Differences

This shows you the differences between two versions of the page.

Link to this comparison view

Both sides previous revisionPrevious revision
Next revision		Previous revision
techtalk:ih:oil03 [2019/12/04 00:27] – [Sub Documents] hippysmacktechtalk:ih:oil03 [2025/09/02 13:34] (current) – [Sub Documents] hippysmack
Line 3: Line 3:
 ====== Oil Pump ====== ====== Oil Pump ======
 ===== Sub Documents ===== ===== Sub Documents =====
-  * **57-76 Oil Pump**: +  * **1952-1969 K-Model Oil Pump**: 
-    * [[techtalk:ih:oil03f|57-76 Oil Pump - Individual Parts and Pics]]+    * [[techtalk:ih:oil03x|52-68 K-Model Production and Competion Pumps - Parts Lists and Information]] 
 +  * **1957-1976 Sportster Oil Pump**: 
 +    * [[techtalk:ih:oil03f|57-76 Oil Pump - Pics, Parts Lists and Information]]
     * [[techtalk:ih:oil03g|57-76 Oil Pump - Damage and Repair]]     * [[techtalk:ih:oil03g|57-76 Oil Pump - Damage and Repair]]
-  * **77-85 Oil Pump**: \\+    * [[techtalk:ih:oil03i|57-76 Oil Pump - Assembly]] 
 +    * [[techtalk:ih:oil03j|57-76 Oil Pump - Performance Modifications]] 
 +  * **1977-1985 Sportster Oil Pump**: \\
     * [[techtalk:ih:oil03d|77-85 Oil Pump - Parts Lists and Upgrades]]     * [[techtalk:ih:oil03d|77-85 Oil Pump - Parts Lists and Upgrades]]
     * [[techtalk:ih:oil03a|77-85 Oil Pump - Individual Parts and Pics]]     * [[techtalk:ih:oil03a|77-85 Oil Pump - Individual Parts and Pics]]
     * [[techtalk:ih:oil03b|77-85 Oil Pump - Parts (approximate) Dims)]]     * [[techtalk:ih:oil03b|77-85 Oil Pump - Parts (approximate) Dims)]]
     * [[techtalk:ih:oil03e|77-85 Oil Pump - Removal and Disassembly]]     * [[techtalk:ih:oil03e|77-85 Oil Pump - Removal and Disassembly]]
 +    * [[techtalk:ih:oil03p|77-85 Oil Pump - Inspection]]
 +    * [[techtalk:ih:oil03q|77-85 Oil Pump - General Wear and Damage Issues]]
     * [[techtalk:ih:oil03h|77-85 Oil Pump - Assembly]]     * [[techtalk:ih:oil03h|77-85 Oil Pump - Assembly]]
-    * [[techtalk:ih:oil03c|77-85 Oil Pump - Damage and Repair]] +  * **1977-1985 Oil Pump Comparisons**:
-  * **Oil Pump Comparisons**:+
     * [[techtalk:ref:oil06|Comparing the 77 Style Oil Pump to Newer Pumps]]     * [[techtalk:ref:oil06|Comparing the 77 Style Oil Pump to Newer Pumps]]
 +  * **XR-750 Oil Pump**:
 +    * [[techtalk:ih:oil03u|XR-750 Oil Pump - Parts Lists and Information]]
 +  * **Misc**
 +    * [[techtalk:ref:oil06#present_sportster_oil_pump_comparisons|77-Present Sportster Oil Pump Comparisons]]
 +    * [[techtalk:ref:oil18#aftermarket_sportster_oil_pumps|Sportster Oil Pumps - Aftermarket]]
  
-On some pump casting bodies you may see an Allen plug in the back of the pump. ((Monte03 of the XLFORUM http://xlforum.net/forums/showthread.php?t=563241)) \\ +====== Oil Pump Fittings and Oil Paths ====== 
-Also the earlier pumps had a casting number of -52. \\ +[[techtalk:ih:oil04|Click Here]] to reference the Oil Tank, Lines and Routing page in the Sportsterpedia. 
-In 1972 and with the birth of the 1000cc engine, the pump numbers were -72. \\ + 
-It had larger gears and a bigger breather slot. \\+  * **1977-1985 oil pumps** feed oil to the motor from the top side of the pump. \\ Feed oil goes from oil tank to the lower gerotors and out a hole in the top front of the pump to the cam cover passages. \\ A drilled hole in the lower front intercepts the feed path to affect the oil sending unit in the front of the pump. \\ Return oil drops into the "duck bill" on the back of the pump, to the upper gerotors to the top front fitting, to the tank. 
 + 
 +{{:techtalk:ih:oil:77-85_oil_pump_oiling_paths_by_ironheadjunkie.jpg?direct&300|}} ((photo by ironheadjunkie of the XLFORUM, labeled by Hippysmack)) \\ 
 + 
 +====== Oil Pump - Complete Unit Part Numbers ====== 
 +===== 1977-1985 ===== 
 +There were 2 different styles of oil pumps used on Sportsters from 1977-1985: All year georotor pumps will bolt to any 1977-1985 motor. \\ 
 +[[techtalk:ih:oil03d|Click Here]] to see a break down of all the 77-85 pump changes per year. \\ 
 +Factory 1977-E1983 style pumps should all have interchangeable internals. \\ 
 +Factory L1983-1985 gerotors WILL NOT work in 1977-E1983 pump bodies or covers. \\ 
 +Any of the these may be found at swap meets or online. \\ 
 +The only mounting difference being that you might have to change out or work around the fittings. \\ 
 +45° and 90° fittings were changed in some of the different year model pumps. \\ 
 +Most parts will interchange between the different pumps with the exception of; \\ 
 + 
 +Gerotors: \\ 
 +Either early or late style gerotor gears may be used with late style (under-cut) oil pump bodies and covers. \\ 
 +1977-E1983 style chamfered gerotor gears may (only) be used with early style oil pump bodies and covers. \\ 
 +__Use of late style gerotor gears in early style oil pump bodies and covers could cause the oil pump to bind up and possible pump failure to follow__. \\ 
 + 
 +Outer Divider Plate and oil seal: (2 plates, inner and outer, divide the feed and return cavities) \\ 
 +The outer plate had a design change at the bore for the gearshaft. The outer plate seal changed to mate up with the new design. \\ 
 +So, they fit together as a unit. Either plate matched with it's correct seal will work on all 1977-1985 oil pumps. \\ 
 + 
 + 
 +    - **1977-E1983** (5 different versions of upgrades / changes from 77-E83) \\ USE ONLY (77-E83) Chamfered OD Gerotors In These Pumps. There were 3 different assemblies of these pumps. 
 +      - __1977-1981__ (26204-75) full assembly. 
 +        * (1) 90° return fittng and (1) 45° feed fitting. 
 +      - __1982 only__ (26204-82) full assembly. 
 +        * (1) 45° return and (1) 45° feed fitting. 
 +      - E1983 only (26204-82A) full assembly. 
 +        * (1) 45° return and (1) 45° feed fitting. 
 +    - **L1983-1985** (upgraded oil pump was suggested as a replacement for all year models 1977-1985) \\ Either chamfered or straight cut OD gerotors can be used in these pumps. There was only 1 assembly of this pump and the gerotors were not sold separately. \\ You had to buy the full pump assembly to get the straight cut gerotors within. 
 +      - __L1983-1985__ (26197-83) full assembly. 
 +        * (1) 90° return and (1) 90° feed fitting.  
 + 
 +There were 3 part number changes for the __body and cover set__. \\ (with unknown casting changes) \\ 
 + 
 +  * 1977-1981: (26484-75) Oil pump body, (26486-75) Pump cover 
 +  * 1982-E1983: (26484-83) Oil pump body, (26486-83) Pump cover 
 +  * L1983-1985 (26484-75A) Oil pump body, (26486-75A) Pump cover 
 + 
 + 
 + 
 + 
 + 
 + 
 +====== Oil Pump Function ====== 
 +The oil pump is a positive displacement unit. \\ 
 +If you block the discharge flow path, discharge pressure will rise and literally approaches infinity until something fails. ((BuckIRyder of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/90285-external-oil-filter-micron-age/page2?t=730325&page=2)) \\ 
 +It's non-regulated and delivers its entire volume of oil under pressure to the oil filter mount. \\ 
 +However, don't take the term "positive displacement pump" literally. ((Dr Dick of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/133153-side-bag-oil-filter/page2?t=1429178&page=2)) \\ 
 +Compared to a centrifigal pump, gear / gerotor type pumps use displacement to function. \\ 
 +How positive it is depends on what it's pumping. \\ 
 + 
 +The most 'positive' pump on our bikes may be the master cyl for the disc brakes. \\ 
 +You pull the lever and it pumps real good, positive, unless there is air in the system. \\ 
 +Then you still get the displacement but not the pressure because liquid is not compressable but air is. \\ 
 + 
 +Gear / gerotor type pumps work by filling the spaces between the teeth with whatever it is that is being pumped (oil in our case). \\ 
 +The oil in the tooth spaces gets squezed out of the spaces when the gear teeth mesh together (because a tooth is now in that space. \\ 
 +But there is still a little space left at full mesh. \\ 
 +Gearotor pumps have a smaller space at full mesh than gear pumps. \\ 
 + 
 +Now when the mesh breaks, a void is created. Oil gets sucked into that void. \\ 
 +Now what if air is in the spaces instead of oil? \\ 
 +It gets sqeezed out also unless there is pressure (restriction) in the curcuit its trying to flow into. \\ 
 +In that case, some air stays in the spaces and gets compressed in the small space remaining as the teeth mesh. \\ 
 +When the teeth unmesh, air expands (refilling void that should be getting oil sucked into it. \\ 
 +The pump can't make enough pressure to overcome the exit restriction. \\ 
 +Then there is no flow and no ability to reprime itself since. \\ 
 +(it's not making enough suction due to the expansion of the compressed air refilling the void that the oil should be filling) \\ 
 + 
 +Eventually the pressure in the return line gets released. \\ 
 +While this is happening oil is building up in the pickup sump and waiting for the return side to come back online. \\ 
 +The supply pump is still pumping while the return is toggling from air locked to primed and pumping. \\ 
 + 
 +Think about what state the return oil is in as it collects in the return pickup cavity. It's just been thru a 60 cycle blender. \\ 
 +Our bikes live with that every mile they travel with lots of air whipped into every drop of return oil. \\ 
 +Restrictions in the return side of the pump will lead to a more sustained oil level in the crankcase sump. \\ 
 +(large enough to reduce outflow from the engine to a volume less than the supply pump is feeding the engine) \\ 
 + 
 +This is a condition known as wetsumping. \\ 
 +Read more about [[techtalk:ref:oil10|wetsumping]] in the REF section of the Sportsterpedia. \\
  
-**Some pump gear data from kitabel**: ((kitabel of the XLFORUM http://xlforum.net/forums/showthread.php?p=5792413#post5792413)) \\ +====== Oil Pump RPM (1957-1985) ======= 
-The pitch distance of 14 & 16 tooth pumps is not the same. \\ +There are 10 teeth on the drive gear at the pinion shaft and 20 teeth on the oil pump breather gear or driveshaft respectively. \\ 
-All driven and idler gears have .422" ID center holes. \\ +This creates a 2:1 ratio of the gears (20/10 = 2:1) meaning the oil pump RPM is half the speed of the engine. \\ 
-14 tooth gears (1952-61) are .970" OD. \\ +(running at 4,000 RPM, the oil pump is turning at 2,000 RPM) \\
-All feed gears are .217" thick. \\ +
-All return gears are .360" thick. \\ +
-16 tooth gears (1962-76, also all 45 & UL return pumps) are 1.115" OD. \\ +
-1962-71 feed are .185" thick. \\ +
-1962-71 return .375" thick. \\ +
-1972-76 return .398" thick. \\ +
-45 & UL 1937-73 return .315" thick. \\ +
-Inspect your spares and purchases carefully - 1936-* OHV BT gears are 14 tooth, but .990" OD and only the driven gears have .422" ID hole (the idlers are .342"). \\+
  
-====== XR-750 Oil Pumps (only) ====== +====== Oil Pump Pressure (1957-1985) ====== 
-  * From 1972 to 1989, the gear driven oil pump went through several changes. +See also [[techtalk:ref:oil15|Installing an Oil Pressure Gauge]] in the REF section of the Sportsterpedia. \\
-  * The main body and design stayed the same. (as in the ball check valve assembly and seals) ((1972-2003 HD XR-750 Service Manual pg 27)) +
-    * 1972 - Feed pump speed was 1/4 of the engine speed and the return side operated at a 2:1 ratio of the feed side. +
-      * The breathing system was used to return oil from the crankcase into the cam / gear cover. +
-      * From there the oil drained directly onto the return gears of the oil pump. ((1972-2003 HD XR-750 Service Manual pg 27)) +
-    * 1975-1980 - The engine had a separate oil sump bolted to the crankcase. +
-      * Return gears scavenged the crankcase oil through an external oil line. ((1972-2003 HD XR-750 Service Manual pg 27)) +
-    * 1989-2003 - The same design of the '75-'80 pump. +
-      * But with a more efficient drive gear design and improved oil routing.  +
-      * The oil pump speeds were doubled to 1/2 of engine speed for the feed pump and a 4:1 ratio on the return side. +
-      * The oil pump drive gear was re-activated as a breather only. ((1972-2003 HD XR-750 Service Manual pg 27))+
  
-====== Oil Pump Pressure (57-85) ====== 
 Engine oil pressure was measured (by the MoCo) with a pressure gauge at the oil pump. \\  Engine oil pressure was measured (by the MoCo) with a pressure gauge at the oil pump. \\ 
 Expected oil pump pressure per FSM's: \\ Expected oil pump pressure per FSM's: \\
Line 70: Line 144:
 Normal riding conditions: 4-15 psi \\ Normal riding conditions: 4-15 psi \\
  
-**Note**: On a cold startup, expect pressure to reach ~60 psi ((IronMick of the XLFORUM http://xlforum.net/forums/showthread.php?t=1456449)) \\+**Note**: On a cold startup, expect pressure to reach ~60 psi ((IronMick of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/134952-where-how-to-mount-custom-oil-pressure-gauge?t=1456449)) \\
  
 +{{:techtalk:ih:oil:oil_pressure_gauge_1_by_dieselox4.jpg?direct&300|}} ((photo by Dieselox4 of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/134952-where-how-to-mount-custom-oil-pressure-gauge?t=1456449)) {{:techtalk:ih:oil:oil_pressure_gauge_2_by_dieselox4.jpg?direct&300|}} ((photo by Dieselox4 of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/134952-where-how-to-mount-custom-oil-pressure-gauge?t=1456449))
  
-{{:techtalk:ih:oil:oil_pressure_gauge_1_by_dieselox4.jpg?direct&300|}} ((photo by Dieselox4 of the XLFORUM http://xlforum.net/forums/showthread.php?t=1456449)) {{:techtalk:ih:oil:oil_pressure_gauge_2_by_dieselox4.jpg?direct&300|}} ((photo by Dieselox4 of the XLFORUM http://xlforum.net/forums/showthread.php?t=1456449))+====== Oil Pump Volume (1957-1985) ====== 
 +It is not stated in the manuals how much oil these pumps will deliver. \\ 
 +However, testing has been done to find out the flow rates for the (feed side only) on the -72 gear pump. \\ 
 +Testing has also been done on (both feed and return sides) on 1977-up gerotor pumps. \\ 
 +See the links below for those articles in the Sportsterpedia. \\ 
 +  *  [[techtalk:ref:oil24#measuring_feed_oil_volume_flow_rate_of_the_-72_gear_type_oil_pump|Measuring Feed Oil Volume (flow rate) of the -72 Gear Type Oil Pump]] Includes testing and result summaries. 
 +  *  [[techtalk:ref:oil22#measuring_output_volume_flow_rate_of_a_gerotor_oil_pump|Measuring Output Volume (flow rate) of a Gerotor Oil Pump]]: Measuring by flow rate by cc'ing gerotors as well as bench testing in real time. 
 +    * [[techtalk:ref:oil22p|Charted result summaries from cc'ing the gerotors]]. 
 + 
 +Oil pressure has a direct relationship with oil flow rate. \\ 
 +Oil pressure also changes throughout the feed path. The most pressure will always be at the oil pump. \\ 
 +Oil pressure is reduced as oil travels though the restrictions in the engine. \\ 
 +The manuals state the oil pump will deliver it's entire content under pressure. \\ 
 +And that is true, with exception. The oil pressure under normal riding conditions is generally low. \\ 
 +As RPM goes up, the oil flow goes up and the pressure in the feed path goes up. \\ 
 +As RPM goes down, the oil flow goes down and the pressure in the feed path goes down. \\ 
 + 
 +The caveat is the outlet sizes (restrictions) in the oil feed path. The outlets are very small orifices (crankpin and rockers). \\ 
 +As RPM goes up, flow increases and the outlets get flooded with more oil pushing thru them. \\ 
 +If oil can't get thru outlets as fast as pump is pushing the oil, pressure rises on the incoming side of outlets. \\ 
 +Faster flow thru the outlets = less pressure in the feed path, slower flow thru the feed paths = more pressure in the feed path. \\ 
 +This is why pressure is always highest on cold startup and pressure falls as the oil heats up. \\ 
 +Colder oil is thicker and more resistant to flow. Hotter oil is thinner less resistant to flow. \\ 
 + 
 + 
 +====== Oil Pump Gaskets/Seals ====== 
 + 
 +**NOTE: Please be sure of your particular parts assembly before ordering seals**.\\ 
 +1977-1985 Oil Pumps look pretty much identical before dis-assembly but some parts won't interchange.\\ 
 +[[:techtalk:ih:oil03a|Click Here]] for individual pics of pump assembly parts in the Sportsterpedia.\\ 
 + 
 +^{{:techtalk:miscres:instruction_sheet_header_4.png?nolink&700}}|||| 
 +|Year Model|Part#|Notes|Pics| 
 +|1952-1976 \\ K Model, Sportster|26256-52|Pump to engine case mounting gasket. \\ Also used on 1952-1969 K, KH, KR, XLR and 1970 XR-750|{{:techtalk:ih:oil:1952-1976_k_model_-_sportster_oil_pump_mounting_gasket_26256-52_by_jrs_vintage_harley_parts.jpg?linkonly|Pic}} ((photo courtesy of Ebay seller, jrsvintageharley1990. [[https://www.ebay.com/str/jrsvintageharleyparts?_trksid=p2047675.l2563|Link to Ebay Store]]))  | 
 +|L1958-1976 \\ XL, XLH, XLCH|26227-58|Gear shaft oil seal|{{:techtalk:ih:oil:1958l-1976_oil_pump_shaft_seal_by_royal_motorworks_citroen_parts_plus.jpg?linkonly|Pic}} ((photo courtesy of Royal Motorworks Citroen Parts Plus, [[https://www.ebay.com/str/royalmotorworkscitroenpartsplus?_trksid=p2047675.m3561.l2563|Link to Ebay Store]]))  | 
 +|1952-E1962 \\ K Model, Sportster \\ 1972-1976 XLH, XLCH|26259-52|Inner cover gasket. \\ Also used on 1952-1969 K, KH, KR, XLR and 1970 XR-750, XRTT|{{:techtalk:ih:oil:1952-e1962_1972-1976_sportster_inner_oil_pump_gasket_26259-52_by_juniors_vintage_parts.jpg?linkonly|Pic}} ((photo courtesy of Ebay seller, jrsvintageharley1990. [[https://www.ebay.com/str/jrsvintageharleyparts?_trksid=p2047675.l2563|Link to Ebay Store]]))  | 
 +|1952-E1962 \\ K Model, Sportster \\ 1972-1976 XLH, XLCH|26258-52|Outer cover gasket. \\ Also used on 1952-1969 K, KH, KR, XLR and 1970-1987 XR-750|{{:techtalk:ih:oil:1952-e1962_1972-1976_sportster_outer_oil_pump_gasket_26258-52_by_juniors_vintage_parts.jpg?linkonly|Pic}} ((photo courtesy of Ebay seller, jrsvintageharley1990. [[https://www.ebay.com/str/jrsvintageharleyparts?_trksid=p2047675.l2563|Link to Ebay Store]]))  | 
 +|L1962-1971 XLH, XLCH|26259-62|Inner cover gasket|{{:techtalk:ih:oil:1962l-1971_xlh_-_xlch_inner_oil_pump_cover_gasket_26259-62_by_jrs_vintage_harley_parts.jpg?linkonly|Pic}} ((photo courtesy of Ebay seller, jrsvintageharley1990. [[https://www.ebay.com/str/jrsvintageharleyparts?_trksid=p2047675.l2563|Link to Ebay Store]]))  | 
 +|L1962-1971 XLH, XLCH|26258-62|Outer cover gasket|{{:techtalk:ih:oil:1962l-1971_xlh_xlch_outer_oil_pump_cover_gasket_26258-62_by_juniors_vintage_parts.jpg?linkonly|Pic}} ((photo courtesy of Ebay seller, jrsvintageharley1990. [[https://www.ebay.com/str/jrsvintageharleyparts?_trksid=p2047675.l2563|Link to Ebay Store]]))  | 
 +|1972-1987 XR-750|26259-72R|Inner cover gasket|{{:techtalk:ih:oil:1972-1987_xr-750_xrtt_oil_pump_mounting_gasket_26259-72r_by_robison_motorcycles.jpg?linkonly|Pic}} ((photo courtesy of Ebay seller, Robison Motorcycles, [[ https://www.ebay.com/str/robisonmotorcycles?_trksid=p2047675.l2563 |Link to Ebay Store]]))  | 
 +|1977 (only) Sportster|12042|Small o-ring around check valve body \\ (used in 1600 pumps stamped "0")|{{:techtalk:ih:oil:1977_sportster_only_check_valve_body_o-ring_by_royal_motorworks_citroen_parts_plus.jpg?linkonly|Pic}} ((photo courtesy of Royal Motorworks Citroen Parts Plus, [[https://www.ebay.com/str/royalmotorworkscitroenpartsplus?_trksid=p2047675.m3561.l2563|Link to Ebay Store]]))  | 
 +|1977-1990 Sportster|26495-75|Pump to engine case mounting gasket|{{:techtalk:evo:oil:1977-1990_sportster_oil_pump_mounting_gasket_26495-75_by_sum-body1.jpg?linkonly|Pic}} ((photo courtesy of Ebay seller, Sum-body's Harley Parts, [[https://www.ebay.com/str/sumbodysharleyparts|Link to Ebay Store]]))    | 
 +|1977-1985 Sportster|26432-76 \\ 26432-76A|Small o-ring around check valve body \\ Updated part# retros to 1977|{{:techtalk:ih:oil:1977-1985_sportster_oil_pump_check_valve_o-ring_26432-76a_by_rusty_dusty_motorcycle_parts.jpg?linkonly|Pic}} (( photo courtesy of Ebay seller, Rusty Dusty Motorcycle Parts. [[https://www.ebay.com/str/bialystreasures|Link to Ebay Store]]))  | 
 +|1977-1985 Sportster|26433-77|Small o-ring between pump body and cover \\ (over check valve bore)|{{:techtalk:ih:oil:1977-e1987_sportster_oil_pump_o-ring_26433-77_by_animalhouse2010.jpg?linkonly|Pic}} (( photo courtesy of Ebay seller, animalhouse2010, [[https://www.ebay.com/str/animalhouse2010?_trksid=p2047675.l2563|Link to Ebay store:]]))  | 
 +|1977-1990 Sportster|26434-76 \\ 26434-76A|Big o-ring between pump body and cover \\ (cover seal) Updated part# retros to 1977|{{:techtalk:ih:oil:1977-1990_sportster_oil_pump_cover_o-ring_26434-76_by_morlel32.jpg?linkonly|Pic}} (( photo courtesy of C & M Sales, [[https://www.ebay.com/str/everythingmotorcycleparts?_trksid=p2047675.m3561.l2563|Link to Ebay Store]]))   \\ {{:techtalk:ih:oil:1977-1990_sportster_oil_pump_cover_o-ring_26434-76a_by_robisonmotorcycles.jpg?linkonly|Pic}} (( photo courtesy of Ebay seller, Robison Motorcycles, [[ https://www.ebay.com/str/robisonmotorcycles?_trksid=p2047675.l2563 |Link to Ebay Store]]))  | 
 +|1977-1982 Sportster|12036|Outer divider plate oil seal (between divider plates). \\ Use only with outer plate 26493-75|{{:techtalk:ih:oil:1977-1982_sportster_oil_pump_shaft_seal_12036_by_57harleyrider_pic3.jpg?linkonly|Pic}} (( photos courtesy of Ebay seller, 57harleyrider. [[https://www.ebay.com/str/57harleyrider|Link to Ebay Store]]))  | 
 +|1983-1990 Sportster|12036A|Shaft oil seal between divider plates. \\ Use only with outer plate 26493-75A|{{:techtalk:ih:oil:1983-1990_sportster_oil_pump_shaft_seal_12036a_by_boneyard_cycles.jpg?linkonly|Pic}} (( photos courtesy of Boneyard Cycles in Melbourne, FL))  | 
 +|1972-1987 XR-750, XRTT|26259-72R|Pump to engine case mounting gasket|{{:techtalk:ih:oil:1972-1987_xr-750_xrtt_oil_pump_mounting_gasket_26259-72r_by_robison_motorcycles.jpg?linkonly|Pic}} (( photo courtesy of Ebay seller, Robison Motorcycles, [[ https://www.ebay.com/str/robisonmotorcycles?_trksid=p2047675.l2563 |Link to Ebay Store]]))  | 
 + 
 + 
 +====== Internal leaks ====== 
 +Generally, oil will leak into the motor on shutdown (especially on extended shutdown periods). \\ 
 +For more information on that, [[techtalk:ref:oil10|Click Here]] to view "Sit Sumping" in the REF section of the Sportsterpedia. \\ 
 + 
 +Below is concerning an issue with gaskets or seals where either oil / air or both leak into the motor while riding. \\ 
 +  
 +{{:techtalk:ih:oil:1977-up_sportster_oil_pump_internal_gasket_leak_by_hippysmack.gif?direct|}} 
 + 
 +====== Priming the Oil Pump ====== 
 +A dry pump won't pump oil. \\ 
 +Any time you have removed the oil pump or the removed / drained the feed hose from the oil tank, the pump needs to be primed. \\ 
 +  * The oil pump needs to be primed with oil / lube before it can transfer oil from the inlet to the outlet cavity inside. 
 +    * Prime the oil pump per the FSM; 
 +      * Upon removal / inspection, oil the pump internals. 
 +      * Remove the oil pressure switch and rotate the engine until oil comes out the end of the pump and reinstall the switch. 
 +    * If you let it sit long enough, oil will gravity drain inside the pump and prime it. 
 +    * Another way to prime the pump is to use assembly lube on the gerotors and inside of the pump before installing it. ((aswracing of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-motor-engine/sportster-motorcycle-bottom-end/163867-cam-cover-removal#post3491821)) \\ Then you have an instant hydraulic seal to help the oil pump suck oil from the hose. 
 +    * You can also using a large syringe with a tapered tip inserted into the oil supply hose on the bottom of the oil tank. ((ericfreeman of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/196980-vapor-lock-on-77-and-later-oil-pumps#post4303198)) \\ Then you can force feed oil the pump and on to the engine using this technique and it avoids having to mess with the sending unit. 
 +    * With this homemade tool, all you have to do is use a grease gun (without grease) filled with oil and pump it into the system so a dry start can be avoided. {{:techtalk:ref:tools:check_ball_tester_and_prelube_fitting_by_bustert.jpg?direct&300|}} ((photo by bustert of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/168986-oil-pump-check-fixes/page2?t=1813185&page=2))
  
  
Line 90: Line 233:
 \\ \\
  
 +|1952-1966 K Model / XL / XLH \\ 1958-1969 XLC / XLCH Oil Pump Oiling Routes ((photo courtesy of Ebay seller, hawghd1 [[https://www.ebay.com/str/moschopshop?_trksid=p2047675.l2563|Link to Ebay Store]], labeled by Hippysmack))
 +|{{:techtalk:ih:oil:1952-1966_k-xl-xlh_1958-1969_xlc-xlch_oil_pump_oiling_paths_by_hawghd1.jpg?direct&400|}}
  
-===== Production Oil Pumps =====+|1967-1971 XLH, 1970-1971 XLCH \\ Oil Pump Oiling Routes ((photo courtesy of Ebay seller, hawghd1 [[https://www.ebay.com/str/moschopshop?_trksid=p2047675.l2563|Link to Ebay Store]], labeled by Hippysmack))|1972-1976 XLH / XLCH Oil Pump Oiling Routes ((photo courtesy of Ebay seller, hawghd1 [[https://www.ebay.com/str/moschopshop?_trksid=p2047675.l2563|Link to Ebay Store]], labeled by Hippysmack))| 
 +|{{:techtalk:ih:oil:1967-1971_xlh_1970-1971_xlch_oil_pump_oiling_paths_by_hawghd1.jpg?direct&400|}}|{{:techtalk:ih:oil:1972-1976_xlh-xlch_oil_pump_oiling_paths_by_hawghd1.jpg?direct&400|}}|
  
-  * There are 3 basic pumps ((Dr Dick of the XLFORUM http://xlforum.net/forums/showpost.php?p=3272806&postcount=204)) +{{:techtalk:ih:oil:1957-1976_gear_pump-_feed_oil_path_by_rockeyschopshop.jpg?direct&400|}} ((photo by rockeyschopshop, labeled by Hippysmack)) {{:techtalk:ih:oil:1957-1976_sportster_gear_pump_return_oil_path_by_oldiron_10.jpg?direct&400|}} \\ 
-    - 57-E62 (3 variations) these use 16t body gears. + 
-    - L62-71 (2 variations) these use 14t +===== Pump Changes / Features ===== 
-    - 72-76 (no variations) use 16t again   +^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&700|}}|||| 
-  * & 2 basic plumbing styles: ((Dr Dick of the XLFORUM http://xlforum.net/forums/showpost.php?p=3272806&postcount=204))+|  Oil Pump Assemblies (per parts catalogs)  |||| 
 +|  Pump #  |Body Casting#|  Year Model  || 
 +|26203-52C|26215-52|1957-1958|XL, XLH, XLCH| 
 +|26203-52D|26215-52|1959-E1962|XL, XLH, XLCH| 
 +|26203-52E|26215-52|L1962-1966|XL, XLH, XLCH| 
 +|:::|:::|1967-1971|XLCH| 
 +|26204-67|26215-52|1967-1971|XLH| 
 +|:::|:::|1970-1971|XLCH| 
 +|26204-67A|26215-72|1972-1976|XLH, XLCH| 
 + 
 +  * There are 3 basic pumps & 2 basic plumbing styles ((Dr Dick of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/112326-a-photo-catalog-of-ironhead-parts/page14?postcount=204#post2437070))
     - Both feed and return are drilled passages in the right crankcase (57-66 all) & (67-69 xlch)     - Both feed and return are drilled passages in the right crankcase (57-66 all) & (67-69 xlch)
     - Only return drilled thru case. feed goes from tank to pump by external hose. (67-69 xlh) & (70-76 all)     - Only return drilled thru case. feed goes from tank to pump by external hose. (67-69 xlh) & (70-76 all)
-  * With the correct knowledge any 57-76 pump, or parts of them can be mated to any 57-76 cases. But the combos can get confusing. ((Dr Dick of the XLFORUM http://xlforum.net/forums/showpost.php?p=3272806&postcount=204)) +  * With the correct knowledge any 57-76 pump, or parts of them can be mated to any 57-76 cases. But the combos can get confusing. ((Dr Dick of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/112326-a-photo-catalog-of-ironhead-parts/page14?postcount=204#post2437070)) 
-  * The stock slot in pre & post -72 pump bodies are .345" ((chevelle of the XLFORUM® http://xlforum.net/forums/showthread.php?t=989934&page=2)) +  * The stock slot in pre & post -72 pump bodies are .345" ((chevelle of the XLFORUM® https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/108113-breather-timing-early-sportster/page2?t=989934&page=2)) 
-  * The stock slot in pre -72 pump gear is .375" ((chevelle of the XLFORUM® http://xlforum.net/forums/showthread.php?t=989934&page=2)) +  * The stock slot in pre -72 pump gear is .375" ((chevelle of the XLFORUM® https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/108113-breather-timing-early-sportster/page2?t=989934&page=2)) 
-  * The stock slot in post -72 pump gear is .625" ((chevelle of the XLFORUM® http://xlforum.net/forums/showthread.php?t=989934&page=2))+  * The stock slot in post -72 pump gear is .625" ((chevelle of the XLFORUM® https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/108113-breather-timing-early-sportster/page2?t=989934&page=2))
  
-|  Oil Pump on 1967 XLCH ((photos by ss396 of the XLFORUM http://xlforum.net/forums/showthread.php?t=1864035&highlight=Ironhead+Crankcase+Drain+Plug&page=4))  |  Oil Pump on 1972 XLH ((photo by deedub97gt of the XLFORUM http://xlforum.net/forums/showthread.php?page=17&t=1637849))  | +On some pump casting bodies you may see an Allen plug in the back of the pump. ((Monte03 of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/78212-67-ironhead-oil-routing?t=563241)) \\ 
 +Also the earlier pumps had a casting number of -52. \\ 
 +In 1972 and with the birth of the 1000cc engine, the pump numbers were -72. \\ 
 +It had larger gears and a bigger breather slot. \\ 
 + 
 +|  Oil Pump on 1967 XLCH ((photos by ss396 of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/173827-crankcase-drain-plug/page4?t=1864035&highlight=Ironhead+Crankcase+Drain+Plug&page=4))  ||  Oil Pump on 1972 XLH ((photo by deedub97gt of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/151798-75-rigid-iron-rebuild/page17?page=17&t=1637849))  | 
 |{{:techtalk:ih:oil:1967_xlch_oil_pump_1_by_ss396.jpg?direct&300|}}|{{:techtalk:ih:oil:1967_xlch_oil_pump_2_by_ss396.jpg?direct&300|}}|{{:techtalk:ih:oil:oil_pump_on_72_ih_by_deedub97gt.jpg?direct&300|}}| |{{:techtalk:ih:oil:1967_xlch_oil_pump_1_by_ss396.jpg?direct&300|}}|{{:techtalk:ih:oil:1967_xlch_oil_pump_2_by_ss396.jpg?direct&300|}}|{{:techtalk:ih:oil:oil_pump_on_72_ih_by_deedub97gt.jpg?direct&300|}}|
 +
 +===== 1957-E1962 =====
 +
 +  * There are (3 variations) and these all use 16t gear sets and style 1 plumbing ((Dr Dick of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/112326-a-photo-catalog-of-ironhead-parts/page14?postcount=204#post2437070))
 +  * The production changes made during its run: ((Dr Dick of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/112326-a-photo-catalog-of-ironhead-parts/page14?postcount=204#post2437070))
 +    * **1957-E1958**: Baseline pump that all others came from. \\ It has no oil seal and uses a snap ring and a full profile woodruff key at the scavenge gear. 
 +    * **L1958-1959**: The body is now machined for an oil seal.
 +    * **1960-E1962**: The retaining ring at the scavenge gear was replaced by half moon retainers. \\ The scavenge drive gear is counter-bored for these half moons and the woodruff key is shortened so it won't interfere with the half moons.
 +
 +    * Feed Gears: \\ O.D. (1.115" OD) ((needspeed of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-motor-engine/sportster-motorcycle-bottom-end/197307-sportster-crankcase-pressure-engine-breathing-wetsumping-and-mods/page61#post4364626)) \\ Width (.185") ((needspeed of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-motor-engine/sportster-motorcycle-bottom-end/197307-sportster-crankcase-pressure-engine-breathing-wetsumping-and-mods/page61#post4364626))
 +    * Return Gears: \\ O.D. (1.115" OD) ((Dim provided by Kurt Melancon)) \\ Width (.343") ((Dim provided by Kurt Melancon))
 +    * Driven Gear: \\ Center hole I.D. (.422") ((kitabel of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-motor-engine/sportster-motorcycle-bottom-end/197307-sportster-crankcase-pressure-engine-breathing-wetsumping-and-mods/page59#post4359538))
 +    * Idler Gear: \\ Center hole I.D. (.422") ((kitabel of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-motor-engine/sportster-motorcycle-bottom-end/197307-sportster-crankcase-pressure-engine-breathing-wetsumping-and-mods/page59#post4359538))
 +
 +===== L1962-1971 =====
 +
 +  * There are (2 variations) and all these used 14t gears & scavenge sets got taller than the previous 16's were. ((Dr Dick of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/112326-a-photo-catalog-of-ironhead-parts/page14?postcount=204#post2437070))
 +  * All use half moon retainers and the shortened woodruff key on the scavenge drive.
 +  * All bodies made up to 1966 are for internal feed and scavenge plumbing (plumbing style 1).
 +    * In 1967, the rear of the body gets tapped for the external feed fitting for use on 1967-1969 XLH. This is when style 2 plumbing started.
 +    * Bodies tapped for style 2 were still used with the addition of a plug in the new rear hole on 1967-1969 XLCH (style 1 cases).
 +
 +    * Feed Gears: \\ O.D. (.990" OD) ((needspeed of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-motor-engine/sportster-motorcycle-bottom-end/197307-sportster-crankcase-pressure-engine-breathing-wetsumping-and-mods/page61#post4364626)) \\ Width (.216") ((needspeed of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-motor-engine/sportster-motorcycle-bottom-end/197307-sportster-crankcase-pressure-engine-breathing-wetsumping-and-mods/page61#post4364626))
 +    * Return Gears: \\ OD \\ Width (?)
 +    * Driven Gear: \\ Center hole I.D. (.422") ((kitabel of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-motor-engine/sportster-motorcycle-bottom-end/197307-sportster-crankcase-pressure-engine-breathing-wetsumping-and-mods/page59#post4359538))
 +    * Idler Gear: \\ Center hole I.D. (.422") ((kitabel of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-motor-engine/sportster-motorcycle-bottom-end/197307-sportster-crankcase-pressure-engine-breathing-wetsumping-and-mods/page59#post4359538))
 +
 +===== 1972-1976 =====
 +
 +  * These have (no variations) and go back to 16t gears and a snap ring with long key ((Dr Dick of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/112326-a-photo-catalog-of-ironhead-parts/page14?postcount=204#post2437070))
 +  * Feed gears are the same as 1957-E1962 but the scavenge set is now wider again (wider than any of the previous sets).
 +  * Breather gear gets enlarged slots in it. ((Dr Dick of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/112326-a-photo-catalog-of-ironhead-parts/page14?postcount=204#post2437070))
 +  * Body and breather housing get an extra hole (2 holes now) drilled in them for additional return capacity, cases also get extra matching hole. ((Dr Dick of the XLFORUM https://www.xlforum.net/showpost.php?p=3272806&postcount=204))
 +  * Solid feed gear drive pin gets replaced by the hated roll pin. ((Dr Dick of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/112326-a-photo-catalog-of-ironhead-parts/page14?postcount=204#post2437070))
 +  * Dowels between body and breather housing are now history. ((Dr Dick of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/112326-a-photo-catalog-of-ironhead-parts/page14?postcount=204#post2437070)) 
 +  * Each complete pump breaks down into these components: ((Dr Dick of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/112326-a-photo-catalog-of-ironhead-parts/page14?postcount=204#post2437070))
 +    * Breather or sleeve gear-has the 2 slots in it
 +    * Breather gear housing- cast iron part that breather rides in
 +    * Feed gear set and drive pin (the skinnier of the 2 gear sets)
 +    * Pump body
 +    * Scavenge gear set and drive key and retaining clip.
 +
 +  * Feed Gears: \\ O.D. (1.115" OD) ((needspeed of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-motor-engine/sportster-motorcycle-bottom-end/197307-sportster-crankcase-pressure-engine-breathing-wetsumping-and-mods/page61#post4364626)) \\ Width (.185") ((needspeed of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-motor-engine/sportster-motorcycle-bottom-end/197307-sportster-crankcase-pressure-engine-breathing-wetsumping-and-mods/page61#post4364626))
 +  * Return Gears: \\ O.D. (1.115") \\ Width (.397") ((Dim provided by Kurt Melancon))
 +  * Driven gear: \\ Center hole I.D. (.422") ((kitabel of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-motor-engine/sportster-motorcycle-bottom-end/197307-sportster-crankcase-pressure-engine-breathing-wetsumping-and-mods/page59#post4359538))
 +  * Idler gear: \\ Center hole I.D. (.422") ((kitabel of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-motor-engine/sportster-motorcycle-bottom-end/197307-sportster-crankcase-pressure-engine-breathing-wetsumping-and-mods/page59#post4359538))
 +  * Breather timing: 
 +    * Open 20-25 deg ATDC Front CYL ((thefrenchowl of the XLFORUM® https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/108113-breather-timing-early-sportster?t=989934))
 +    * Close 85-90 deg ABDC Front CYL ((thefrenchowl of the XLFORUM® https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/108113-breather-timing-early-sportster?t=989934))
 +
 +===== Return Oil Screen (in gearcase) =====
 +1952-1976 K models and Sportsters have an oil return strainer in the bottom of the gearcase. \\
 +The strainer is part# (24975-37) and it is fixed in place by a dowel (333) staked into the side of the case. \\ 
 +Oil collects in the gearcase, flows through the screen and down a passage to the oil pump return gears. \\
 +Sportsters have a gasket (24978-57) under the strainer. \\
 +Strainer (24975-37T) superseded the original strainer part#. \\
 +
 +{{:techtalk:ih:oil:1952-1976_k-sportster_crank_case_oil_strainer_24975-37t_by_sum-body1.jpg?direct&300|}} ((photo courtesy of Ebay seller, Sum-body's Harley Parts, [[https://www.ebay.com/str/sumbodysharleyparts|Link to Ebay Store]] )) \\
 +
 +====== Racing Model Pumps (only) ======
 +
 +  * From 1970 to 1989, the gear driven oil pump went through several changes.
 +  * The main body and design stayed the same. (as in the ball check valve assembly and seals) ((1972-2003 HD XR-750 Service Manual pg 27)) ((Gear ratios provided by the 1972-2003 XR750 manual))
 +  * 1980-up XR750 got a smaller hole thru the crankpin for oiling per the FSM.
 +  * **1952-1968 KR, KRTT, XLRTT, XLR  **: ((KR, KRRTT and XLRTT Manual)):
 +    * Pump speed is 1/4 of the engine speed.
 +    * Pump has an internal feed bypass system to lower oil flow to the motor.
 +    * KR/KRTT oil pump pressure taken at oil pressure switch should be 12-15 psi (at 5000 RPM-higher with hot oil).
 +    * XLR oil pump is factory pre-set to 5 psi.
 +    * This pump can be used instead of the 1/2 speed pump on XLs but will have lower oil pressure. Only use for maximum performance (race only).
 +  * **1970 XR750 Oil Pump (26203-54RA)**
 +    * Same pump as the KR pump.
 +  * **1972 XR-750 Oil Pump (26203-54RB)**:
 +    * Feed pump speed is 1/4 of the engine speed and the return side operated at a 2:1 ratio of the feed side.
 +    * The breathing system was used to return oil from the crankcase into the cam / gear cover.
 +    * From there the oil drained directly onto the return gears of the oil pump. ((1972-2003 HD XR-750 Service Manual pg 27))
 +  * **1975-1987 Oil Pump (26203-74R)**:
 +    * The engine had a separate oil sump bolted to the crankcase.
 +    * Feed pump speed was 1/4 of the engine speed and the return side operated at a 2:1 ratio of the feed side.
 +    * Return gears scavenged the crankcase oil through an external oil line. ((1972-2003 HD XR-750 Service Manual pg 27))
 +  * **1988-2003 XR-750 Oil Pump (26203-88R)**:
 +    * The same design of the '75' pump.
 +    * Had more efficient drive gear design and improved oil routing.
 +    * Feed pump speed was doubled to 1/2 of the engine speed and the return side operated at a 4:1 ratio of the feed side.
 +    * The oil pump drive gear was re-activated as a breather only. ((1972-2003 HD XR-750 Service Manual pg 27))
  
 ====== 1977-1985 Gerotor Driven Pumps ====== ====== 1977-1985 Gerotor Driven Pumps ======
Line 116: Line 362:
  
   * In a gerotor type pump, oil is transferred from the inlet to the outlet as it is trapped between the rotating inner and outer gerotors. ((1970-1978 HD XL/XLH/XLCH/XLT 1000 FSM))   * In a gerotor type pump, oil is transferred from the inlet to the outlet as it is trapped between the rotating inner and outer gerotors. ((1970-1978 HD XL/XLH/XLCH/XLT 1000 FSM))
-  * All Sportster gerotor pumps (77 and up) turn clockwise when viewed from the top. \\ (as opposed to 76 and older pumps that turn counter clockwise) ((needspeed of the XLFORUM http://xlforum.net/forums/showthread.php?t=2071153&page=7))+  * All Sportster gerotor pumps (77 and up) turn clockwise when viewed from the top. \\ (as opposed to 76 and older pumps that turn counter clockwise) ((needspeed of the XLFORUM https://www.xlforum.net/showthread.php?t=2071153&page=7))
  
   * The gearshaft is in a worm gear configuration with the drive gear on the pinion shaft.   * The gearshaft is in a worm gear configuration with the drive gear on the pinion shaft.
Line 126: Line 372:
 {{:techtalk:ih:oil:77-_85_oil_pump_drawing_by_hippysmack.jpg?direct&400|}} ((drawing by Hippysmack)) {{:techtalk:ih:oil:77-85_oil_pump_feed_transfer_by_hippysmack.jpg?direct&300|}} ((photo by Hippysmack)) {{:techtalk:ih:oil:77-_85_oil_pump_drawing_by_hippysmack.jpg?direct&400|}} ((drawing by Hippysmack)) {{:techtalk:ih:oil:77-85_oil_pump_feed_transfer_by_hippysmack.jpg?direct&300|}} ((photo by Hippysmack))
  
- +  * This pump has two hose fittings; ((ironheadjunkie of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/131846-oil-line-routing/page2?t=1400314&page=2))
-  * This pump has two hose fittings; ((ironheadjunkie of the XLFORUM http://xlforum.net/forums/showthread.php?t=1400314&page=2))+
     * The rear fitting is the oil feed.     * The rear fitting is the oil feed.
     * The front fitting (above the oil pressure switch) is the oil return.     * The front fitting (above the oil pressure switch) is the oil return.
Line 134: Line 379:
     * Then, the oil will return from the front fitting of the oil pump to the oil tank.     * Then, the oil will return from the front fitting of the oil pump to the oil tank.
  
 +{{:techtalk:evo:oil:oil_pressure_switch_threads_by_hippysmack.png?direct&300|}} ((drawing by Hippysmack)) \\
  
-===== Production Oil Pumps ===== +===== Pump Changes / Features ===== 
 +See the link in the sub documents above for 77-85 Oil Pump - Parts Lists and Upgrades. \\
   * There are 2 basic pumps:   * There are 2 basic pumps:
     - 77-E83 (4 versions)     - 77-E83 (4 versions)
Line 152: Line 398:
   * See "77-85 Oil Pump Parts Lists and Upgrades" above for the complete list and years for all the changes.   * See "77-85 Oil Pump Parts Lists and Upgrades" above for the complete list and years for all the changes.
  
- +{{:techtalk:ih:oil:oil_line_routing_3_by_hopper.jpg?direct&300|}} ((photo by Hopper of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/50355-and-yet-another-77-ground-up-rebuild/page10?t=209347&page=10)) \\
-{{:techtalk:ih:oil:oil_line_routing_3_by_hopper.jpg?direct&300|}} ((photo by Hopper of the XLFORUM http://xlforum.net/forums/showthread.php?t=209347&page=10)) \\+
  
 |{{:techtalk:ih:oil:77_style_oil_pump_by_2_ironheadjunkie.jpg?direct&300|}}|{{:techtalk:ih:oil:77_style_oil_pump_by_1_ironheadjunkie.jpg?direct&300|}}|{{:techtalk:ih:oil:77_oil_pump_parts_by_northern_bobber.jpg?direct&300|}}| |{{:techtalk:ih:oil:77_style_oil_pump_by_2_ironheadjunkie.jpg?direct&300|}}|{{:techtalk:ih:oil:77_style_oil_pump_by_1_ironheadjunkie.jpg?direct&300|}}|{{:techtalk:ih:oil:77_oil_pump_parts_by_northern_bobber.jpg?direct&300|}}|
-|  77-E83 Style Oil Pump ((photos by ironheadjunkie of the XLFORUM http://xlforum.net/forums/showthread.php?t=1400314&page=2))  ||  77 Oil Pump Parts ((photo by northern bobber of the XLFORUM http://xlforum.net/forums/showthread.php?t=2027306&highlight=oil+pump+gear))  |+|  77-E83 Style Oil Pump ((photos by ironheadjunkie of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/131846-oil-line-routing/page2?t=1400314&page=2))  ||  77 Oil Pump Parts ((photo by northern bobber of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/190191-did-my-oil-pump-die-on-me?t=2027306&highlight=oil+pump+gear))  |
  
 |{{:techtalk:ih:oil:79_style_oil_pump_1_by_peteroo.jpg?direct&300|}}|{{:techtalk:ih:oil:79_style_oil_pump_2_by_peteroo.jpg?direct&300|}}|{{:techtalk:ih:oil:79_style_oil_pump_3_by_peteroo.jpg?direct&300|}}| |{{:techtalk:ih:oil:79_style_oil_pump_1_by_peteroo.jpg?direct&300|}}|{{:techtalk:ih:oil:79_style_oil_pump_2_by_peteroo.jpg?direct&300|}}|{{:techtalk:ih:oil:79_style_oil_pump_3_by_peteroo.jpg?direct&300|}}|
-|  79 Oil Pump ((photo by Peteroo of the XLFORUM http://xlforum.net/forums/showthread.php?t=2070085))  |||+|  79 Oil Pump ((photo by Peteroo of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-motor-engine/sportster-motorcycle-bottom-end/193934-oil-pump-hard-to-spin?t=2070085))  |||
  
-====== Priming the Oil Pump ====== +====== Oil Pump Drive Gears (1957-1985) ====== 
-A dry pump won't pump oil. \\ +===== Gear Configuration ===== 
-It will 'cavitate' when their is not a hydraulic seal between the gerotors and the inlet hose from the tank. \\+The gear mesh (oil pump driveshaft gear to drive gear on the pinion shaft) looks to be a worm gear configuration. \\ 
 +However, that is not accurate. It's actually two right handed helical gears in a 90 degree configuration (or cross axis helical gears).
  
-Any time you have removed the oil pump or the removed / drained the feed hose from the oil tank, the pump needs to be primed. \\ +The teeth on these gears stay in contact longer than straight teeth spur gears. ((https://www.mcmaster.com/helical-gears)) \\ 
-  * The oil pump needs to be primed with oil / lube before it can transfer oil from the inlet to the outlet cavity inside. +(which allows them to transmit higher loads at higher speeds than spur gears) \\ 
-    * Prime the oil pump per the FSM; +The gears are carbon steel for strength with hardened teeth for increased wear resistance. \\ 
-      * Upon removal / inspection, oil the pump internals. +(once axial play wears the hardness, the teeth wear down rather quickly) \\ 
-      * Remove the oil pressure switch and rotate the engine until oil comes out the end of the pump and reinstall the switch. + 
-    * If you let it sit long enough, oil will gravity drain inside the pump and prime it. +For the gears to mesh correctly, they must have the same pressure angle and pitch. \\ 
-    * Another way to prime the pump is to use assembly lube on the gerotors and inside of the pump before installing it. ((aswracing of the XLFORUM http://xlforum.net/forums/showthread.php?p=4805186#post4805186)) \\ Then you have an instant hydraulic seal to help the oil pump suck oil from the hose. +Helical gears can be configured to transmit motion in a straight line (or used for Sporty oil pumps at a 90° angle). \\ 
-    * You can also using a large syringe with a tapered tip inserted into the oil supply hose on the bottom of the oil tank. ((ericfreeman of the XLFORUM http://xlforum.net/forums/showthread.php?p=5751479#post5751479)) \\ Then you can force feed oil the pump and on to the engine using this technique and it avoids having to mess with the sending unit.+To transmit motion at a 90° angle, 2 gears are paired in the same tooth direction (right handed). 
 + 
 +===== 57-76 Oil Pump Drive Gear ====== 
 + 
 +The 57-76 pinion shaft has 4 external splines and one is longer than the other three. \\ 
 +The 57-76 oil pump drive gear (26318-37) has 4 internal splines that match to the pinion shaft with one longer recess between them and is a slip fit over the shaft. \\ 
 +The drive gear slides onto the pinion shaft one way (only) with a timing mark in the front over the wider recess. \\ 
 +You can't install the drive gear in any 360° position where it will fit on the shaft and it's timing mark does not line up with the pinion gear timing mark. \\ 
 +The timing mark on the front of the drive gear isn't used to time anything but may simply be there to distinguish that to be the front of the gear. \\ 
 + 
 +{{:techtalk:ih:oil:oil_pump_drive_gear_26318-37_pic2_by_robison_motorcycles.jpg?direct&300|}} ((photo courtesy of Ebay seller, Robison Motorcycles. [[https://www.ebay.com/str/robisonmotorcycles?_trksid=p2047675.l2563|Link to Ebay Store]]: )) {{:techtalk:ih:oil:oil_pump_drive_gear_26318-37_pic1_by_robison_motorcycles.jpg?direct&300|}} ((photo courtesy of Ebay seller, Robison Motorcycles. [[https://www.ebay.com/str/robisonmotorcycles?_trksid=p2047675.l2563|Link to Ebay Store]]: )) {{:techtalk:ih:oil:oil_pump_drive_gear_26318-37_pic3_by_robison_motorcycles.jpg?direct&300|}} ((photo courtesy of Ebay seller, Robison Motorcycles. [[https://www.ebay.com/str/robisonmotorcycles?_trksid=p2047675.l2563|Link to Ebay Store]]: )) 
 + 
 +===== 1977-1987 Oil Pump Drive Gear ====== 
 +The 1977-1987 pinion shaft has 6 external splines all being the same length. \\  
 + The 1977-1987 oil pump drive gear (26318-75) has 6 internal splines that match to the pinion shaft and is a slip fit over the shaft. \\ 
 +The drive gear slides onto the pinion shaft with no direct radial or front to back positioning and has no timing mark. \\ 
 +So you can install the drive gear in any position where it will fit on the shaft (has no front or back either). \\
  
 +|  1977-1987 Sportster Oil Pump Drive Gear ((photos courtesy of c3cycle.com, Link to site: https://www.c3cycle.com/))   |||
 +|{{:techtalk:ih:oil:1977-1987_sportster_oil_pump_drive_gear_26318-75_pic1_by_c3-cycle-tech.jpg?direct&300|}}|{{:techtalk:ih:oil:1977-1987_sportster_oil_pump_drive_gear_26318-75_pic2_by_c3-cycle-tech.jpg?direct&300|}}|{{:techtalk:ih:oil:1977-1987_sportster_oil_pump_drive_gear_26318-75_pic3_by_c3-cycle-tech.jpg?direct&300|}}|
  
 \\ \\
  
 [[:techtalk:menu|{{:techtalk:gototechnicalmenu.jpg|}}]] [[:techtalk:menu|{{:techtalk:gototechnicalmenu.jpg|}}]]

Trace: