IH: Oiling & Lubrication - Sub-01D


Addressing Low Oil Pressure

The oil pressure light can fluctuate on and off for many reasons.
It doesn't necessarily mean you have low oil pressure (or flow) to the engine.
However, it does warrant immediate concern and diagnosis.
In fact, at idle, the oil pump check valve is barely opened past it's cracking pressure. Low revs at idle can cause the oil light to flicker off and on.
A flickering light could be a loose or grounding switch wire, bad switch, oil too thin (viscosity breakdown), clearances in the oil pump worn and others.
Don't assume the light or switch is bad. The job of the oil light and switch is to alert you of an oiling problem before it becomes a bigger problem.

First, check for oil return in the tank.
General rule of thumb is, if you have oil returning from the motor, then you also have oil feeding the motor.
But don't just take that for granted either.
With the motor running, remove the oil cap and look inside the tank for oil movement as coming from the return line.
If you're sure oil is not returning to the oil tank, immediately shut off the engine and diagnose why.
Don't automatically assume it's a bad pump. There are many things that can cause this. Hoses and connections could need attention instead.

Check hoses and connections:

Check for oil flow from the pump both return and feed:

Verify that the oil pressure light is functioning properly:

Verify that the oil pressure switch is working properly:

The oil pressure switch is a spring loaded diaphragm.
With insufficient pressure pushing against the spring mechanism, the switch is normally grounded.
The switch grounds the circuit to the engine to make the light come on.
With adequate oil pressure against the spring, the circuit contact is broken which turns off the oil light.
See below for the functions and testing of the oil pressure switch.

Check the oil pressure against the specs in the service manual

A faulty oil pump check ball / valve spring in the pump may not turn off the oil light:

Check for other possible causes of low oil pressure:

Remove and inspect the oil pump.
The oil pump supplies pressurized oil into a hole in the cam cover.
That pressurized oil is forced up the lines (between the cylinders) to the rocker box by the oil pump.
That is the vertical end of responsibility (pressure wise) for the oil pump.
Before the oil reaches the rocker lines, it splits off to a hole through the pinion shaft (to get to the rod bearings).
This is the horizontal end of responsibility (pressure wise) for the oil pump.

With this pressure comes a certain amount of oil flow from the oil pump.
With a weak oil pump, there will be less pressure forced up the oil lines.
This will result in less oil reaching the rockers.
But, not necessarily less oil reaching the rod bearings (depending on degree of pump pressure reduction).
How much oil loss to the rockers is acceptable is yet to be determined.
However, the MoCo had to have accounted for a certain amount of pressure loss from the pump during the engineering phase.
But, the service limit for oil pressure was not detailed in the FSM.