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techtalk:ih:body04 [2017/03/19 07:50] ixl2relax created |
techtalk:ih:body04 [2018/02/11 17:17] hippysmack |
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| - | Start Here | + | [[:techtalk:menu|{{ :techtalk:gototechnicalmenu.jpg|}}]] |
| + | ====== IH: Body Parts ====== | ||
| + | |||
| + | |||
| + | ====== Clutch Cable ====== | ||
| + | * 1957-1970 | ||
| + | * A new control cable coil should be app. 47-3/4 in. for speedster (sport) bars and 51-1/16 in. for Buckhorns. ((1959-1969 HD Sportster FSM pg 4B-7)) | ||
| + | * See also [[techtalk:ih:transfinal02#adjusting_clutch_release_mechanism|Adjusting Clutch Release Mechanism]] | ||
| + | ====== HANDLEBARS ====== | ||
| + | |||
| + | |Model|Year(s)|Handlebar Serial Number / Type| | ||
| + | |XLH|1965-1972|2 piece design: Left (56084-65) / Buckhorn (bare) ((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |1967-1972|2 piece design: Left (56087-63) / Sport (bare)((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |1968-1978|2 piece design: Left (56087-68) ((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |1969-1978|2 piece design: Right (56078-69A) / Buckhorn with starter and directional switches((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |Late 1969-1972|2 piece design: Right (56085-69A) / Sport with starter and directional switches((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |Late 1969-1972|2 piece design: Right (56088-69A) / Sport with starter switch ((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |Late 1969-1972|2 piece design: Right (56083-69A) / Buckhorn with starter switch((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |1972|2 piece design: Right (56093-70) / Buckhorn (bare)((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |1973|2 piece design: Left (56084-73) / Buckhorn (bare) ((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |1973|2 piece design: Right (56083-73) / Buckhorn (for switches) - (bare) ((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |1974-Early 1976|Handlebar Assembly (56003-75) / Buckhorn ((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |Late 1976 to 1978| Handlebar Assembly (56003-76) / Buckhorn ((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |1974-1976|One piece:(56083-74) / Buckhorn (bare) ((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |1977-1978|Handlebar Assembly (56003-77) ((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |1977-Early 1979|One piece:(56083-77) / Buckhorn (bare) ((HD XLH XLCH-1000 Parts Catalog (99451-78B) )) ((HD 1979 XLH XLCH XLS 1000 Parts Catalog (99451-79A) ))((HD 1979-1985 Sportster Parts Catalog pg 97))| | ||
| + | | |Late 1979-1980|(56083-74) / Buckhorn (bare) ((HD 1979-1985 Sportster Parts Catalog pg 97)) Buckhorn| | ||
| + | |XLCH|1963-1964|2 piece design: Left (56087-63) / Sport (bare)((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |1968-Late 1969|2 piece design: Right (56089-69) with starter switch ((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |Late 1969-1972|2 piece design: Right (56088-69A) / Sport with starter switch ((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |1970-1972|2 piece design: Right (56093-70) / Buckhorn (bare)((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |1970-1972|2 piece design: Left (56087-63) / Sport (bare)((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |1970-1972|2 piece design: Left (56084-65) / Buckhorn (bare) ((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |1970-1972|2 piece design: Right (56068-70) / Sport with directional switch ((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |1970-1972|2 piece design: Right (56069-70) / Buckhorn with directional switch ((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |1970-1972|2 piece design: Right (56082-70) / Sport (bare)((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |1973|2 piece design: Left (56084-73) / Buckhorn (bare) ((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |1973|2 piece design: Right (56083-73) / Buckhorn (for switches) - (bare) ((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |1974-Early 1976|Handlebar Assembly (56003-75) / Buckhorn ((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |1974-1976|(56083-74) / Buckhorn (bare) ((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |Late 1976 to 1978| Handlebar Assembly (56003-76) / Buckhorn ((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |1977-1978|Handlebar Assembly (56003-77) ((HD XLH XLCH-1000 Parts Catalog (99451-78B) ))| | ||
| + | | |1977-Early 1979|One piece:(56083-77) / Buckhorn (bare) ((HD XLH XLCH-1000 Parts Catalog (99451-78B) )) ((HD 1979 XLH XLCH XLS 1000 Parts Catalog (99451-79A) ))((HD 1979-1985 Sportster Parts Catalog pg 97))| | ||
| + | | |Late 1979-1980|(56083-74) / Buckhorn (bare) ((HD 1979-1985 Sportster Parts Catalog pg 97))| | ||
| + | |XLR|1970 and up through?|(56027-70R)| | ||
| + | |XLCR 1000|1977-1978|(56002-77) ((1977 HD XLCR 1000 Parts Catalog pg 57))| | ||
| + | |XLS 1000|1979 and up through?|(55963-77) Drag Bar ((1979 HD Sportster Parts Catalog pg 59)) | | ||
| + | |XR|1970 and up through?|(56027-70R)| | ||
| + | |XL 1000|1981|(56081-81) Buckhorn ((HD 1979-1985 Sportster Parts Catalog pg 97))| | ||
| + | | |1982-1985|(56081-82) Buckhorn (pullback) ((HD 1979-1985 Sportster Parts Catalog pg 97))| | ||
| + | |XLS 1000|1979-1980|(55963-77) Straight bar w/ bent ends ((HD 1979-1985 Sportster Parts Catalog pg 97))| | ||
| + | | |1981|(56081-81) Buckhorn ((HD 1979-1985 Sportster Parts Catalog pg 97))| | ||
| + | | |1982|(56081-82) Buckhorn (pullback) ((HD 1979-1985 Sportster Parts Catalog pg 97))| | ||
| + | | |1983-1985|(56082-83) Flat Bar ((HD 1979-1985 Sportster Parts Catalog pg 97))| | ||
| + | |XLX-61|1983-1985|(56085-83) (black only) ((HD 1979-1985 Sportster Parts Catalog pg 97))| | ||
| + | |||
| + | ===== Additional Handlebar Information ===== | ||
| + | Right side bars with no switch holes were used on all: \\ | ||
| + | k, kk, kh, khk, kr, krm, khrm. \\ | ||
| + | Also the were used on all xl and xlh prior to 67 provide the bike wasnt fitted with factory directionals. \\ | ||
| + | And all 70-72 xlch without directionals. \\ | ||
| + | All 1973. \\ | ||
| + | So no switch right side bars are very common. \\ | ||
| + | |||
| + | Conversely, the bikes that did use right side switches are \\ | ||
| + | 59-69 xlch (button as kill) \\ | ||
| + | 67-72 xlh \\ | ||
| + | 70-72 xlch with directionals. \\ | ||
| + | |||
| + | |||
| + | |||
| + | '52-'73. \\ | ||
| + | As far as factory fitments: \\ | ||
| + | 67> is pretty clear by using part cat listings \\ | ||
| + | 66< not so much. \\ | ||
| + | For example long bars were fitted up to at least 1960 probl by dealer order, book says e57. \\ | ||
| + | Speedsters on 66ch is real, but the book realy dont address the right side correctly. \\ | ||
| + | |||
| + | **In the following: ls= left side - rs= right side** \\ | ||
| + | |||
| + | **Long Bars** (high bucks) | ||
| + | |56083-52 rs| | ||
| + | |56084-52 ls| | ||
| + | |52 only. uses grip retention collars| | ||
| + | |56083-53 rs no switch holes| | ||
| + | |56083-58 rs direction switch holes| | ||
| + | |56083-53 ls horn and hi-low| | ||
| + | |||
| + | **Speedsters** | ||
| + | |56085-53 ls horn and hi-low, twist grip| | ||
| + | |56085-65 ls horn and hi-low, no twist grip| | ||
| + | |56086-53 rs no holes| | ||
| + | |56086-58 rs directional| | ||
| + | |56065-66? (66ch) rs kill button. \\ part number is unsure. could also be 56086-53a.| | ||
| + | |||
| + | |||
| + | **Buckhorns** | ||
| + | |56069-70 rs directionals only| | ||
| + | |56078-67 rs starter and directional| | ||
| + | |56078-69a rs starter and directionals. \\ drilled for front brake lite wires.| | ||
| + | |56083-57 rs no holes| | ||
| + | |56083-65 rs kill button.| | ||
| + | |56083-69a rs kill & drilled for front brake lite wires.| | ||
| + | |56093-70 rs no holes (may be same as 56083-57)| | ||
| + | |56084-57 ls horn & hi-low, twist grip.| | ||
| + | |56084-65 ls horn & hi-low, no twist grip.| | ||
| + | |||
| + | |||
| + | **XL Bars** | ||
| + | |56081-68 ls horn, hi-low, twist grip| | ||
| + | |56087-68 ls horn, hi-low, no twist grip| | ||
| + | |56085-68 rs starter, directionals| | ||
| + | |56086-69 rs starter, directionals hole for front brake lite wires.| | ||
| + | |56089-69 rs kill button.| | ||
| + | |||
| + | |||
| + | **Laconias/Sport** | ||
| + | |56087-58 ls (kill 58ch) horn and twist grip capable. \\ Used immolbizing spacer 56227-53.| | ||
| + | |56087-58a ls horn, no twist capable.| | ||
| + | |56087-63 ls horn, hi-low, no twist.| | ||
| + | |56087-65 ls horn, hi-low, twist grip.| | ||
| + | |56068-70 rs directional| | ||
| + | |56082-70 rs no holes| | ||
| + | |56085-67 rs starter, directional| | ||
| + | |56085-69a rs starter, directionals, hole for front brake lite wire| | ||
| + | |56088-58 rs no holes.| | ||
| + | |56088-59 rs kill or starter| | ||
| + | |56088-69a rs starter drilled for front brake lite wires.| | ||
| + | |56088-59 rs kill button.| | ||
| + | |||
| + | 73 was the half and half year. \\ | ||
| + | the only bars were bucks, and they still had the internal throttle (last yr for this). \\ | ||
| + | but \\ | ||
| + | the switches were now in the perches. and the wire ran along (rather than inside) the bar. \\ | ||
| + | so \\ | ||
| + | 73 was the only year with internal throttle and external switches / wiring. \\ | ||
| + | |||
| + | To identify these bars: | ||
| + | |56083-73 rs two 1/8" holes along the underside of bar \\ to accept spring clips that held the wires.| | ||
| + | |56084-73 ls two 1/8" holes along the underside of bar \\ to accept spring clips that held the wires.| | ||
| + | |||
| + | The one pc stainless bars with the external throttle debuted in 74. | ||
| + | |||
| + | |||
| + | |||
| + | |||
| + | |||
| + | |||
| + | \\ | ||
| + | [[:techtalk:menu|{{:techtalk:gototechnicalmenu.jpg|}}]] | ||
