Differences

This shows you the differences between two versions of the page.

Link to this comparison view

Both sides previous revision Previous revision
Next revision
Previous revision
Next revision Both sides next revision
techtalk:ih:engmech01 [2020/09/17 22:43]
hippysmack [Gearcase / Cam Cover]
techtalk:ih:engmech01 [2021/10/24 04:31]
hippysmack [Gearcase / Cam Cover]
Line 5: Line 5:
 ===== Sub-Documents ===== ===== Sub-Documents =====
   * [[techtalk:​ih:​engmech01a|Sprocket Cover Dowel Hole (Case) Repair]]   * [[techtalk:​ih:​engmech01a|Sprocket Cover Dowel Hole (Case) Repair]]
 +  * [[techtalk:​ih:​engmech01b|Engine Case Numbers]]
   * [[techtalk:​ref:​oil01#​sportster_drain_plugs_explained|Sportster Drain Plugs Explained]]   * [[techtalk:​ref:​oil01#​sportster_drain_plugs_explained|Sportster Drain Plugs Explained]]
   * [[techtalk:​ref:​engmech01e|Tapping or Installing a Helicoil on a Drain Plug with the Engine in the Frame]]   * [[techtalk:​ref:​engmech01e|Tapping or Installing a Helicoil on a Drain Plug with the Engine in the Frame]]
  
-===== Gearcase / Cam Cover =====+====== Cases ====== 
 + 
 + 
 +====== Gearcase / Cam Cover =====
 + 
 +|Year Model|Cam / Gearcase Cover \\ Part Number|Gasket| 
 +|1952-1956 K Models|25200-52|25224-52 \\ 25244-52A \\ (1977 part #)| 
 +|1954-1956 KH|25200-52A (1963 part #)|:::| 
 +|1957-1962 XL/​XLH/​XLCH|25200-57 \\ 25200-63A (1968 part #)|:::| 
 +|1963-1966 XLH/XLCH \\ 1967-1969 XLCH|25200-63 \\ 25200-63A (1968 part #)|:::| 
 +|1967-1970 XLH|25201-67 \\ 25201-67A (1969 part #)|:::| 
 +|1970 XLCH|25200-70|:::​| 
 +|1971-1972 XLH|25201-71|:::​| 
 +|1971-1972 XLCH|25200-71|:::​| 
 +|1973-1974 XLH|25201-73 \\ black|:::​| 
 +|1973-1974 XLCH|25200-73 \\ black|:::​| 
 +|1975-1976 XLH|25211-75|:::​| 
 +|1975-1976 XLCH|25205-75|:::​| 
 +|1977-1978 XL|25201-75|:::​| 
 +|1977-1978 XLCH|25200-75 \\ 25201-75 (1978 parts sup)|25244-52A| 
 +|1979- XL|25201-79|:::​| 
 +|1979- XLCH|25200-79|:::​| 
 +|1980 XL|25208-80 \\ black|:::​| 
 +|1980 XLS|25209-80 \\ polished|:::​| 
 +|E1981 XL|25227-81 \\ polished|:::​| 
 +|E1981 XLS|25229-81 \\ black|:::​| 
 +|L1981-1982 XLS|25209-81 \\ black|25263-81 \\ '82 part# change| 
 +|L1981-E1984 XL \\ 1983-E1984 XLS/​XLX|25208-81 \\ polished|:::​| 
 +|L1984 XLX|25207-84 \\ alum. finish|:::​| 
 +|L1984 XL/​XLS|25208-84 \\ polished|:::​| 
 +|1985 XLX|25207-84A \\ black|:::​| 
 +|1985 XL/​XLS|25208-84A \\ polished|:::​| 
 + 
 +1957-1967 XLs had the solid bar cam cover. ((Monte03 of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=1284165#​post1284165)) \\ 
 +1968-1970 had the finned looking cam cover. \\ 
 +You can interchange the covers if you are not concerned about the look of a stocker for your year bike (better resale trying to stay stock). 
 +Also be aware that some covers had the round cut out for the electric starter XLH that came out in 1967. \\ 
 +You can slap a cover on and wing it, BUT the proper way is to have the cover line reamed when the motor is apart. \\ 
 +(so the cam cover and the right case half are a match in tolerances. \\
  
 52-78 cover had only one breather port at 6:00. ((Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1845601&​page=2)) \\ 52-78 cover had only one breather port at 6:00. ((Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1845601&​page=2)) \\
Line 15: Line 54:
 77-85 uses .562" pinion bushing bore. \\ 77-85 uses .562" pinion bushing bore. \\
  
-|  1952-1956 Cam Cover ((photo by Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1845601&​page=2)) ​ |  1957-1962 Cam Cover ((photo by ironheadjunkie of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1421916&​page=2)) ​ |  1963-1967 Cam Cover ((photo by Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1845601&​page=2)) ​ | +|  1952-1956 Cam Cover - casting: 25202-52 ​((photo by Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1845601&​page=2)) ​ |  1957-1962 Cam Cover - casting: 25202-52A ​((photo by ironheadjunkie of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1421916&​page=2)) ​ |  1963-1967 Cam Cover - casting: 25202-52A((photo by Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1845601&​page=2)) ​ | 
 |{{:​techtalk:​ih:​engmech:​cam_cover_52-56_by_dr_dick.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engmech:​cam_cover_1_25202-52a_by_ironheadjunkie.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engmech:​cam_cover_63-67_by_dr_dick.jpg?​direct&​300|}}| |{{:​techtalk:​ih:​engmech:​cam_cover_52-56_by_dr_dick.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engmech:​cam_cover_1_25202-52a_by_ironheadjunkie.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engmech:​cam_cover_63-67_by_dr_dick.jpg?​direct&​300|}}|
  
  
-|  1968-1970 Cam Cover ((photo by Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1845601&​page=2)) ​ |  1971-1976 Cam Cover ((photo by Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1845601&​page=2)) ​ |  1977-1978 Cam Cover ((photo by Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1845601&page=2))  |+|  1968-1970 Cam Cover - casting: 02-68 ((photo by Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1845601&​page=2)) ​ |  1971-1976 Cam Cover - casting: 25202-71 ​((photo by Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1845601&​page=2)) ​ |  1977-1978 Cam Cover - casting 76-25202F ​((photo by DirtyCory ​of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1297584&page=9))  |
 |{{:​techtalk:​ih:​engmech:​cam_cover_68-70_by_dr_dick.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engmech:​cam_cover_71-76_by_dr_dick.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engmech:​cam_cover_77-78_by_dr_dick.jpg?​direct&​300|}}| |{{:​techtalk:​ih:​engmech:​cam_cover_68-70_by_dr_dick.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engmech:​cam_cover_71-76_by_dr_dick.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engmech:​cam_cover_77-78_by_dr_dick.jpg?​direct&​300|}}|
  
-|  1979-1980 Cam Cover ((photo by Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1845601&​page=2)) ​ |  L1984-1985 Cam Cover ((photo by Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1845601&​page=2)) ​ | +|  1979-1980 Cam Cover - casting: 79-25202 ​((photo by Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1845601&​page=2))  |  1981 Cam Cover - casting: 81-25223 ((photo by Scott of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=2073823))  |  L1984-1985 Cam Cover - casting: 25222-84A ​((photo by Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1845601&​page=2)) \\ (no date code below casting)  | 
-|{{:​techtalk:​ih:​engmech:​cam_cover_79-80_by_dr_dick.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engmech:​cam_cover_l84-85_by_dr_dick.jpg?​direct&​300|}}|+|{{:​techtalk:​ih:​engmech:​cam_cover_79-80_by_dr_dick.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engmech:​1981_cam_cover_by_scott.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engmech:​cam_cover_l84-85_by_dr_dick.jpg?​direct&​300|}}|
  
 ===== Cam Cover Bushings ===== ===== Cam Cover Bushings =====