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techtalk:ih:engctl02 [2021/11/02 14:46]
ixl2relax [Solenoid]
techtalk:ih:engctl02 [2023/12/31 18:18] (current)
hippysmack
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 Reference these threads:\\ Reference these threads:\\
-http://​xlforum.net/​forums/showthread.php?t=1521782 - Dr. Dick Post#4 quoted above\\ +https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​140324-prestolite-hitachi-help?t=1521782 - Dr. Dick Post#4 quoted above\\ 
-http://​xlforum.net/​forums/showthread.php?​t=1715008\\ +https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​159854-starter-motors?​t=1715008\\ 
-http://​xlforum.net/​forums/showthread.php?​t=1752598\\+https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​163098-starter-pipe-clearance?​t=1752598\\
  
  
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 For additonal information,​ see the [[techtalk:​evo:​engctl02|Evo Section - Starter/​Solenoid]] For additonal information,​ see the [[techtalk:​evo:​engctl02|Evo Section - Starter/​Solenoid]]
  
-|  Prestolite Starter. ((photos by sifty of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1592463&​page=27)) ​ ||+|  Prestolite Starter. ((photos by sifty of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​146604-first-harley-1975-xl1000-caf%C3%A9-project/​page27?​t=1592463&​page=27)) ​ ||
 |{{:​techtalk:​ih:​engctl:​prestolite_starter_1_by_sifty.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engctl:​prestolite_starter_11_by_sifty.jpg?​direct&​300|}}| |{{:​techtalk:​ih:​engctl:​prestolite_starter_1_by_sifty.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engctl:​prestolite_starter_11_by_sifty.jpg?​direct&​300|}}|
  
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 {{ :​techtalk:​ih:​engctl:​72-xlh-startersolenoid-operation.jpg?​320|}} {{ :​techtalk:​ih:​engctl:​72-xlh-startersolenoid-operation.jpg?​320|}}
-A typical well-made solenoid as two windings connected to the small terminal. ((Oldwrench of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=522413&​page=2)) \\+A typical well-made solenoid as two windings connected to the small terminal. ((Oldwrench of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-electrical/​sportster-motorcycle-electrical-and-ignition/​74579-what-would-cause-the-solenoid-to-be-very-very-hot/​page2?​t=522413&​page=2)) \\
 One coil (HOLD-IN) goes to solenoid case ground and the other (PULL-IN) goes to a big terminal (starter lead).\\ One coil (HOLD-IN) goes to solenoid case ground and the other (PULL-IN) goes to a big terminal (starter lead).\\
 When you hit the starter button, battery voltage goes thru the starter relay into the solenoid small terminal,\\ When you hit the starter button, battery voltage goes thru the starter relay into the solenoid small terminal,\\
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 **67 and Up XLH Starter solenoid (71469-65)**\\ **67 and Up XLH Starter solenoid (71469-65)**\\
-Below, the 1/4" solenoid mounting threads were stripped (nut on the top bolt) so they were tapped out for 8mm cap screws. ((photo by sifty of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1592463&​page=27)) \\+Below, the 1/4" solenoid mounting threads were stripped (nut on the top bolt) so they were tapped out for 8mm cap screws. ((photo by sifty of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​146604-first-harley-1975-xl1000-caf%C3%A9-project/​page27?​t=1592463&​page=27)) \\
 8mm x 1.25 threads have almost exactly the same thread pitch as the original 1/4" thread. \\ 8mm x 1.25 threads have almost exactly the same thread pitch as the original 1/4" thread. \\
 Then the mounting bracket and and spacer were drilled 8mm and the solenoid was installed using allen head cap screws and spring washers. Then the mounting bracket and and spacer were drilled 8mm and the solenoid was installed using allen head cap screws and spring washers.
  
-|  Starter solenoid (71469-65) ((photo by sifty of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1592463&​page=27)) ​ |||+|  Starter solenoid (71469-65) ((photo by sifty of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​146604-first-harley-1975-xl1000-caf%C3%A9-project/​page27?​t=1592463&​page=27)) ​ |||
 |{{:​techtalk:​ih:​engctl:​solenoid_switch_1_by_sifty.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engctl:​solenoid_switch_2_by_sifty.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engctl:​solenoid_switch_3_by_sifty.jpg?​direct&​300|}}| |{{:​techtalk:​ih:​engctl:​solenoid_switch_1_by_sifty.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engctl:​solenoid_switch_2_by_sifty.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engctl:​solenoid_switch_3_by_sifty.jpg?​direct&​300|}}|
  
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 ===== Check Solenoid Cover for Conductivity ===== ===== Check Solenoid Cover for Conductivity =====