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techtalk:ih:engmech07l [2020/09/19 00:23]
hippysmack created
techtalk:ih:engmech07l [2023/12/27 02:01] (current)
hippysmack [Dr Dick on the slinger and oil loss]
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 ====== IH: Engine Mechanicals - Sub-07L ====== ====== IH: Engine Mechanicals - Sub-07L ======
 ====== Dr Dick on the slinger and oil loss ====== ====== Dr Dick on the slinger and oil loss ======
 +Article by Dr Dick of the XLFORUM ((https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​154643-generator-oil-slinger/​page2?​t=1660412&​page=2)) \\
 +
 +1952-1962 used the old 'daisy wheel' gear that physically sealed to a spring loaded top hat in the cover. \\
 +These had great oil control but are pretty restrictive to air flow. Bad air flow can rob hi RPM horsepower. \\
 +Race bikes used big breather passages, fittings, hoses and pass lots more oil. \\
 +
 +Bikes 1952-1976 work different than 1977>. \\
 +1977> don't have as much oil flying around in cam chest and the 1977-1978 one way foo foo keeps air flow volume to atmosphere low. \\
 +These bikes tend to drip from the tube after a ride. Oil gets trapped in the nook and crannys of the foo foo, then leaks out. \\
 +
 +1976< is a totally different dynamic. \\
 +The crankcase volume under pistons is much smaller than 1977> and air flow to the cam chest is much more restricted. \\
 +The 1977> cam chest can act as a air reservoir for crankcase volume and the foo keeps the amount air in the cases low. \\
 +Less air equals less pumping losses. Used oil gets picked up in the crankcase itself (not in the camchest). \\ So the slinger has an easier task in 1977>.
 +
 +Not so for 1976<. \\
 +Oil collecting in the crankcase needs to be blown into the camchest to be picked up by the return pump. \\
 +High air flow from the crankcase thru the timed breather to the camchest evacuates the crankcase oil good. \\
 +That same high flow '​opens'​ the crankcase volume to the camchest. \\ Opening the camchest vent size to atmosphere adds another level of free breathing. All this is good for power. \\
 +As you allow free air flow thru the motor, you also allow free oil flow too. So far, so good, right? \\
 +
 +The down side: As air flows in and out of the camchest vent (puke tube), so does the well suspended oil. \\
 +Race bikes can pass a lot of oil to atmosphere way more than acceptable for a street ride. \\
 +So to separate oil from air, a slinger is used. It functions by forcing air thru a small passage that has a spinning disc. \\
 +The disc sets up centripetal force in air passing thru passage. \\
 +The smaller the passage, the better the oil control and the smaller amount of air that can freely pass. Bad for power-good for oil control. \\
 +Reducing the slinger clearance (to a degree) is like putting mufflers on a race bike. \\
 +The MoCo is more interested in happy customers than the efficiency of a single sub-system. \\
 +
 +Everyone seems concerned about oil loss. Not a word about the other side of the coin - the cost in performance of good oil control. \\
 +The factory knew their customers wants and it will cater to that market. Good business sense. \\
 +In the boardroom, the question was: \\
 +How do we free up more power while keeping oil loss at a level that the customers are accustomed to? \\
 +From past experience, they knew that oil evacuation was more important than air evacuation. \\
 +And they learned that keeping air speed in the camchest low allowed oil in the cam chest to 'rain down' to the return pump. \\
 +(instead of staying in suspension and relying on a restrictive slinger to keep flow thru puke tube and to the underside of bike acceptable. \\
 +
 +So if they could concentrate the crankcase oil in a trap, then blow that oil into the camchest with a small amount of air; \\ 
 +They get the most power with the least chance of oil loss. \\
 +A look at the shape of the transfer passage between the crankcase and the breather valve shows the result of that line of thinking. \\
 +So in mid 1962, they reduced oil pump capacity but increased the return to feed ratio. Less oil in means less oil to move and less drag. \\
 +More return over pump helped more yet. \\
 +The small pump dried the camchest well enough that the slinger could be opened up = more air flow. \\
 +Good-bye power robbing daisy wheel - hello fender washer. \\
 +
 +The 1962-1971 oil pump has a smaller feed side than the 1961<. Compared to the 1961<, the return is bigger in the -62 pump. Less feed, more return. ((https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​154643-generator-oil-slinger/​page3?​t=1660412&​page=3)) \\
 +The 1972 pump feeds and returns more than any of the previous.
 +
 +
  
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