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techtalk:evo:wheels02 [2018/06/02 00:38]
hippysmack [2001]
techtalk:evo:wheels02 [2019/04/14 03:38]
hippysmack [2001]
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 ====== Replacing Brake Pads ====== ====== Replacing Brake Pads ======
-===== 2001 =====+===== 2001 Style Caliper ​=====
 **Wrench Sizes & Torque Specs** \\ \\ **Caution** the use of 6-point sockets and vise-grips will round off the bolt corners. ((Jheitt of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=5667519#​post5667519)) **Wrench Sizes & Torque Specs** \\ \\ **Caution** the use of 6-point sockets and vise-grips will round off the bolt corners. ((Jheitt of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=5667519#​post5667519))
  
  
   * **Changing pads**:   * **Changing pads**:
-  * Caliper to fork mounting bolts (2):+  * Caliper to fork mounting bolts (2) (rectangles in pic below):
     * Wrench (10mm 12-point), Torque (28-38 ft/lbs / 38-51.5 Nm). ((2000 HD XLH FSM pg 2-46))     * Wrench (10mm 12-point), Torque (28-38 ft/lbs / 38-51.5 Nm). ((2000 HD XLH FSM pg 2-46))
-  * Brake Pad Slide Pins (2): The small bolts on the caliper need to be removed in order to change the pads. ((Jheitt of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=5667519#​post5667519)) They will give an audible click when inserted into the housing. ((2000 HD XLH FSM pg 2-45))+  * Brake Pad Slide Pins (2) (five sided box below):  
 +    * The small bolts on the caliper need to be removed in order to change the pads. ((Jheitt of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=5667519#​post5667519)) ​\\ They will give an audible click when inserted into the housing. ((2000 HD XLH FSM pg 2-45))
     * Wrench (1/4" 12-point), Torque (180-200 in/lbs / 20.3-22.6 Nm). ((2000 HD XLH FSM pg 2-45))     * Wrench (1/4" 12-point), Torque (180-200 in/lbs / 20.3-22.6 Nm). ((2000 HD XLH FSM pg 2-45))
   * Bleeder valve:   * Bleeder valve:
     * Torque (80-100 in/lbs / 9.0-11.3 Nm) ((2000 HD XLH FSM pg 2-45))     * Torque (80-100 in/lbs / 9.0-11.3 Nm) ((2000 HD XLH FSM pg 2-45))
 +  * Banjo bolt on caliper (six sided box below):
 +    * Wrench (3/8" 12-point)
 +  * Banjo bolt at M/C:
 +    * Wrench (7/16 12-point)
  
   * **Disassembling the caliper**: ​   * **Disassembling the caliper**: ​
-  * Bridge bolts (2): The 2 larger bolts to the right on the caliper. These hold the caliper halves together and shouldn'​t need to be removed unless you are rebuilding the caliper. ((Jheitt of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=5667519#​post5667519))+  * Bridge bolts (2) (rectangles in pic below): 
 +  * The 2 larger bolts to the right on the caliper. ​\\ These hold the caliper halves together and shouldn'​t need to be removed unless you are rebuilding the caliper. ((Jheitt of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=5667519#​post5667519))
     * Wrench (10mm 12-point), Torque (28-38 ft/lbs / 38.0-51.5 Nm). ((2000 HD XLH FSM pg 2-45))     * Wrench (10mm 12-point), Torque (28-38 ft/lbs / 38.0-51.5 Nm). ((2000 HD XLH FSM pg 2-45))
  
- + 02 Caliper ​((photo by spibbie ​of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1857463))  
- +|{{:​techtalk:​evo:​wheels:​caliper_bolt_sizes_by_spibbie.jpg?​direct&​300|}}|
-|{{:​techtalk:​evo:​wheels:​2001_883c_brake_caliper_by_jheitt.jpg?​direct&​300|}} ​((photo by Jheitt ​of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=5667519#​post5667519))| +
- +