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techtalk:ih:general01 [2017/03/22 04:35]
hippysmack created
techtalk:ih:general01 [2017/04/29 05:57]
hippysmack
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 |DC-7|#53 (.0595)|#69 (.0293)|- (.070)|3/​4to 1-1/4|1 to 1-1/4|9A| |DC-7|#53 (.0595)|#69 (.0293)|- (.070)|3/​4to 1-1/4|1 to 1-1/4|9A|
  
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-====== 1957 - 1969 Sportster Transmission Specifications ====== 
-=======1957 - 1969 Sportster Transmission Specifications======= 
-=====Clutch===== 
-  *Type: Dry - Multiple disc 
-  * Capacity: 1900 in-lbs. 
-  * Set up Spring Pressure: 150 lbs. 
-    * Spring adjustment: 3/16 in. from inner surface of spring tension adjusting plate to outer surface of spring cup flange 
-    * Clutch bearing: .0005 - .002 in. loose 
-    * Clutch cover: Must be leak proof. No gasket sealer 
-    * Clutch release rod movement 
-      * 1970: .095 - .115 in. 
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-=====Chain===== 
-  *Type primary: 3/8 in. pitch triple chain 
-  *Looseness: 5/8 to 7/8 in. slack (cold engine) - 3/8 to 5/8 in. slack (hot engine) 
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-=====Starter===== 
-  * Minimum clearance between clutch teeth on starter clutch gear and clutch with starter in up position: .040 in. 
-  * Crankshaft endplay: .001 - .007 in. 
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-=====Mainshaft Group===== 
-  *Clutch gear ball bearing in case: .0001 - .0012 in loose 
-  *Ball bearing on clutch gear: .0001 in. loose - .0009 in. tight 
-  *Clutch gear on mainshaft: .001 - .002 in. loose 
-  *Mainshaft right side roller bearing: .0006 - .0014 in. loose 
-  *Mainshaft end play: .004 - .009 in. 
-  *Third gear 
-    * On shaft: .002 - .003 in. loose 
-    * End play: .015 - .025 in. loose 
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-=====Countershaft Group===== 
-  *Countershaft end bearings: Retained needle roller bearing 
-  *Bearing fit on shaft ends: .0005 - .002 in. loose 
-  *Bearing fit in case: press 
-  *End play: .004 - .009 in. 
-  *Second gear 
-    * On shaft: .001 - .0025 in. loose 
-  * Low gear 
-    * On shaft: .0005 - .0016 in. loose 
-    * End play: .004 - .009 in. 
-  * Drive gear 
-    * On shaft: .001 - .0025 in. loose 
-    * End play: .004 - .009 in. 
-  * Clearance between clutch faces 
-    * Countershaft low an third gear: .039 - .059 in. 
-    * Countershaft second and third gear: .038 - .059 in