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techtalk:ih:engctl03 [2017/10/30 04:31]
hippysmack [Kick Starter]
techtalk:ih:engctl03 [2020/04/30 20:23]
hippysmack [Sub-Documents]
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 ====== Kick Starter ====== ====== Kick Starter ======
 +
 +===== Sub-Documents =====
 +* . . . [[techtalk:​ih:​engctl03a|1968 Kicker Cover Roll Pin Repair]] \\
 +* . . . [[techtalk:​ih:​engctl03b|1970-1978 Kicker Cover Damage Repair]]
  
   * Starting July 1, 1973, there was a new design with a kick starter ratchet gear, bushing and spacer. The new '​pressed in' bushing has a Teflon coated lead bearing surface on a steel ball shell. The gear has a groove for the starter gear spring and the spacer length (and diameter) were increased to fit the new gear. ((HD Service Bulletin #618C as updated December 17, 1974))   * Starting July 1, 1973, there was a new design with a kick starter ratchet gear, bushing and spacer. The new '​pressed in' bushing has a Teflon coated lead bearing surface on a steel ball shell. The gear has a groove for the starter gear spring and the spacer length (and diameter) were increased to fit the new gear. ((HD Service Bulletin #618C as updated December 17, 1974))
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 |1971 and later|XLCH|37755-73 ((1954-1976 HD Sportster Parts Catalog pg 41))|1.153"​|1.3715"​| |1971 and later|XLCH|37755-73 ((1954-1976 HD Sportster Parts Catalog pg 41))|1.153"​|1.3715"​|
  
 +
 +You can put a kick starter on a E1980 Sportster if it has a late production 79 motor. ((Hapster ​ of the XLFORUM)) \\
 +A kick start kit was available for parts order in the -80 parts catalog for 79-80 model XLs. ((1979-1980 HD Parts Catalog (99451-80) pg 29)) \\ The same kit was available in the -81 parts book but it was only sold for 1979 models. ((1979-1981 HD Parts Catalog (99451-81) pg 29)) \\
 +It's not clear if the same E79 parts were used in the kit or how far back it would retro but the 79-up parts books do not cover previous models. \\
 +
 +Some early production 1980 models had the same plug hole and bushing for the kicker shaft as the 79 models had. ((Hapster ​ of the XLFORUM)) \\
 +Some 1980 models came with a 1979 engine with 1980 numbers that match the H9 frame - (1979). \\
 +So it all depends on if you have a left over production 1979 engine installed. \\
 +
 +^Kick Start Kit||
 +|1979-E1980|33058-79^
  
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