Table of Contents

IH: Engine Mechanicals - Sub-09U

1982-1985 Top Mount Pics and Assembly

The order of installation written in the sections below can be adjust based on personal preference or ease of installation.
Use your own judgement but make sure all the top mounts are loose at once to allow the motor to be in it's relaxed position before tightening the top mounts.

Don't forget to shim as needed. The shimming is very important (for both the upper front and upper rear mounts). 1)
Shim these wherever so that when you tighten the fasteners there is no stress on any of the adjacent parts. Otherwise the mounts will break from vibration.
Click Here to read more on shims in the Sportsterpedia.

The rear and lower front mounts should be done and tight before installing the top mounts.
The top mounts need to be vertically flat with their mating points to make a good solid connection that won't vibrate loose or end up breaking a mount.
If need be, you can loosen off the front and rear engine mounts and jiggling the whole engine around until the cylinders are centered to and flat to the backbone. 2)
It would not take much movement at the bottom mounts to rotate the motor that tiny bit and get the top mounts out of line.

If all else fails;
You could consider adding some shims on the rear mounts or the hogging out the holes a little on the front mounts to get the motor in the right position.

1982-1985 Head Strap

Upper Front Mount

Center Mount

There are 3 different versions of the center mount but they all install to the rocker box and frame the same way.

Pics of Top Mount Locations for 1982-1985 Models (as mounted)

The pics below are specifically for showing the location / orientation of the mounts. Washer count and placement may vary on used motors.
See the information above for washer specific information.

1977-1985 head strap and fasteners.
(1979-E1981 XLS was chrome). 4)

1982 XLH Top Mount Location Pics

5) 6) 7)

1983 XLH Top Mount Location Pics

8) 9) 10)

1983 XLX Top Mount Location Pics

11) 12) 13)


4)
photo courtesy of Ebay seller, Evil Genius M/C Parts. Link to Ebay Store
11)
photo by 83XLX of the XLFORUM