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techtalk:ih:body04 [2017/05/04 05:36]
hippysmack [Clutch Cable] 		techtalk:ih:body04 [2018/09/05 20:41]
ixl2relax
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 ====== IH: Body Parts ====== ====== IH: Body Parts ======
  
 +====== HANDLEBARS, LEVERS & CABLES ======
  
-====== Clutch Cable ====== +\\
-A new control cable coil should be app. 47-3/4 in. for speedster (sport) bars and 51-1/16 in. for Buckhorns. ((1959-1969 HD Sportster FSM pg 4B-7))+
  
-====== HANDLEBARS ======+Here is a list of OEM handlebars:
  
 |Model|Year(s)|Handlebar Serial Number / Type| |Model|Year(s)|Handlebar Serial Number / Type|
Line 54: Line 54:
 |XLX-61|1983-1985|(56085-83) (black only) ((HD 1979-1985 Sportster Parts Catalog pg 97))| |XLX-61|1983-1985|(56085-83) (black only) ((HD 1979-1985 Sportster Parts Catalog pg 97))|
  
 +===== Additional Handlebar Information =====
 +Right side bars with no switch holes were used on all: \\ 
 +k, kk, kh, khk, kr, krm, khrm. \\
 +Also the were used on all xl and xlh prior to 67 provide the bike wasnt fitted with factory directionals. \\
 +And all 70-72 xlch without directionals. \\
 +All 1973. \\
 +So no switch right side bars are very common. \\
 +
 +Conversely, the bikes that did use right side switches are \\
 +59-69 xlch (button as kill) \\
 +67-72 xlh \\
 +70-72 xlch with directionals. \\
 +
 +
 +
 +'​52-'​73. \\
 +As far as factory fitments: \\
 +67> is pretty clear by using part cat listings \\
 +66< not so much. \\
 +For example long bars were fitted up to at least 1960 probl by dealer order, book says e57. \\
 +Speedsters on 66ch is real, but the book realy dont address the right side correctly. \\
 +
 +**In the following: ls= left side - rs= right side** \\
 +
 +**Long Bars** (high bucks)
 +|56083-52 rs|
 +|56084-52 ls|
 +|52 only. uses grip retention collars|
 +|56083-53 rs no switch holes|
 +|56083-58 rs direction switch holes|
 +|56083-53 ls horn and hi-low|
 +
 +**Speedsters**
 +|56085-53 ls horn and hi-low, twist grip|
 +|56085-65 ls horn and hi-low, no twist grip|
 +|56086-53 rs no holes|
 +|56086-58 rs directional|
 +|56065-66? (66ch) rs kill button. \\ part number is unsure. could also be 56086-53a.|
 +
 +
 +**Buckhorns**
 +|56069-70 rs directionals only|
 +|56078-67 rs starter and directional|
 +|56078-69a rs starter and directionals. \\ drilled for front brake lite wires.|
 +|56083-57 rs no holes|
 +|56083-65 rs kill button.|
 +|56083-69a rs kill & drilled for front brake lite wires.|
 +|56093-70 rs no holes (may be same as 56083-57)|
 +|56084-57 ls horn & hi-low, twist grip.|
 +|56084-65 ls horn & hi-low, no twist grip.|
 +
 +
 +**XL Bars**
 +|56081-68 ls horn, hi-low, twist grip|
 +|56087-68 ls horn, hi-low, no twist grip|
 +|56085-68 rs starter, directionals|
 +|56086-69 rs starter, directionals hole for front brake lite wires.|
 +|56089-69 rs kill button.|
 +
 +
 +**Laconias/​Sport**
 +|56087-58 ls (kill 58ch) horn and twist grip capable. \\ Used immolbizing spacer 56227-53.|
 +|56087-58a ls horn, no twist capable.|
 +|56087-63 ls horn, hi-low, no twist.|
 +|56087-65 ls horn, hi-low, twist grip.|
 +|56068-70 rs directional|
 +|56082-70 rs no holes|
 +|56085-67 rs starter, directional|
 +|56085-69a rs starter, directionals,​ hole for front brake lite wire|
 +|56088-58 rs no holes.|
 +|56088-59 rs kill or starter|
 +|56088-69a rs starter drilled for front brake lite wires.|
 +|56088-59 rs kill button.|
 +
 +73 was the half and half year. \\
 +the only bars were bucks, and they still had the internal throttle (last yr for this). \\
 +but \\
 +the switches were now in the perches. and the wire ran along (rather than inside) the bar. \\
 +so \\
 +73 was the only year with internal throttle and external switches / wiring. \\
 +
 +To identify these bars:
 +|56083-73 rs two 1/8" holes along the underside of bar \\ to accept spring clips that held the wires.|
 +|56084-73 ls two 1/8" holes along the underside of bar \\ to accept spring clips that held the wires.|
 +
 +The one pc stainless bars with the external throttle debuted in 74.
 +
 +
 +====== Clutch Levers ======
  
  
 \\ \\
 +
 +====== Clutch Cables ======
 +
 +  * 1957-1970
 +  * A new control cable coil should be app. 47-3/4 in. for speedster (sport) bars and 51-1/16 in. for Buckhorns. ((1959-1969 HD Sportster FSM pg 4B-7))
 +  * See also [[techtalk:​ih:​transfinal02#​adjusting_clutch_release_mechanism|Adjusting Clutch Release Mechanism]]
 +
 +\\
 +
 +====== Brake Levers ======
 +
 +
 +\\
 +
 +====== Brake Cables ======
 +
 +
 +\\
 +
 +====== Grips ======
 +
 +
 +\\
 +
 +====== Throttle Cables ======
 +
 +
 +\\
 +
 [[:​techtalk:​menu|{{:​techtalk:​gototechnicalmenu.jpg|}}]] [[:​techtalk:​menu|{{:​techtalk:​gototechnicalmenu.jpg|}}]]

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