allowable Warpage|Friction or Steel Plate|0.0059 in. / (0.150 mm)|
-|Maximum allowable warp-age|--Friction (fiber) plate| 0.0059 in. / (0.150 mm)|
+|Service Wear Limit for set of 8 Friction Plates||0.6610 in. min. / (16.787 mm)|
-|    |--Steel plate| 0.0059 in. / (0.150 mm)|
+(For More Clutch Info. see [[techtalk:evo:priclutch01|Clutch Section of Sportsterpedia]])
-|Clutch pack service wear limit|0.6610 in. min. / (16.787 mm)|
@@ Line 182: / Line 174: @@
 |1991-1994 ((1991-1992 HD Sportster FSM pg 6-1))((1993-1994 HD Sportster FSM pg 6-1))|All Models|35 Teeth|56 Teeth|1.60:1|
 |1998 ((1998 HD XLH FSM pg 6-1))|All Models|35 Teeth|56 Teeth|1.60:1|
+(For More Primary Drive Info, see [[techtalk:evo:priclutch02|Primary Section of Sportsterpedia]])
+\\
 ===== Transmission Gearing =====
-  * Internal Gear Ratios are the number of clutch gear revolutions to drive the mainshaft sprocket one revolution.
+  * **Internal Gear Ratios = number of clutch gear revolutions to drive the mainshaft sprocket one revolution.**
-  * Overall Gear Ratios are the number of engine revolutions to drive rear wheel one revolution.
 ^Year^Internal Gear Ratios^^^^^
@@ Line 194: / Line 187: @@
 |1991-1992 All Models ((1991-1992 HD Sportster FSM pg 6-1))|2.78|2.03|1.49|1.22|1.00|
+  * **Overall Gear Ratios = number of engine revolutions to drive rear wheel one revolution.**
 ^Year^Overall Gear Ratios^^^^^^Year^Overall Gear Ratios^^^^^
-^US Models  \\ 883 ((1991-1992 HD Sportster FSM pg 6-1)) ((1993-1994 HD Sportster FSM pg 6-1))((1998 Sportster FSM pg 6-1))  ||||^     ^US Models  \\ 1200 ((1991-1992 HD Sportster FSM pg 6-1)) ((1993-1994 HD Sportster FSM pg 6-1))((1998 Sportster FSM pg 6-1))  |||||||
+^US 883 Models ((1991-1992 HD Sportster FSM pg 6-1)) ((1993-1994 HD Sportster FSM pg 6-1))((1998 Sportster FSM pg 6-1))  ||||^     ^US 1200 Models ((1991-1992 HD Sportster FSM pg 6-1)) ((1993-1994 HD Sportster FSM pg 6-1))((1998 Sportster FSM pg 6-1))  |||||||
 ^    |1st|2nd|3rd|4th|5th^     ^    |1st|2nd|3rd|4th|5th|
 |1991-1992 883, 883 Hug  |10.16|7.41|5.44|4.45|3.66^   |1991-1994|9.35|6.82|5.01|4.09|3.36|
-|1991-1992 883 Deluxe \\ 1993-1994 883 (All) ((1993-1994 HD Sportster FSM pg 6-1)) | 10.04|7.32|5.38|4.39|3.61^    |
+|1991-1992 883 Deluxe \\ 1993-1994 883 (All) ((1993-1994 HD Sportster FSM pg 6-1)) | 10.04|7.32|5.38|4.39|3.61^    |:::|:::|:::|:::|:::|:::|
 |1998-1999 883((1998/99 HD Sportster Owner's Manual))|9.717|7.120|5.180|4.267|3.615^    |1998-1999 1200|9.047|6.629|4.823|3.973|3.366|
-|2000-2002 883((2000-02 HD Sportster Owner's Manual))|9.71|6.69|5.18|4.27|3.62^    |2000-02 1200|9.05|6.22|4.82|3.97|3.36|
+|2000-2002 883((2000-02 HD Sportster Owner's Manual))|9.71|6.69|5.18|4.27|3.62^    |2000-2002 1200|9.05|6.22|4.82|3.97|3.36|
-|2003 883((2003 HD Sportster Owner's Manual))|9.717|6.690|5.180|4.267|3.615^    |2003 1200|9.047|6.210|4.823|3.973|3.366|
+|2003 883((2003 HD Sportster Owner's Manual))|9.717|6.690|5.180|4.267|3.615^    |2003 1200|9.047|6.210((the 2003 Owner's Manual has 6.210 - the FSM has 6.62))|4.823|3.973|3.366|
-|2004 883((2004 HD Sportster Owner's Manual pg 28))|10.944|7.524|5.834|4.806|4.071^   |2004 1200|9.454|6.500|5.040|4.152|3.517|
+| There are some discrepancies between the values in the Owner's Manuals and those in the Factory Service Manual |||||||||||||
 ^Year^Overall Gear Ratios^^^^^^Year^Overall Gear Ratios^^^^^
-^HDI Models  \\ 883 ((1993-1994 HD Sportster FSM pg 6-1)) ((1998 Sportster FSM pg 6-1))  |||||^HDI Models  \\ 1200 ((1993-1994 HD Sportster FSM pg 6-1))((1998 Sportster FSM pg 6-1))    |||||||
+^HDI 883 Models ((1993-1994 HD Sportster FSM pg 6-1)) ((1998 Sportster FSM pg 6-1))  |||||^HDI 1200 Models ((1993-1994 HD Sportster FSM pg 6-1))((1998 Sportster FSM pg 6-1))    |||||||
 ^    |1st|2nd|3rd|4th|5th^     ^    |1st|2nd|3rd|4th|5th|
 |1993-1994 883|9.71|7.12|5.18|4.26|3.61^ |1993-1994|9.04|6.62|4.82|3.97|3.36|
 |1998 883|9.71|7.12|5.18|4.26|3.61^    |1998 1200|9.04|6.62|4.82|3.97|3.36|
 ^Year^Overall Gear Ratios^^^^^^Year^Overall Gear Ratios^^^^^
-^HDI Swiss Models  \\ 883 ((1993-1994 HD Sportster FSM pg 6-1))  |||||^HDI Swiss Models  \\ 1200 ((1993-1994 HD Sportster FSM pg 6-1))   |||||||
+^HDI 883 Swiss Models ((1993-1994 HD Sportster FSM pg 6-1))  |||||^HDI 1200 Swiss Models ((1993-1994 HD Sportster FSM pg 6-1))   |||||||
 ^    |1st|2nd|3rd|4th|5th^     ^    |1st|2nd|3rd|4th|5th|
 |1993-1994|9.05|6.60|4.85|3.96|3.25^   |1993-1994|8.43|6.14|4.51|3.68|3.03|