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techtalk:ih:body04 [2017/07/19 01:41]
hippysmack [HANDLEBARS]
techtalk:ih:body04 [2018/09/05 20:41]
ixl2relax
Line 2: Line 2:
 ====== IH: Body Parts ====== ====== IH: Body Parts ======
  
 +====== HANDLEBARS, LEVERS & CABLES ======
  
-====== Clutch Cable ====== +\\ 
-  * 1957-1970 + 
-  * A new control cable coil should be app. 47-3/4 in. for speedster (sport) bars and 51-1/16 in. for Buckhorns. ((1959-1969 HD Sportster FSM pg 4B-7)) +Here is a list of OEM handlebars:
-  * See also [[techtalk:ih:​transfinal02#​adjusting_clutch_release_mechanism|Adjusting Clutch Release Mechanism]] +
-====== HANDLEBARS ======+
  
 |Model|Year(s)|Handlebar Serial Number / Type| |Model|Year(s)|Handlebar Serial Number / Type|
Line 56: Line 55:
  
 ===== Additional Handlebar Information ===== ===== Additional Handlebar Information =====
-<​blockquote>​right ​side bars with no switch holes were used on all:  +Right side bars with no switch holes were used on all: \\  
-k, kk, kh, khk, kr, krm, khrm. +k, kk, kh, khk, kr, krm, khrm. \\ 
-also the were used on all xl and xlh prior to 67 provide the bike wasnt fitted with factory directionals. +Also the were used on all xl and xlh prior to 67 provide the bike wasnt fitted with factory directionals. ​\\ 
-and  +And all 70-72 xlch without directionals. ​\\ 
-all 70-72 xlch without directionals. +All 1973. \\ 
-all 1973. +So no switch right side bars are very common. ​\\
-so no switch right side bars are very common.+
  
-conversely +Conversely, ​the bikes that did use right side switches are \\ 
-the bikes that did use right side switches are +59-69 xlch (button as kill) \\ 
-59-69 xlch (button as kill) +67-72 xlh \\ 
-67-72 xlh +70-72 xlch with directionals. ​\\
-70-72 xlch with directionals. +
-------------------------------------------------------------- +
-for the stickies, a post i originally submitted to a different venue:+
  
  
-i do believe this covers every production bar 52-73. 
  
-as far as factory fitments: +'​52-'​73. \\ 
-67> is pretty clear by using part cat listings +As far as factory fitments: ​\\ 
-66< not so much. +67> is pretty clear by using part cat listings ​\\ 
-for example long bars were fitted up to at least 1960 probl by dealer order, book says e57. +66< not so much. \\ 
-speedsters ​on 66ch is real, but the book realy dont address the right side correctly.+For example long bars were fitted up to at least 1960 probl by dealer order, book says e57. \\ 
 +Speedsters ​on 66ch is real, but the book realy dont address the right side correctly. ​\\
  
-in the following +**In the followingls= left side rs= right side** \\
-ls= left side +
-rs= right side+
  
-long bars (high bucks) +**Long Bars** ​(high bucks) 
-56083-52 rs +|56083-52 rs| 
-56084-52 ls +|56084-52 ls| 
-52 only. uses grip retention collars+|52 only. uses grip retention collars
 +|56083-53 rs no switch holes| 
 +|56083-58 rs direction switch holes| 
 +|56083-53 ls horn and hi-low|
  
-56083-53 rs no switch holes +**Speedsters** 
-56083-58 rs direction switch holes +|56085-53 ls horn and hi-low, twist grip| 
-56083-53 ls horn and hi-low +|56085-65 ls horn and hi-low, no twist grip| 
---------------------------------------------------- +|56086-53 rs no holes| 
-speedsters +|56086-58 rs directional| 
-56085-53 ls horn and hi-low, twist grip +|56065-66? (66ch) rs kill button. ​\\ part number is unsure. could also be 56086-53a.|
-56085-65 ls horn and hi-low, no twist grip +
-56086-53 rs no holes +
-56086-58 rs directionals +
-56065-66? (66ch) rs kill button. part number is unsure. could also be 56086-53a.+
  
---------------------------------------------------- 
-buckhorns 
-56069-70 rs directionals only 
-56078-67 rs starter and directionals 
-56078-69a rs starter and directionals. drilled for front brake lite wires. 
-56083-57 rs no holes 
-56083-65 rs kill button. 
-56083-69a rs kill & drilled for front brake lite wires. 
-56093-70 rs no holes (may be same as 56083-57) 
  
-56084-57 ls horn & hi-low, twist grip. +**Buckhorns** 
-56084-65 ls horn & hi-low, no twist grip.+|56069-70 rs directionals only| 
 +|56078-67 rs starter and directional| 
 +|56078-69a rs starter and directionals. \\ drilled for front brake lite wires.| 
 +|56083-57 rs no holes| 
 +|56083-65 rs kill button.| 
 +|56083-69a rs kill & drilled for front brake lite wires.| 
 +|56093-70 rs no holes (may be same as 56083-57)| 
 +|56084-57 ls horn & hi-low, twist grip.| 
 +|56084-65 ls horn & hi-low, no twist grip.|
  
----------------------------------------------------- 
-xl bars 
-56081-68 ls horn, hi-low, twist grip 
-56087-68 ls horn, hi-low, no twist grip 
-56085-68 rs starter, directionals 
-56086-69 rs starter, directionals hole for front brake lite wires. 
-56089-69 rs kill button. 
  
----------------------------------------------------- +**XL Bars** 
-laconias/​sport +|56081-68 ls horn, hi-low, twist grip| 
-56087-58 ls (kill 58ch) horn and twist grip capable. used immolbizing spacer 56227-53. +|56087-68 ls horn, hi-low, no twist grip| 
-56087-58a ls hornno twist capable. +|56085-68 rs starterdirectionals| 
-56087-63 ls horn, hi-low, no twist. +|56086-69 rs starterdirectionals hole for front brake lite wires.| 
-56087-65 ls hornhi-lowtwist grip.+|56089-69 rs kill button.|
  
-56068-70 rs directionals 
-56082-70 rs no holes 
-56085-67 rs starter, directionals 
-56085-69a rs starter, directionals,​ hole for front brake lite wire 
-56088-58 rs no holes. 
-56088-59 rs kill or starter 
-56088-69a rs starter drilled for front brake lite wires. 
-56088-59 rs kill button. 
  
-73 was the half and half year+**Laconias/​Sport** 
-the only bars were bucksand they still had the internal throttle (last yr for this)+|56087-58 ls (kill 58ch) horn and twist grip capable. \\ Used immolbizing spacer 56227-53.| 
-but +|56087-58a ls hornno twist capable.| 
-the switches were now in the perchesand the wire ran along (rather than inside) the bar+|56087-63 ls horn, hi-low, no twist.| 
-so +|56087-65 ls horn, hi-low, twist grip.
-73 was the only year with internal throttle and external switches / wiring.+|56068-70 rs directional| 
 +|56082-70 rs no holes| 
 +|56085-67 rs starter, directional| 
 +|56085-69a rs starter, directionals,​ hole for front brake lite wire
 +|56088-58 rs no holes.| 
 +|56088-59 rs kill or starter| 
 +|56088-69a rs starter drilled for front brake lite wires.| 
 +|56088-59 rs kill button.|
  
-to identify these bars: +73 was the half and half year. \\ 
-56083-73 rs two 1/8" holes along the underside of bar to accept spring clips that held the wires+the only bars were bucks, and they still had the internal throttle (last yr for this). \\ 
-56084-73 ls two 1/8" holes along the underside of bar to accept spring clips that held the wires.+but \\ 
 +the switches were now in the perches. and the wire ran along (rather than inside) ​the bar. \\ 
 +so \\ 
 +73 was the only year with internal throttle and external switches / wiring\\
  
-the one pc stainless bars with the external throttle debuted in 74.</​blockquote>​+To identify these bars: 
 +|56083-73 rs two 1/8" holes along the underside of bar \\ to accept spring clips that held the wires.| 
 +|56084-73 ls two 1/8" holes along the underside of bar \\ to accept spring clips that held the wires.| 
 + 
 +The one pc stainless bars with the external throttle debuted in 74. 
 + 
 + 
 +====== Clutch Levers ======
  
  
 \\ \\
 +
 +====== Clutch Cables ======
 +
 +  * 1957-1970
 +  * A new control cable coil should be app. 47-3/4 in. for speedster (sport) bars and 51-1/16 in. for Buckhorns. ((1959-1969 HD Sportster FSM pg 4B-7))
 +  * See also [[techtalk:​ih:​transfinal02#​adjusting_clutch_release_mechanism|Adjusting Clutch Release Mechanism]]
 +
 +\\
 +
 +====== Brake Levers ======
 +
 +
 +\\
 +
 +====== Brake Cables ======
 +
 +
 +\\
 +
 +====== Grips ======
 +
 +
 +\\
 +
 +====== Throttle Cables ======
 +
 +
 +\\
 +
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