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techtalk:ih:body02 [2017/03/19 18:56]
ixl2relax
techtalk:ih:body02 [2021/03/25 20:22]
hippysmack
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 +====== IH: Body Parts ======
 +====== FUEL TANKS ======
  
 +<font 14px/Arial, , ;;#​800000>​☚-----------------</​font> ​     <font 13px/Arial, , ;;#​FF0000;;>​**ALSO CHECK OUT THE TANKS IN THE**</​font> ​  ​[[gallery:​tankart01| GAS TANK GALLERY]] ​  <​font 14px/Arial, , ;;#​800000>​—----------—-☛</​font>​
 +===== Fuel Cap =====
 +
 +  * All 1983 XL/FXR models produced after VIN (1HD1CCH17DY113282) and FL/FX models pro­duced after VIN (1HD1AKK16DY011657) use a new low pressure fuel tank cap. The vent relief pressure has been reduced on the screw type fuel caps by utilizing a softer spring. ((HD Service Bulletin #M-859 dated October 29, 1982))
 +  * The low pressure cap was suggested for use on any 1982 FXR/FXRS or any early build 1983 model, except FLT/FLHT, produced before the above VINs that experiences a lean condition (carburetor spit, poor performance or surging). which should ​ eliminate ​ the  problem. No labor was be paid to the dealer for changing out the caps upon servicing. ​
 +    * The new low pressure cap (61060-82A)for FXR/FXRS can be identified while viewing the inside as having 4 veins (or spokes) instead of 8 with the high pressure cap (61060-82).
 +    * For all other models, the new low pressure cap (61102-83A) can be identified by pressing down on the relief vent with a pencil, pen etc. The low pressure cap has a weaker spring than the high pressure cap (61102-83) beneath the relief vent in the center and the difference in spring pressure can be felt.
 +
 +
 +===== Petcock (or Fuel Outlet) =====
 +
 +^Petcock Changes Per Year ((1952-1957 HD Spare Parts Catalog for all Sportster and K Models pg 48)) ((1952-1959 HD Spare Parts Catalog for all Sportsters and K Models pg 60)) ((1953-1963 HD Parts Catalog for Sportsters and KH Models pg 67)) ((1964 HD Parts Catalog Supplement for Sportster and KH Models)) ((1957-1965 Sportster / KH Model Parts Catalog pg 68)) ((1957-1967 Sportster / KH Model Parts Catalog pg 71)) ((1954-1976 HD Sportster Parts Catalog pg 115)) ((1979 HD Sportster Parts Catalog pg 65)) ((1979-1980 HD Sportster Parts Catalog pg 73)) ((1979-1981 HD Sportster Parts Catalog pg 87)) ((1979-1982 HD Sportster Parts Catalog pg 95)) ((1979-1983 HD Sportster Parts Catalog pg 93)) ((1979-1984 HD Sportster Parts Catalog pg 99)) ((1979-1985 HD Sportster Parts Catalog pg 103))^^^
 +|52-56 All K Models|62125-50|Fuel valve assembly, wingnut handle, vertical outlet, no reserve|
 +|58 XLC \\ 58-61 XLCH|61601-54|Strainer (only) with a 45° fuel outlet - no valve|
 +|62-64 XLCH|61601-62|Strainer (only) with a vertical fuel outlet - no valve|
 +|57-68 XL/XLH \\ 65-68 XLCH|62125-55|Fuel valve assembly, wingnut handle, vertical fuel outlet, no reserve|
 +|69-74 XL/​XLH|62125-55B|Fuel valve assembly, wingnut handle, vertical outlet, no reserve \\ Retrofit to 57-74 XL/XLH, 65-74 XLCH ((1954-1976 HD Sportster Parts Catalog pg 115))|
 +|75 XLH/​XLCH|62160-75 ((1975 HD Sportster Parts Catalog Supplement))|Fuel valve assembly, single pull handle, vertical fuel outlet, no reserve|
 +|E76 XLH/​XLCH|62163-75 ((1976 HD Sportster Parts Catalog Supplement))|Fuel valve assembly, single pull handle, vertical fuel outlet using Bendix carb, no reserve, ((1954-1978 HD Sportster Parts Catalog Supplement)) \\ Retrofit to 75 models ((1954-1976 HD Sportster Parts Catalog pg 115))|
 +|L76-80 XLH/​XLCH/​XLS|62164-76|Fuel valve assembly, single pull handle, horizontal fuel outlet using Keihin carb, no reserve ((1954-1978 HD Sportster Parts Catalog Supplement))|
 +|80 XLS|62165-77|Fuel valve assembly, single pull handle, horizontal fuel outlet, no reserve|
 +|81-85 XLS \\ 84-85 XLH|62167-81|Fuel valve assembly, single pull handle, horizontal fuel outlet with reserve tube \\ These two part numbers were available for parts order for 81-85 XLH or XLS|
 +|81-83 XLH \\ 83-85 XLX|62169-81|:::​|
 +
 +
 +|{{:​techtalk:​ih:​body:​58-61_xlch_fuel_strainer_by_scoobydo.jpg?​direct&​400|}}|
 +|  58 XLC / 58-61 XLCH Fuel Tank Strainer (61601-54) ​ ((photo by scoobydo of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1023743&​highlight=fuel+strainer+xlch)) ​ |
 +
 +**Inspection** \\ 
 +You can inspect the screen / filter with a flashlight thru the filler hole in the top of the tank to determine if it needs cleaning or repair. \\ 
 +If the filter is OK, you can inspect / rebuild the petcock without uninstalling it from the fuel tank. ((IronMick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1583571))
  
  
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