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techtalk:ih:engmech09 [2020/02/03 01:25]
hippysmack [Engine Mounts]
techtalk:ih:engmech09 [2021/04/20 05:57]
hippysmack [1977-1985 top mounts]
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 |16203-82|82-83 All|  ✘  |2 hole. Replaced by 16203-82A. Appearance- cast| |16203-82|82-83 All|  ✘  |2 hole. Replaced by 16203-82A. Appearance- cast|
 |16203-82A|84-90 All|  ✘  |2 hole. Replacement for 16203-82. Appearance- billet| |16203-82A|84-90 All|  ✘  |2 hole. Replacement for 16203-82. Appearance- billet|
 +
 +===== 1952-1981 =====
  
 The old rear mounts and the crankcase have 4 holes. ((piniongear of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1297584&​page=19)) \\ The old rear mounts and the crankcase have 4 holes. ((piniongear of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1297584&​page=19)) \\
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   - The third is belived to be an XR or R model (aluminium). \\ It does not use and is not machined for the steel inserts for the lower bolts. \\ It came with a 60 XLR basket.   - The third is belived to be an XR or R model (aluminium). \\ It does not use and is not machined for the steel inserts for the lower bolts. \\ It came with a 60 XLR basket.
   - L1962-up uses the steel inserts for the lower bolts.   - L1962-up uses the steel inserts for the lower bolts.
-  - 1982-1985 mount offsets the engine 13/32" to the left of the position for pre 1982 engines and don't have the hole in them for the kicker shaft to go through. ((billeuze of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=5791608&​highlight=motor+mount#​post5791608)) \\+
  
 The first 3 use the 2-1/​16"​ long lower bolts(when not using the passenger peg mount). \\ The first 3 use the 2-1/​16"​ long lower bolts(when not using the passenger peg mount). \\
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 {{techtalk:​ih:​engmech:​16201-58_motor_mount_pic_3_by_dr_dick.jpg?​direct&​300|}} ((photo by Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1062720&​page=21)) {{techtalk:​ih:​engmech:​16201-58_motor_mount_pic_4_by_dr_dick.jpg?​direct&​300|}} ((photo by Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1062720&​page=21)) \\ {{techtalk:​ih:​engmech:​16201-58_motor_mount_pic_3_by_dr_dick.jpg?​direct&​300|}} ((photo by Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1062720&​page=21)) {{techtalk:​ih:​engmech:​16201-58_motor_mount_pic_4_by_dr_dick.jpg?​direct&​300|}} ((photo by Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1062720&​page=21)) \\
  
 +===== 1982-1990 =====
 +
 +1982-1990 mounts offset the engine 13/32" to the left of the position for pre 1982 engines and don't have the hole in them for the kicker shaft to go through. ((billeuze of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=5791608&​highlight=motor+mount#​post5791608)) \\
 +
 +1984-1990 Rear Mount: \\
 +This mount is made from billet aluminum and was also sold as a replacement for the 82-83 rear motor mount. \\
 +
 +{{:​techtalk:​ih:​engmech:​16203-82a_pic1_by_boneyard_cycles.jpg?​direct&​300|}} ((photo courtesy of Boneyard Cycles in Melbourne, FL)) {{:​techtalk:​ih:​engmech:​16203-82a_pic2_by_boneyard_cycles.jpg?​direct&​300|}} ((photo courtesy of Boneyard Cycles in Melbourne, FL)) {{:​techtalk:​ih:​engmech:​16203-82a_pic3_by_boneyard_cycles.jpg?​direct&​300|}} ((photo courtesy of Boneyard Cycles in Melbourne, FL)) \\
 +
 +{{:​techtalk:​ih:​engmech:​16203-82a_pic4_by_boneyard_cycles.jpg?​direct&​300|}} ((photo courtesy of Boneyard Cycles in Melbourne, FL)) {{:​techtalk:​ih:​engmech:​16203-82a_pic5_by_boneyard_cycles.jpg?​direct&​300|}} ((photo courtesy of Boneyard Cycles in Melbourne, FL)) {{:​techtalk:​ih:​engmech:​16203-82a_pic6_by_boneyard_cycles.jpg?​direct&​300|}} ((photo courtesy of Boneyard Cycles in Melbourne, FL)) \\
 ===== Broken / cracked rear mount ===== ===== Broken / cracked rear mount =====
  
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   * **1977 to 1981**: ​ ((IronMick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1644495)) ((1979-1985 HD Sportster Parts Catalog 99451-85 pg 7))   * **1977 to 1981**: ​ ((IronMick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1644495)) ((1979-1985 HD Sportster Parts Catalog 99451-85 pg 7))
     * The top front bracket (16265-76) is an "​L"​ shaped piece with 3 mounting holes. \\ It attaches to the front two rocker cover studs (3412) and to the frame neck by a bolt (3991) that screws in upwards. \\ If the front of the frame is stock, you should see the threaded hole by looking up with a flashlight. \\ It should be a 5/​16"​-18 x 7/8" hex head. \\  The upper front mount can be tedious to install. Easiest to install while installing the rocker cover while things are loose. ((Ironmick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1567505&​page=3))     * The top front bracket (16265-76) is an "​L"​ shaped piece with 3 mounting holes. \\ It attaches to the front two rocker cover studs (3412) and to the frame neck by a bolt (3991) that screws in upwards. \\ If the front of the frame is stock, you should see the threaded hole by looking up with a flashlight. \\ It should be a 5/​16"​-18 x 7/8" hex head. \\  The upper front mount can be tedious to install. Easiest to install while installing the rocker cover while things are loose. ((Ironmick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1567505&​page=3))
-    * The center head straddle mount (16250-57) between the heads is black except for 79-E83 XLS which is chrome (16276-79). \\ It is not an actual motor mount but does keep structural integrity between the heads. ​+    * The center head straddle mount (16250-57) between the heads is black except for 79-E83 XLS which is chrome (16276-79). \\ It is not an actual motor mount but does keep structural integrity between the heads but doesn'​t attach to the frame
     * The top rear bracket (16266-76) has a hole and two open slots. \\ It attaches to the two left side rocker cover studs (3412) and to a bolt that runs thru a tube that is welded to the frame. \\ Order of install from bottom to top: rocker-washer-stud-bracket-washer-nut. ((sgr60 of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1567505&​page=3)) \\ However, you do have to check as they sometimes need an extra washer to ensure that the weight/​force of the engine is on the bracket.     * The top rear bracket (16266-76) has a hole and two open slots. \\ It attaches to the two left side rocker cover studs (3412) and to a bolt that runs thru a tube that is welded to the frame. \\ Order of install from bottom to top: rocker-washer-stud-bracket-washer-nut. ((sgr60 of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1567505&​page=3)) \\ However, you do have to check as they sometimes need an extra washer to ensure that the weight/​force of the engine is on the bracket.
   * **1982-E1983 XL / XLX, E83 XLS**:   * **1982-E1983 XL / XLX, E83 XLS**: