Differences
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techtalk:ih:general01 [2017/03/22 04:35] hippysmack created |
techtalk:ih:general01 [2017/04/29 05:57] hippysmack |
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|DC-7|#53 (.0595)|#69 (.0293)|- (.070)|3/4to 1-1/4|1 to 1-1/4|9A| | |DC-7|#53 (.0595)|#69 (.0293)|- (.070)|3/4to 1-1/4|1 to 1-1/4|9A| | ||
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- | ====== 1957 - 1969 Sportster Transmission Specifications ====== | ||
- | =======1957 - 1969 Sportster Transmission Specifications======= | ||
- | =====Clutch===== | ||
- | *Type: Dry - Multiple disc | ||
- | * Capacity: 1900 in-lbs. | ||
- | * Set up Spring Pressure: 150 lbs. | ||
- | * Spring adjustment: 3/16 in. from inner surface of spring tension adjusting plate to outer surface of spring cup flange | ||
- | * Clutch bearing: .0005 - .002 in. loose | ||
- | * Clutch cover: Must be leak proof. No gasket sealer | ||
- | * Clutch release rod movement | ||
- | * 1970: .095 - .115 in. | ||
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- | =====Chain===== | ||
- | *Type primary: 3/8 in. pitch triple chain | ||
- | *Looseness: 5/8 to 7/8 in. slack (cold engine) - 3/8 to 5/8 in. slack (hot engine) | ||
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- | =====Starter===== | ||
- | * Minimum clearance between clutch teeth on starter clutch gear and clutch with starter in up position: .040 in. | ||
- | * Crankshaft endplay: .001 - .007 in. | ||
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- | =====Mainshaft Group===== | ||
- | *Clutch gear ball bearing in case: .0001 - .0012 in loose | ||
- | *Ball bearing on clutch gear: .0001 in. loose - .0009 in. tight | ||
- | *Clutch gear on mainshaft: .001 - .002 in. loose | ||
- | *Mainshaft right side roller bearing: .0006 - .0014 in. loose | ||
- | *Mainshaft end play: .004 - .009 in. | ||
- | *Third gear | ||
- | * On shaft: .002 - .003 in. loose | ||
- | * End play: .015 - .025 in. loose | ||
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- | =====Countershaft Group===== | ||
- | *Countershaft end bearings: Retained needle roller bearing | ||
- | *Bearing fit on shaft ends: .0005 - .002 in. loose | ||
- | *Bearing fit in case: press | ||
- | *End play: .004 - .009 in. | ||
- | *Second gear | ||
- | * On shaft: .001 - .0025 in. loose | ||
- | * Low gear | ||
- | * On shaft: .0005 - .0016 in. loose | ||
- | * End play: .004 - .009 in. | ||
- | * Drive gear | ||
- | * On shaft: .001 - .0025 in. loose | ||
- | * End play: .004 - .009 in. | ||
- | * Clearance between clutch faces | ||
- | * Countershaft low an third gear: .039 - .059 in. | ||
- | * Countershaft second and third gear: .038 - .059 in | ||