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techtalk:ih:oil04 [2019/06/27 16:59]
hippysmack [Sub Documents]
techtalk:ih:oil04 [2024/01/01 20:42] (current)
hippysmack
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 ====== IH: Oiling & Lubrication ====== ====== IH: Oiling & Lubrication ======
 ====== Oil Tank, Lines and Routing ====== ====== Oil Tank, Lines and Routing ======
 +\\
 +====== Oil Tank Assemblies ======
 ===== Sub Documents ===== ===== Sub Documents =====
-  * [[techtalk:ref:oil14|Routing ​Oil Lines with an Oil Cooler]] +  * [[techtalk:ih:oil04e|Pics and Information on 1957-1978 XL, XLH "​Kidney" ​Oil Tanks]] 
-  * [[techtalk:ref:oil17#​refoiling_lubrication|Running Copper ​Oil Lines]] +  * [[techtalk:​ih:​oil04f|Pics and Information on 1958-1965 XLCH "​Horseshoe" ​Oil Tanks]] 
-  * [[techtalk:​ih:​oil04a|Rebuilding the Kidney ​Tank Oil Cap]]+  * [[techtalk:ih:oil04g|Pics and Information on 1966-E1973 XLCH "​Lunchbox" ​Oil Tanks]] 
 +  * [[techtalk:​ih:​oil04h|Pics and Information on L1973-1978 XLCH "​Lunchbox"​ Oil Tanks]] 
 +  * [[techtalk:​ih:​oil04i|Pics and Information on 1977-1978 XLCR Oil Tanks]] 
 +  * [[techtalk:​ih:​oil04j|Pics and Information on 1979-1981 Sportster Oil Tanks]] 
 +  * [[techtalk:​ih:​oil04k|Pics and Information on 1982 Sportster Oil Tanks]] 
 +  * [[techtalk:​ih:​oil04l|Pics and Information on 1983-1993 Sportster Oil Tanks]] 
 +  * [[techtalk:​ih:​oil04m|1982-1993 Sportster Retrofit Oil Tank Kit (except XR-1000)]] 
 +  * [[techtalk:​evo:​oil04k|How to Distinguish Between 1982-2001 ​Oil Tanks at a Glance]] 
 +  * [[techtalk:​ih:​oil04r|Pics and Information on XR-1000 Oil Tanks]] 
 +\\
  
 +Tank Assembly per Year Model: \\
  
-Click on pic to enlarge: \\ +^{{techtalk:​miscres:​instruction_sheet_header_4.png?​nolink&​820|}}||||| 
 +|Year|Model|Tank Part #|Oil Cap|Battery Tray| 
 +|1957-E1962|XL,​XLH|62507-56A|62610-52|66224-52B \\ 66224-52C| 
 +|  Notes: |6v battery carrier (66224-52C) replaced -52B for 57-60 in 1961.|||| 
 +|1958-1961 \\ 1962 \\ 1963-1965|XLC,​ XLCH|62503-52 \\ 62503-52A \\ 62503-52B|62626-54 \\ 62625-62|N/​A| 
 +|  Notes: |Screw-in filler cap. Cap 62626-54 has no dipstick, 62625-62 and future caps have dipstick.|||| 
 +|L1962-1963 \\ 1964|XLH|62507-62 \\ 62507-62A \\ 62507-62B|62610-52|66224-52C| 
 +|  Notes|Tank 62507-62B (sold for L62-66 since 1969).|||| 
 +|1965-1966|XLH|62507-62B|62610-52 ​\\ 62610-52A|66223-65| 
 +|  Notes: |Filler cap 62610-52 (E66), cap 62610-52A (L66).|||| 
 +|1966-1969|XLCH|62508-66|62625-62 \\ 62625-66A|N/​A| 
 +|  Notes: |Filler cap 62625-62 (66), cap 62625-66A (67) (both screw-in caps). Drain plug (704) in on the left side of the bike. \\ Oil filler hole is on the front side of the tank. |||| 
 +|1967-1971|XLH|62507-67|62610-52A|66205-67 \\ 66205-67A (70)| 
 +|  Notes: |(12v) battery support (66480-67) required.|||| 
 +|1970-E1973|XLCH|62508-70|62625-70|66208-70| 
 +|  Notes: |62508-70 "​lunchbox"​ tank. Drain plug (704) is on the right side at the bottom of the tank. \\ Oil filler hole is on the rear side of the tank.|||| 
 +|1972 \\ 1973-1978|XLH|62507-72 \\ 62507-67A|62610-52A|66205-67B \\ 66205-67C (75)| 
 +|:::​|:::​|:::​|:::​|66205-75 \\ 66205-78| 
 +|  Notes: |  |||| 
 +|L1973-1978|XLCH|62508-73|62625-70|66236-73| 
 +|  Notes: |  |||| 
 +|1977-1978|XLCR|62514-77|62625-70|Built-into \\ oil tank| 
 +|  Notes: |Triangle shaped side, has threaded 90° fittings on the left front side for 1/4" oil sight tube. \\ Oil spout is on the top of the tank beside the 90° fitting for the 1/4" vent hose. "​AMF"​ transfer decal on the left side. \\ Drain plug (704) on (L) bottom of tank.|||| 
 +|1979|XL, XLS, XLCH|62449-79|62599-79|Built-into \\ oil tank| 
 +|  Notes: |Triangle shaped side. Drain plug (704) on (L) bottom of tank. Primed tank not sold \\ for parts order (no part# until 1981). Painted Part#s: (62450-79DH Vivid Black), (62450-79EN Concord Blue) \\ (62450-79EP Chestnut Brown) |||| 
 +|1980-1981|XL,​ XLS|62587-80|62625-80 \\ 62635-79|Built-into \\ oil tank| 
 +|  Notes: |Triangle shaped side. Drain plug (704) on (L) side of tank at the bottom. Non-painted \\ tank not sold for parts order (no part# until 1981). Dipstick 62635-79 with oil temp gauge. Label on cap (62481-80) \\ ie, "Power Blend" etc.|||| 
 +|1982|XL, XLS|62475-81A|62595-82 \\ 62595-82A|66191-81A| 
 +|  Notes: |Battery box no longer built to tank. \\ Tank now with rubber mount fasteners. Drain plug (706) on the bottom.||| 
 +|1983-1993|XL,​ XLS|62475-83|62595-82A|66191-83| 
 +|  Notes: |  |||| 
 +|1982-1993|All except XR-1000|62475-97A (98 tank)|62634-84A|66194-94A (97)| 
 +|  Notes: |Retrofit oil tank kit with battery box, oil lines and fittings. \\ See the link above under sub documents (1982-1993 Sportster Retrofit Oil Tank Kit) for more information.||||
  
 ====== Oil Lines ====== ====== Oil Lines ======
-The OD of the oil & vent lines is as important as the ID. ((IronMick of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=563241&​page=2)) \\+===== Sub Documents ===== 
 +  * [[techtalk:​ref:​oil17#​refoiling_lubrication|Running Copper Oil Lines]] 
 +\\ 
 + 
 +The OD of the oil & vent lines is as important as the ID. ((IronMick of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​78212-67-ironhead-oil-routing/​page2?​t=563241&​page=2)) \\
 If you buy automotive lines that are larger OD, they will be difficult to run in the limited space and easy to kink. \\ If you buy automotive lines that are larger OD, they will be difficult to run in the limited space and easy to kink. \\
-Oil lines for 59 and up: \\ 
  
-Feed and Return: 3/8" ID X 5/8" OD reinforced rubber. \\ +Feed and Return: 3/8" ID X 5/8" OD reinforced rubber ​was introduced in 1969. \\ 
-Vent: 1/4" ID, 1/2" OD reinforced rubber. \\ +Vent: 1/4" ID, 1/2" OD reinforced rubber ​also introduced in 1969. \\ 
-The tank is vented to the cam chest becauseit applies a slightly negative pressure to the tank. ((ryder rick of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=600218&​page=2)) \\ +The tank is vented to the cam chest because it applies a slightly negative pressure to the tank. ((ryder rick of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​81492-oil-lines/​page2?​t=600218&​page=2)) \\ 
-This promotes the evacuation of condensate from the tank and keeps the tank from being pressurized. \\ +This promotes the evacuation of condensate from the tank and keeps the tank from being pressurized (by the air that is also returned by the scavenge pump)\\
-(by the air that is also returned by the scavenge pump) \\+
 General oil line routing on AMF Sportsters: \\ General oil line routing on AMF Sportsters: \\
-The vent and the return lines route under the starter and solenoid. (can't run over them since the exhaust is there) ((74XL of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?t=80209)) \\ +The vent and the return lines route under the starter and solenoid. (can't run over them since the exhaust is there) ((74XL of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​39441-oil-line-routing-but-not-the-typical-question?t=80209)) \\ 
-Use care under the starter as to not kink or flatten the lines (rubber or copper) ((garbiker of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=80209&​page=2)) \\ +Use care under the starter as to not kink or flatten the lines (rubber or copper) ((garbiker of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​39441-oil-line-routing-but-not-the-typical-question/​page2?​t=80209&​page=2)) \\ 
 Feed line runs out the bottom of the oil tank, close to the chain, around the swing arm and under. \\ Feed line runs out the bottom of the oil tank, close to the chain, around the swing arm and under. \\
-The filter and cooler are (plumbed) in the return line. ((IronMick of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=783392&​page=2)) \\+The filter and cooler are (plumbed) in the return line. ((IronMick of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​94405-oil-line-routing-on-an-84/​page2?​t=783392&​page=2)) \\
  
 ===== Oil Line Routing ===== ===== Oil Line Routing =====
 +XLCH models did not come with a factory fitted oil filter. 1957-1978 XL, XLH models were factory fitted with oil filters inside the oil tank. \\
 +You can swap to an external oil filter on XLH or add an external filter to an XLCH. \\
 +[[techtalk:​ref:​oil13|Click Here]] to reference External Oil Filters in the REF section of the Sportsterpedia. \\
 +
 +  * **1957-1966 XLH and 1958-1969 XLCH**:
 +    * Oil feed from the tank is on the top of the case behind the rear cylinder (rear fitting).
 +    * Oil return to the tank is on the top of the case behind the rear cylinder (front fitting).
 +    * Vent line from the oil tank is on the top of the case behind the rear cylinder (lowest and smallest, 1/4" hose fitting).
 +    * The primary / transmission vents thru the motor internally via the oil transfer valve.
 +    * Drain plug is threaded into the tank.
 +  * **1967-1976 XLH and 1970-1976 XLCH**:
 +    * Oil feed from the tank is on the rear of the oil pump (3/8" hose fitting).
 +    * Oil return to the tank is on the top of the case behind the rear cylinder (3/8" hose fitting).
 +    * Vent line from the oil tank is on the rear of the cam cover (1/4" hose 90° fitting).
 +    * The primary / transmission vents thru the motor internally via the oil transfer valve.
 +    * Drain plug is threaded into the tank.
 +  * **1977-1985 (all models)**:
 +    * Oil feed from the tank is on the lower rear of the oil pump (3/8" hose fitting).
 +    * Oil return to the tank is on the upper front of the oil pump (3/8" hose fitting).
 +    * Vent line from the oil tank is on the rear of the cam cover (1/4" hose 90° fitting).
 +    * The primary / transmission vents to atmosphere from the top of the transmission near the rear motor mount just in front of the solenoid (1/4" hose fitting). \\ [[techtalk:​ih:​oil02|Click here]] for more information on the trans/​primary vent in the Sportsterpedia.
 +      * 77-80: The hose should run straight up under the seat and then loop back down (without kinks).
 +      * 81-85:The hose should run under the starter Over (all oil lines and the rear brake line) and down between the pivot bolt and swing arm (without kinks). ((HD Service Bulletin #M-813 dated January, 30 1981))
 +    * Oil drain:
 +      * 77-82: Drain plug is threaded into the tank.
 +      * 83-85: Drain hose is attached to the tank, runs across the bike terminating on a welded steel plug under the battery tray.  ​
 +
 +**Simplified OEM Oil Line Routing Drawings**: ((drawings by Hippysmack)) \\
 +Click on a drawing to enlarge: \\
 +Proper line routing is crucial. Mixing up the line connections can destroy your engine! \\
 +
 +{{:​techtalk:​ih:​oil:​simplified_oil_routing_57-66_xlh_and_58-69_xlch_by_hippysmack.png?​direct&​300|}} {{:​techtalk:​ih:​oil:​simplified_oil_routing_67-76_xlh_and_70-76_xlch_by_hippysmack.png?​direct&​300|}} {{:​techtalk:​ih:​oil:​simplified_oil_routing_77-78_sportsters_by_hippysmack.png?​direct&​300|}} \\
 +
 +{{:​techtalk:​ih:​oil:​simplified_oil_routing_79-82_sportster_by_hippysmack.png?​direct&​300|}} {{:​techtalk:​ih:​oil:​simplified_oil_routing_83-e84_sportster_by_hippysmack.png?​direct&​300|}} {{:​techtalk:​ih:​oil:​simplified_oil_routing_l84-85_sportster_by_hippysmack.png?​direct&​300|}} \\
  
-There is a steel bracket that holds the oil line in position. ((Hopper of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=80209&​page=2)) \\+There is a steel bracket that holds the oil line in position. ((Hopper of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​39441-oil-line-routing-but-not-the-typical-question/​page2?​t=80209&​page=2)) \\
 It mounts onto one of the rear engine mount or case bolts and keeps the line away from the chain.\\ It mounts onto one of the rear engine mount or case bolts and keeps the line away from the chain.\\
 The bracket is a piece of .060" sheet metal about 3/4" wide and maybe 3" long with a hole in one end where the bolt passes through it. \\ The bracket is a piece of .060" sheet metal about 3/4" wide and maybe 3" long with a hole in one end where the bolt passes through it. \\
 The other end is bent in a half circle that fits over the oil line and holds it against the frame / engine. \\ The other end is bent in a half circle that fits over the oil line and holds it against the frame / engine. \\
-|  Feed line behind the chain on 73 XLCH ((photo by Rush of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=80209)) ​ |  Missing clamp allows the chain to rub the hose. ((photo by Dutch Bobber of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=2072104&​highlight=oil+filter&​page=2)) ​ |  A steel line was used to replace the rubber hose. ((photo by Dutch Bobber of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=2072104&​highlight=oil+filter&​page=2)) ​ |+|  Feed line behind the chain on 73 XLCH ((photo by Rush of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​39441-oil-line-routing-but-not-the-typical-question?​t=80209)) ​ |  Missing clamp allows the chain to rub the hose. ((photo by Dutch Bobber of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​195705-ironhead-project/​page2?​t=2072104&​highlight=oil+filter&​page=2)) ​ |  A steel line was used to replace the rubber hose. ((photo by Dutch Bobber of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​195705-ironhead-project/​page2?​t=2072104&​highlight=oil+filter&​page=2)) ​ |
 |{{:​techtalk:​ih:​oil:​73_xlch_chain_and_tank_oil_line_by_rush.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​chain_rubbing_oil_line_by_dutch_bobber.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​steel_oil_line_replacement_by_dutch_bobber.jpg?​direct&​300|}}| |{{:​techtalk:​ih:​oil:​73_xlch_chain_and_tank_oil_line_by_rush.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​chain_rubbing_oil_line_by_dutch_bobber.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​steel_oil_line_replacement_by_dutch_bobber.jpg?​direct&​300|}}|
  
 77-85: \\ 77-85: \\
 The oil return comes off the front of the oil pump, not the top of the case like earlier years. \\ The oil return comes off the front of the oil pump, not the top of the case like earlier years. \\
-Essentially you have the following lines: ((ericfreeman of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?t=600218)) \\+Essentially you have the following lines: ((ericfreeman of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​81492-oil-lines?t=600218)) \\
 Feed: From the bottom of the oil tank to the rear fitting (inlet) on the oil pump. \\ Feed: From the bottom of the oil tank to the rear fitting (inlet) on the oil pump. \\
 Return: From the top of the oil tank to the front oil pump fitting close to the pressure switch. \\ (perhaps after going through a cooler) \\ Return: From the top of the oil tank to the front oil pump fitting close to the pressure switch. \\ (perhaps after going through a cooler) \\
 Vent: From the top of the oil tank to the 1/4" hose nipple on the upper backside of the cam cover in front of the sprocket. \\ Vent: From the top of the oil tank to the 1/4" hose nipple on the upper backside of the cam cover in front of the sprocket. \\
  
-|  Oil Lines on 77 XLCH. ((photos by Hopper of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=209347&​page=10)) ​ ||+|  Oil Lines on 77 XLCH. ((photos by Hopper of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​50355-and-yet-another-77-ground-up-rebuild/​page10?​t=209347&​page=10)) ​ ||
 |{{:​techtalk:​ih:​oil:​oil_line_routing_2_by_hopper.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​oil_line_routing_4_by_hopper.jpg?​direct&​300|}}| |{{:​techtalk:​ih:​oil:​oil_line_routing_2_by_hopper.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​oil_line_routing_4_by_hopper.jpg?​direct&​300|}}|
-| 
-===== Connections at the Oil Tank ===== 
  
 +===== Line and Fitting Part Numbers =====
  
-There are generally 4 holes on all early style oil tanks. ((Ferrous Head of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1313106&​page=3)) \\ +  * **1957-E1961 XLH** 
-Two near the bottom of the tank and two near the top\\ +    * **Feed Line**: Rubber hose with compression fittings ​on both ends. 
-The feed line will be near the bottom and the return line near the top\\ +      * 63517-54 Rubber hose (oil suction line)'​ 
-These two lines will be bigger than the other two\\ +      * 63533-52 NPT to rubber hose fitting. 
-The smaller line at the bottom is the chain oiler (often not used and blocked off or just turned off). \\ +      * 63529-52 Brass compression sleeve ​(both ends). 
-The smaller ​line at the top is the vent for the tank\\ +      * 63527-52 Compression nut (both ends). 
-(on early engines it runs to the top of the case just behind the rear cylinder\\ +      * 63539-54 Compression to Rubber Hose 45° Elbow.  
-There are internal drilling to route the vent into the cam chest (which vents to atmosphere). \\ +    * **Return Line**: Steel tubing, bare ended, with rubber seal compression fittings on both ends
-On later engines it runs down to the cam cover which has a 90° fitting to accommodate it\\+      * 63507-56A Pre-bent steel tubing
 +      * 63525-50 NPT to tube connector fitting (both ends)
 +      * 63529-50 Rubber compression sleeve ​(both ends). 
 +      * 63527-50 Oil line nut (both ends)
 +    * **Oil Tank Vent Line**: Steel tubing, bare ended, with seal compression fittings ​on both ends. 
 +      * 63570-56 Pre-bent steel tubing. 
 +      * 63526-57 Vent line connector (both ends). 
 +      * 62360-50 Rubber compression sleeve ​(both ends). 
 +      * 62361-50 Oil line nut.
  
-==== XLCH Oil Tank ====+  * **1958- ​XLCH**: 
 +    * **Feed Line**: 
 +      * 62356-53 3/8" Rubber hose. 
 +      * 63540-53 3/8" Hose bibb 45° elbow at the engine. (1958-E1962) 
 +      * 62696-62 3/8" Hose bibb 90° elbow at the engine. (L1962-1965) 
 +    * **Return Line**: 
 +      * 62356-53 3/8" Rubber hose. 
 +      * 63540-52 3/8" Hose bibb 45° elbow at the engine. (1958-E1962) 
 +      * 63540-62 3/8" Hose bibb 90° elbow at the engine. (L1962-1965| 
 +      * 63540-66 1/8" NPT (M-FM) 90° elbow at the engine. (1966-1969) 
 +    * **Vent Line**: 
 +      * 63578-41 Banjo fitting assembly at the oil tank.
  
  
-In a horseshoe tank, the return oil should go to the far side so that oil has to migrate from one side of the tank to the other to get picked up again. ((ryder rick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=600218&​page=2)) \\ +===== Connections at the Oil Tank =====
-Generic XLCH oil tank sketch ((photo by brianbbs67 of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1779533&​page=2)) \\ +
-{{:​techtalk:​ih:​oil:​generic_xlch_oil_tank_sketch_by_brianbbs67.jpg?​direct&​300|}} \\+
  
-Stock XLCH horseshoe tank: (L) ((photo by Dr Dick)), (R) ((photo by fergerburger of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1507891)) \\  
-{{:​techtalk:​ih:​oil:​horseshoe_tank_by_dr_dick.jpg?​direct&​350|}} {{:​techtalk:​ih:​oil:​58-e63_xlch_horseshoe_tank_by_fergerburger.jpg?​direct&​350|}} \\ 
  
-Aftermarket horseshoe ​tank (no drain): ​((photos ​by CanadianTux ​of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?t=1313106&page=2)) ((http://​xlforum.net/​forums/showthread.php?t=1313106&​page=3)) \\ +==== 1957-1978 XL, XLH "​Kidney"​ Tanks ==== 
-{{:​techtalk:​ih:​oil:​horseshoe_tank_2_by_canadiantux_-_as_annotated.jpg?​direct&​263|}} {{:​techtalk:​ih:​oil:​horseshoe_tank_3_by_canadiantux.jpg?​direct&​197|}} {{:​techtalk:​ih:​oil:​horseshoe_tank_1_by_canadiantux_-_as_annotated.jpg?​direct&​197|}} \\+|  Kidney ​tank on 1964 XLH ((photo by Magneto Sportster ​of the XLFORUM, labeled by Hippysmack https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​198705-magneto-sportster-s-1964-xlh-restoration-project/​page4?t=2075542&page=4))  ​| ​ 1970 XLH Style Kidney Tank ((photo by golfish of the XLFORUM, labeled by Hippysmack https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​171411-battery-tray-and-oil-tank-mount-its-not-plug-n-play?t=1838788))  | 
 +|{{:​techtalk:​ih:​oil:​1964_xlh_kidney_oil_tank_by_magneto_sportster_-_labeled_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​1970_xlh_oil_tank_by_golfish.jpg?​direct&​300|}}|
  
-The stock lunch box tanks have the vent and return lines on the top of the tank (and feed on the bottom). ((photos by fdny37 of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=532359)) \\ +==== 1958-1965 XLCH (HorseshoeTanks ===
-Return (L), Vent (R) \\ +{{:​techtalk:​ih:​oil:​horseshoe_oil_tank_by_fergerburger_labeled_by_hippysmack.jpg?​direct&​300|}} ​((photo by fergerburger of the XLFORUM, annotated by Hippysmack)) ​{{:​techtalk:​ih:​oil:​l1962-1965_xlch_horseshoe_tank_by_ted_b_labeled_by_hippysmack.jpg?​direct&​300|}} ​((photo by Ted B of the XLFORUM, annotated by Hippysmack)) \\
-{{:​techtalk:​ih:​oil:​68_oil_tank_1_by_fdny37.jpg?​direct&​300|}} {{:​techtalk:​ih:​oil:​68_oil_tank_2_by_fdny37.jpg?​direct&​300|}}+
  
-==== XLH Oil Tank ====+==== 1966-1978 XLCH (Lunchbox) Tanks ==== 
 +  * **1966-1969 XLCH Oil Tanks**;  
 +    * The vent line is at the top (banjo fitting with 1/4" hose nipple). 
 +    * The return is on the rear side near the top of the tank (3/8" hose fitting). 
 +    * The feed is on the bottom left behind the flange (3/8" hose fitting). 
 +    * The drain plug is on the left bottom corner. \\ 
 +  * **1970-E1973 XLCH Oil Tanks**; \\ There are (3) 1/8" NPT fittings all on the bottom of tank. 
 +    * The lone fitting rear of the center flange is the feed (straight 3/8" hose barb). 
 +    * The fitting forward of the flange on the left (primary) side of the tank is the return and also uses a straight 3/8" hose barb. 
 +    * The fitting forward of the flange on the right (cam side) is the tank vent uses a 90° hose barb fitting for a 1/4" hose. ((Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​186147-1970-lunchbox-oil-tank-routing#​post3984656)) 
 +    * The drain plug is on the right bottom corner. \\
  
-{{:​techtalk:​ih:​oil:​oil_line_diagram_by_brianbbs67.jpg?​direct&​300|}} ((Diagram ​by brianbbs67 ​of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1779533&​page=3)) \\+{{:​techtalk:​ih:​oil:​1966-1969_xlch_oil_tank_fittings_by_bwf347.jpg?​direct&​300|}} ((photo by Bwf347 ​of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​202237-xlch-lunchbox-on-xlh-frame#​post4499469)) \\
  
-{{:​techtalk:​ih:​oil:​73_oil_tank_4_by_vampkiller.jpg?​direct&​300|}} ((photo by vampkiller ​of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1779533&​page=3)) {{:​techtalk:​ih:​oil:​oil_line_routing_1_by_hopper.jpg?​direct&​300|}} ((photo by Hopper ​of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?t=209347&page=10)) \\+{{:​techtalk:​ih:​oil:​1970-e1973_xlch_oil_tank_pic1_by_bwf347.jpg?​direct&​300|}} ((photos ​by Bwf347 ​of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​202237-xlch-lunchbox-on-xlh-frame#​post4499515)) {{:​techtalk:​ih:​oil:​1970-e1973_xlch_oil_tank_pic2_by_bwf347.jpg?​direct&​300|}} ((photos ​by Bwf347 ​of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​202237-xlch-lunchbox-on-xlh-frame#​post4499515)) {{:​techtalk:​ih:​oil:​1970-e1973_xlch_oil_tank_pic3_by_bwf347.jpg?direct&300|}} ((photos by Bwf347 of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​202237-xlch-lunchbox-on-xlh-frame#​post4499515)) \\
  
-{{:​techtalk:​ih:​oil:​73_oil_tank_1_by_vampkiller.jpg?​direct&​300|}} ((photo by vampkiller ​of the XLFORUM ​http://​xlforum.net/​forums/​showthread.php?​t=1779533&​page=3)) {{:​techtalk:​ih:​oil:​73_oil_tank_2_by_vampkiller.jpg?​direct&​300|}} ((photo by vampkiller ​of the XLFORUM ​http://​xlforum.net/​forums/​showthread.php?​t=1779533&​page=3)) +{{:​techtalk:​ih:​oil:​l1973-1978_xlch_oil_tank_pic1_by_paraord.jpg?​direct&​300|}} ((photo by paraord ​of the XLFORUM)) {{:​techtalk:​ih:​oil:​l1973-1978_xlch_oil_tank_pic2_by_paraord.jpg?​direct&​300|}} ((photo by paraord ​of the XLFORUM)) {{:​techtalk:​ih:​oil:​l1973-1978_xlch_oil_tank_pic3_by_paraord.jpg?​direct&​300|}}((photo by paraord ​of the XLFORUM)) \\
- {{:​techtalk:​ih:​oil:​73_oil_tank_3_by_vampkiller.jpg?​direct&​300|}} ((photo by vampkiller ​of the XLFORUM ​http://​xlforum.net/​forums/​showthread.php?​t=1779533&​page=3)) \\+
  
-==== Custom ​Oil Tank ==== +==== 1979-1981 Sportster ​Oil Tank ==== 
- +There were two tanks used (79 and 80-81) and both of them connect to the engine the same way. \\ 
- +The vent is the right angle nipple on the top of the right side (1/4" hose fitting). \\ 
-This tank is pretty straight forward. ​((photo by knotwerk ​of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=563241)) ​\\  +The return ​is the upper straight nipple on the left side of the tank (3/8" hose fitting). \\ 
-Top (2fittings are vent and fill. \\  +The feed is the lower straight nipple on the left side of the tank (3/8" hose fitting). \\ 
-Bottom fitting ​is supply to the engine. \\  +The drain plug is on the left bottom ​(79and left side at the bottom ​(80-81). \\
-It also has no drain fitting. \\  +
-{{:​techtalk:​ih:​oil:​67_oil_routing_2_by_knotwerk.jpg?​direct&​300|}} +
- +
-On this one (on a 74 XLH)the vent is higher than the feed and return lines. ​((photos by vyper202 of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1570042)) ​\\ +
-{{:​techtalk:​ih:​oil:​74_oil_line_routing_2_by_vyper202.jpg?​direct&​300|}} {{:​techtalk:​ih:​oil:​74_oil_line_routing_5_by_vyper202.jpg?​direct&​300|}}+
  
 +{{:​techtalk:​ih:​oil:​1979_sportster_oil_tank_by_smerch.jpg?​direct&​300|}} (((photo by smerch of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​133270-oil-line-routing-79-ironhead?​highlight=oil+tank#​post2842854)) {{:​techtalk:​ih:​oil:​1980-1981_sportster_oil_tank_fittings_by_cycle_warehouse.png?​direct&​300|}} ((photo courtesy of Cycle Warehouse https://​cyclewarehouse.online/​ (Ebay seller cyclewarehouse) ))
  
 +==== 1982-1993 Sportster Oil Tank ====
 +The 82-93 tanks basically look the same cosmetically and hose connections are the same with the exception of the drain plug. \\
 +The vent is the right angle nipple fitting on top of the tank (1/4" hose fitting). \\
 +The return is the upper right angle nipple on the back side (3/8" hose fitting). \\
 +The feed is the right angle nipple on the bottom of the tank (3/8" hose fitting). \\
 +1982: There is a drain plug on the bottom of the tank. \\
 +1983-1993: The drain is the bigger straight nipple on the back near the bottom of the tank (1/2" hose fitting). \\
  
 +{{:​techtalk:​ih:​oil:​1982_sportster_oil_tank_fittings.png?​direct&​300|}} ((1982 Sportster Oil Tank (used with permission) )) {{:​techtalk:​ih:​oil:​1983-1993_sportster_oil_tank_by_billeuze.jpg?​direct&​300|}} ((photo by billeuze of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​121711-new-oil-lines?​t=1192983)) \\
  
 ===== Connections at the Oil Filter ===== ===== Connections at the Oil Filter =====
-The oil filter (HD 63782-80T) is the small one that is usually used on custom bikes. Chrome or black can be found. ((IronMick ​of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=563241)) ​\\+[[techtalk:​ref:​oil13|Click Here]] to reference "​**Remote Oil Filters**"​ in the REF section ​of the Sportsterpedia for plumbing, connections and custom applications. \\
  
-It is also commonly known that the more oil you hold, the more motor heat can be transferred to dissipate that heat. \\ +The oil filter (HD 63782-80T) ​is the small one that is usually used on custom bikes. Chrome or black can be found. ((IronMick ​of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​78212-67-ironhead-oil-routing?t=563241)) \\
-Race bikes have huge oil tanks for that reason. ((Monte03 ​of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?t=563241)) \\ +
-If you go the filter route, be sure to purge the lines by bleeding the pump front nipple first while running. \\ +
-Then take the return line and place it into a pail before you connect to the barb tank fitting so you assure a complete circle has been made.+
  
-On all spin on oil filters, dirty oil goes in the outside of the filter. Clean oil comes out the center. (( ryder rick of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?p=5643382&​highlight=oil+filter+bracket#​post5643382)) \\+On all spin on oil filters, dirty oil goes in the outside of the filter. Clean oil comes out the center. (( ryder rick of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​192457-oil-line-connecting-oil-filter-late-84/​page2?​highlight=oil+filter+bracket#​post4166360)) \\
 If you are not sure, start the motor momentarily with the filter off and if oil is pumped out the center port, you have it backwards. \\ If you are not sure, start the motor momentarily with the filter off and if oil is pumped out the center port, you have it backwards. \\
  
-Plumbing for an external ​oil filter; ((hcrashster of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1526849)) \\ +1979 Sportsters didn't initially come stock with an oil filter ​at allThe MoCo offered an oil filter kit for it. \\
-Left or right side (depending on manufacturer) = Dirty oil in. \\ +
-Center= Little bit cleaner oil out. \\+
  
-|  Oil Line Routing ((Drawing by Dieselox4 of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=475120)) ​ | 
-|{{:​techtalk:​ih:​oil:​oil_line_routing_by_dieselox4.jpg?​direct&​300|}}| 
- 
-|  74 XLH Oil Filter Plumbing ((photo by vyper202 of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1570042)) ​ | 
-|{{:​techtalk:​ih:​oil:​74_oil_line_routing_4_by_vyper202.jpg?​direct&​300|}}| 
 ===== Connections at the Engine ===== ===== Connections at the Engine =====
-Early Sportsters had the lines route to the top of the case. ((Monte03 of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=563241)) \\ +|Oil line connections on a 61 XLCH ((photo by ironheadjunkie of the XLFORUM ​https://www.xlforum.net/​forum/​sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​127716-need-a-little-help-on-oil-line-routing-please?​threadid=1313106)) \\ Fittings (L) Return, (R) Feed, (hole) Vent|Oil line connections on a 67 XLCH ((photo by knotwerk of the XLFORUM ​https://www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/​78212-67-ironhead-oil-routing?t=563241)) \\ 1- Return to tank, 2- Feed to motor, 3- Vent hose ((Monte03 of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/78212-67-ironhead-oil-routing?t=563241))| 
-Later the MoCo routed a line directly to the back of the oil pump. \\ +|{{:​techtalk:​ih:​oil:​61_oil_line_routing_by_ironheadjunkie.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​67_oil_routing_1_by_knotwerk.jpg?​direct&​300|}}|
- +
-There is a transmission vent on top of the case in the area near the starter solenoid. ((IronMick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=563241&​page=2)) \\ +
-This one should just vent to atmosphere, either up attached to the frame, or down aimed to ground. \\ +
- +
-|Oil line connections on a 61 XLCH ((photo by ironheadjunkie of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​threadid=1313106)) \\ Fittings (L) Return, (R) Feed, (hole) Vent|Oil line connections on a 67 XLH ((photo by knotwerk of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?t=563241)) \\ 1- Return to tank, 2- Feed to motor, 3- Vent hose ((Monte03 of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=563241))|Oil line connections on a 68 XLCH ((photo by V of the XLFORUM http://xlforum.net/forums/​showthread.php?t=462481))| +
-|{{:​techtalk:​ih:​oil:​61_oil_line_routing_by_ironheadjunkie.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​67_oil_routing_1_by_knotwerk.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​68_xlch_oil_routing_2_by_fdny37.jpg?​direct&​300|}}|+
  
-| Oil lines on a 71 XLH w/ \\ custom mounted oil tank bungs ((photo by JonesL of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=2071385&​highlight=oil+filter)) ​ |  Oil lines on a 72 XLCH (no filter) ((photo by Scuba10jdl of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=2071385&​highlight=oil+filter)) ​ |+| Oil lines on a 71 XLH w/ \\ custom mounted oil tank bungs ((photo by JonesL of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​195090-oil-line-routing-a-thought?​t=2071385&​highlight=oil+filter)) ​ |  Oil lines on a 72 XLCH (no filter) ((photo by Scuba10jdl of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​195090-oil-line-routing-a-thought?​t=2071385&​highlight=oil+filter)) ​ |
 |{{:​techtalk:​ih:​oil:​71_xlh_oil_lines_by_jonesl.jpg?​direct&​150|}}|{{:​techtalk:​ih:​oil:​72_xlch_oil_line_routing_by_scuba10jdl.jpg?​direct&​300|}}| |{{:​techtalk:​ih:​oil:​71_xlh_oil_lines_by_jonesl.jpg?​direct&​150|}}|{{:​techtalk:​ih:​oil:​72_xlch_oil_line_routing_by_scuba10jdl.jpg?​direct&​300|}}|
  
-|  Oil lines on a 74 XLH ((photo by vyper202 of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1570042)) ​ |  Oil fittings on a 75 custom ​ ((photo by sifty of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1592463&​page=29)) ​ |  Oil lines on a 75 XLH ((photo by Dieselox4 of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=475120)) ​ |+|  Oil lines on a 74 XLH ((photo by vyper202 of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​144736-my-strange-oil-plumbing-pic-heavy?​t=1570042)) ​ |  Oil fittings on a 75 custom ​ ((photo by sifty of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​146604-first-harley-1975-xl1000-caf%C3%A9-project/​page29?​t=1592463&​page=29)) ​ |  Oil lines on a 75 XLH ((photo by Dieselox4 of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-styles/​chopper-bobber-talk/​70226-oil-tank-question?​t=475120)) ​ |
 |{{:​techtalk:​ih:​oil:​74_oil_line_routing_3_by_vyper202.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​75_oil_routing_by_sifty.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​75_oil_routing_by_dieselox4.jpg?​direct&​300|}}| |{{:​techtalk:​ih:​oil:​74_oil_line_routing_3_by_vyper202.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​75_oil_routing_by_sifty.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​75_oil_routing_by_dieselox4.jpg?​direct&​300|}}|
  
-This pic of a 74 model shows the chain oiler fitting (circled in green) which is usually just plugged off. ((ironheadjunkie of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1613141)) \\+This pic of a 74 model shows the chain oiler fitting (circled in green) which is usually just plugged off. ((ironheadjunkie of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​148522-74-oil-line-return-to-tank-from?​t=1613141)) \\
 The one circled in red is the vent return to the tank. \\ The one circled in red is the vent return to the tank. \\
-|Oil fittings on a 74 model ((photo by whyNot, of the XLFORUM, as labeled by ironheadjunkie  ​http://​xlforum.net/​forums/showthread.php?​t=1613141&​page=2)) ​ |+|Oil fittings on a 74 model ((photo by whyNot, of the XLFORUM, as labeled by ironheadjunkie  ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​148522-74-oil-line-return-to-tank-from/​page2?​t=1613141&​page=2)) ​ |
 |{{:​techtalk:​ih:​oil:​74_oil_fittings_under_the_cover_by_whynot-_annotated.jpg?​direct&​200|}}| |{{:​techtalk:​ih:​oil:​74_oil_fittings_under_the_cover_by_whynot-_annotated.jpg?​direct&​200|}}|
  
-===== Connection to Oil Cooler ===== +===== Connections Using an Oil Cooler ===== 
-See [[techtalk:​ref:​oil14|External Oil Coolers]] in the REF section of the Sportsterpedia. \\+XLCH models did not come with a factory fitted oil filter. 1957-1978 XL, XLH models were factory fitted with oil filters inside the oil tank. \\ 
 +You can swap to an external oil filter on XLH or add an external filter to an XLCH. \\ 
 +[[techtalk:​ref:​oil13|Click Here]] to reference ​External Oil Filters in the REF section of the Sportsterpedia. \\ 
 +[[techtalk:​ref:​oil14|Click Here]] to reference External Oil Coolers ​in the REF section of the Sportsterpedia ​(includes hose routing pics). \\ 
 + 
 +**Notes**: \\ 
 +  * **The oil cooler is plumbed into the RETURN side of the oiling system**. 
 +    * All oil coolers and lines are installed in the part of the oil flow loop that returns engine oil to the oil tank. \\ The oil outlet must direct oil flow into oil filter or the return hose to the oil tank. \\   ​**CAUTION**:​ DO NOT CONNECT THE OIL COOLER IN THE FEED PATH BETWEEN THE OIL TANK AND OIL PUMP. \\ 
 +  * **Oil cooler inlet and outlet**. 
 +    * On oil coolers without a built-in thermostat, either side can be an inlet or an outlet. Be sure you remember which you decide is the inlet/​outlet. 
 +  * **Which first, oil cooler or oil filter**? 
 +    * Although the cooler must be in the oil flow return loop, it can be installed either before or after the oil filter. 
 + 
 +  * **For 1957-1978 models**: 
 +    * Below are drawings for adding an oil cooler inline WITH FACTORY OILING SYSTEMS that have the filter in the oil tank. 
 + 
 +**Simplified Oil Line Routing Drawings Using an Oil Cooler**: ((drawings by Hippysmack)) \\ 
 +Click on a drawing to enlarge: \\ 
 +Proper line routing is crucial. Mixing up the line connections can destroy your engine! \\ 
 + 
 +{{:​techtalk:​ih:​oil:​simplified_oil_routing_with_oil_cooler_57-66_xlh_and_58-69_xlch_by_hippysmack.png?​direct&​300|}} {{:​techtalk:​ih:​oil:​simplified_oil_routing_with_oil_cooler_67-76_xlh_and_70-76_xlch_by_hippysmack.png?​direct&​300|}} {{:​techtalk:​ih:​oil:​simplified_oil_routing_with_oil_cooler_77-78_sportsters_by_hippysmack.png?​direct&​300|}} \\ 
 + 
 +{{:​techtalk:​ih:​oil:​simplified_oil_routing_with_oil_cooler_79-82_sportster_by_hippysmack.png?​direct&​300|}} {{:​techtalk:​ih:​oil:​simplified_oil_routing_with_oil_cooler_83-e84_sportster_by_hippysmack.png?​direct&​300|}} {{:​techtalk:​ih:​oil:​simplified_oil_routing_with_oil_cooler_l84-85_sportster_by_hippysmack.png?​direct&​300|}} \\ 
 + 
 +===== Connections For Converting 57-78 Models to an Ext Oil Filter and Oil Cooler ===== 
 + 
 +1957-1978 XL/XLH models had an oil filter factory installed in the oil tank and 1958 XLC/XLCH models didn't have an oil filter factory installed. \\ 
 +To use an external filter on XL/XLH models, the oil filter has to be removed from the tank and the plumbing for the oil filter and oil cooler are shown in the diagrams below. \\ 
 +Any XLCH having an in-tank oil filter also needs that filter removed. \\  
 + 
 + 
 +**Simplified Oil Line Routing Drawings for Converting 1957-1978 models to an External Oil Filter**: ((drawings by Hippysmack)) \\ 
 +Click on a drawing to enlarge: \\ 
 +Proper line routing is crucial. Mixing up the line connections can destroy your engine! \\ 
 + 
 +{{:​techtalk:​ih:​oil:​simplified_oil_routing_with_external_oil_filter_57-66_xlh_and_58-69_xlch_by_hippysmack.png?​direct&​300|}} {{:​techtalk:​ih:​oil:​simplified_oil_routing_with_external_oil_filter_67-76_xlh_70-76_xlch_by_hippysmack.png?​direct&​300|}} {{:​techtalk:​ih:​oil:​simplified_oil_routing_with_external_oil_filter_77-78_sportsters_by_hippysmack.png?​direct&​300|}} \\ 
 + 
 +**Simplified Oil Line Routing Drawings for Converting 1957-1978 models to an External Oil Filter and an Oil Cooler**: ((drawings by Hippysmack)) \\ 
 +Click on a drawing to enlarge: \\ 
 + 
 +{{:​techtalk:​ih:​oil:​simplified_oil_routing_with_oil_filter_and_cooler_57-66_xlh_and_58-69_xlch_by_hippysmack.png?​direct&​300|}} {{:​techtalk:​ih:​oil:​simplified_oil_routing_with_oil_filter_and_cooler_67-76_xlh_70-76_xlch_by_hippysmack.png?​direct&​300|}} {{:​techtalk:​ih:​oil:​simplified_oil_routing_with_oil_filter_and_cooler_77-78_sportsters_by_hippysmack.png?​direct&​300|}} \\ 
 + 
 +====== Oil Drains ====== 
 +1957-1982 OEM oil tank models have a threaded plug screwed into the tank either on the bottom or on the side at the bottom. \\ 
 + 
 +1983-Up models tanks have no drain plug but rather a drain hose from the back side of the tank plugged under the battery tray (left side). \\ 
 +It comes out from the tank, makes a 90 degree bend to the rear and fits into a cylindrical plug welded to the underside of the battery tray. \\ 
 +(on the rear part of the tray, near where the battery strap is fastened) ((John Harper of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​lubrication-and-lubricants/​185512-oil-drain-hose?​t=1985862)) \\ 
 + 
 +|   83-93 OEM oil drain location ((photo by RökkenRöll of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-suspension-frame-forks-handlebars-fuel-tank-oil-tank-fenders/​193293-oil-drain?​t=2069295)) ​ |   Oil drain with 82-93 retro oil tank ((photo by chris16371 of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​lubrication-and-lubricants/​185512-oil-drain-hose?​t=1985862)) ​ |  
 +|{{:​techtalk:​evo:​oil:​1989_xlh_1200_engine_oil_drain_hose_by_rokkenroll.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​1982-1993_sportster_retrofit_oil_tank_kit_drain_hose_by_chris16371.jpg?​direct&​300|}}|
  
 ====== Oil Lines to the Rockers ====== ====== Oil Lines to the Rockers ======
 Installation:​ \\ Installation:​ \\
-The ends are slightly different sizes. ((Ivan RoachCoach of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​p=2505289#post2505289)) \\+The ends are slightly different sizes. ((Ivan RoachCoach of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​92089-oil-pressure-issues/​page2#post1917701)) \\
 The larger-sized ends go on the case and the smaller-diameter ones go to the rockers. \\ The larger-sized ends go on the case and the smaller-diameter ones go to the rockers. \\
 In other words the closer they are to the oil pump, the bigger they should be. \\ In other words the closer they are to the oil pump, the bigger they should be. \\
Line 155: Line 295:
 If you have a leak here, you may not have to replace any parts. \\ If you have a leak here, you may not have to replace any parts. \\
 Try to uninstall them, clean, inspect and reinstall them and see what happens. \\ Try to uninstall them, clean, inspect and reinstall them and see what happens. \\
-Note for reinstalling the metal oil lines; ((IronMick of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1974660)) \\+Note for reinstalling the metal oil lines; ((IronMick of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​183535-earl-leak?​t=1974660)) \\
 The line is just long enough to be inserted a small amount at each end at the fittings. \\ The line is just long enough to be inserted a small amount at each end at the fittings. \\
 So insert at the top, then the bottom ensuring that it is more or less even from top and bottom. \\ So insert at the top, then the bottom ensuring that it is more or less even from top and bottom. \\
Line 166: Line 306:
 Tighten them alternately,​ again keeping it from shifting. Tighten them alternately,​ again keeping it from shifting.
  
-Keep an eye on which style you buy (if any need replaced). ((hcrashsterof the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1974660)) \\+Keep an eye on which style you buy (if any need replaced). ((hcrashsterof the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​183535-earl-leak?​t=1974660)) \\
 The OEM is barrel shaped. \\ The OEM is barrel shaped. \\
 Some aftermarkets are a barrel with 45° cuts on the top and bottom. \\ Some aftermarkets are a barrel with 45° cuts on the top and bottom. \\
Line 172: Line 312:
 Either a different polymer is used or you really need that full barrel shape to seal the oil line properly. Either a different polymer is used or you really need that full barrel shape to seal the oil line properly.
  
-|  Rocker oil line ((photo by Ironshred of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1974660)) ​ |+|  Rocker oil line ((photo by Ironshred of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​183535-earl-leak?​t=1974660)) ​ |
 |{{:​techtalk:​ih:​oil:​82_rocker_oil_lines_by_ironshred.jpg?​direct&​200|}}| |{{:​techtalk:​ih:​oil:​82_rocker_oil_lines_by_ironshred.jpg?​direct&​200|}}|
  
 ====== Braided Oil Lines ====== ====== Braided Oil Lines ======
-Braided lines can flex, leak, and sometimes flatten out. ((Ivan RoachCoach of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=221093&​highlight=split+rocker+box)) \\ +Braided lines can flex, leak, and sometimes flatten out. ((Ivan RoachCoach of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​51523-question-about-my-rocker-oil-lines?​t=221093&​highlight=split+rocker+box)) \\ 
-Before you try threading any threads into your engine, try threading them on a pipe fitting first. ((MDT of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=221093&​highlight=split+rocker+box)) \\+Before you try threading any threads into your engine, try threading them on a pipe fitting first. ((MDT of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​51523-question-about-my-rocker-oil-lines?​t=221093&​highlight=split+rocker+box)) \\
  
-If the new parts are chromed then you should (must) wire wheel (with light pressure) the chromed threads before installation. ((IronMick of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=221093&​highlight=split+rocker+box)) \\+If the new parts are chromed then you should (must) wire wheel (with light pressure) the chromed threads before installation. ((IronMick of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​51523-question-about-my-rocker-oil-lines?​t=221093&​highlight=split+rocker+box)) \\
 This is especially important for chromed threaded bolts or bolts that have old Loctite on them. \\ This is especially important for chromed threaded bolts or bolts that have old Loctite on them. \\
 * Always wear a face mask as you can loose hold of the bolt (using a wire wheel on a bench grinder) it will go flying. \\ * Always wear a face mask as you can loose hold of the bolt (using a wire wheel on a bench grinder) it will go flying. \\
Line 186: Line 326:
  
 You can also chase the new threads with a die. This will also remove extra bulk on the threads due to the chroming process. \\ You can also chase the new threads with a die. This will also remove extra bulk on the threads due to the chroming process. \\
-See also [[techtalk:​ref:​genmsr36#​chasing_threads|Chasing Threads]] in the REF section of the Sportsterpedia. \\+See also [[techtalk:​ref:​tools023#​chasing_threads|Chasing Threads]] in the REF section of the Sportsterpedia. \\
  
 ===== Copper, Brass and Stainless Tubing ===== ===== Copper, Brass and Stainless Tubing =====
 These were made with flared fittings and are a positive seat fitting. \\ These were made with flared fittings and are a positive seat fitting. \\
-They do not allow for any growth once the motor gets hot (if that's a concern). ((Monte03 of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1793589&​page=2)) \\+They do not allow for any growth once the motor gets hot (if that's a concern). ((Monte03 of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​166922-rocker-box-oil-lines/​page2?​t=1793589&​page=2)) \\
 The OEM style tubing uses slip compression type fittings which will allow expansion. \\ The OEM style tubing uses slip compression type fittings which will allow expansion. \\
 However, the flared fittings have been used on Sportsters. \\ However, the flared fittings have been used on Sportsters. \\
Line 197: Line 337:
  
 ==== Copper ==== ==== Copper ====
- +|  Copper Oil Lines ((photo by Sadsack of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​166922-rocker-box-oil-lines?​t=1793589)) ​ |
-|  Copper Oil Lines ((photo by Sadsack of the XLFORUM ​ http://​xlforum.net/​forums/showthread.php?​t=1793589)) ​ |+
 |{{:​techtalk:​ih:​oil:​copper_oil_lines_by_sadsack.jpg?​direct&​200|}}| |{{:​techtalk:​ih:​oil:​copper_oil_lines_by_sadsack.jpg?​direct&​200|}}|
  
 ==== Brass ==== ==== Brass ====
-|  Brass oil lines ((photos by Levi Luther of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1793589&​page=2)) ​ ||  Brass oil lines on a 62 model ((photo by 62 Ironhead of the XLFORUM ​http://​xlforum.net/​forums/​blog.php?​u=57274))  |+|  Brass oil lines ((photos by Levi Luther of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​166922-rocker-box-oil-lines/​page2?​t=1793589&​page=2)) ​ ||  Brass oil lines on a 62 model ((photo by 62 Ironhead of the XLFORUM)) ​ |
 |{{:​techtalk:​ih:​oil:​brass_oil_lines_1_by_levi_luther.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​brass_oil_lines_2_by_levi_luther.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​brass_oil_lines_by_62_ironhead.jpg?​direct&​300|}}| |{{:​techtalk:​ih:​oil:​brass_oil_lines_1_by_levi_luther.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​brass_oil_lines_2_by_levi_luther.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​brass_oil_lines_by_62_ironhead.jpg?​direct&​300|}}|
  
 ==== Stainless Steel ==== ==== Stainless Steel ====
 Stainless steel tubing will polish up like chrome and does not rust. \\ Stainless steel tubing will polish up like chrome and does not rust. \\
-You can also use Parker stainless steel fittings and 1/4" tubing. ((Bustert of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1793589&​page=4)) ((http://​xlforum.net/​forums/showthread.php?​t=1793589&​page=5)) ​ \\+You can also use Parker stainless steel fittings and 1/4" tubing. ((Bustert of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​166922-rocker-box-oil-lines/​page4?​t=1793589&​page=4)) ((https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​166922-rocker-box-oil-lines/​page5?​t=1793589&​page=5)) ​ \\
  
 They will come with compression fittings, DO NOT USE!!!! \\ They will come with compression fittings, DO NOT USE!!!! \\
Line 217: Line 356:
 You can use O-rings here if you have them also. \\ You can use O-rings here if you have them also. \\
  
-|  Stainless steel oil lines ((photo by Bustert of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1793589&​page=4)) ​ ||+|  Stainless steel oil lines ((photo by Bustert of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​166922-rocker-box-oil-lines/​page4?​t=1793589&​page=4)) ​ ||
 |{{:​techtalk:​ih:​oil:​stainless_oil_lines_by_bustert.jpg?​direct&​200|}}|{{:​techtalk:​ih:​oil:​stainless_oil_lines_2_by_bustert.jpg?​direct&​300|}}| |{{:​techtalk:​ih:​oil:​stainless_oil_lines_by_bustert.jpg?​direct&​200|}}|{{:​techtalk:​ih:​oil:​stainless_oil_lines_2_by_bustert.jpg?​direct&​300|}}|
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