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techtalk:ih:oil04b [2018/12/16 03:26] hippysmack [Copper Lines for Ext Filter (75 XL)] |
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- | ====== IH: Oiling & Lubrication - Sub-04B ====== | ||
- | ===== Running Copper Oil Lines ===== | ||
- | ===== Copper Lines for Ext Filter (75 XL) ===== | ||
- | Article by sifty of the XLFORUM ((http://xlforum.net/forums/showthread.php?t=1592463&page=30)) \\ | ||
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- | The oil return fitting is on top of the case beside the vent, not in front of the pump. \\ | ||
- | So there's no easy way to route the lines toward the front for a filter. \\ | ||
- | The return needs to run down and forward to the oil filter and back to the tank. \\ | ||
- | (in addition to the vent line and the oil feed to the pump) \\ | ||
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- | - The oil tank mounting bracket has a large grommet in it. | ||
- | * The hole was enlarged to help cut down kinks while passing 3 lines through it. | ||
- | * The hole was filed out to a rounded rectangular shape and a large round grommet was cut down fit the new hole. | ||
- | - Because of tight space, short sections of copper tubing were used in place of thick rubber hose. | ||
- | * A short piece of rubber was placed at each end of the copper lines. | ||
- | * The ID of the copper tubing is slightly smaller than the desired 3/8” so it isn’t ideal. | ||
- | * But it avoids any 'squishing' of the rubber lines. | ||
- | * And is probably still may be better than the 90 degree elbow joint at the output connection. | ||
- | * The copper is refrigeration tube which is soft drawn and in a coil and doesn't need annealing. | ||
- | * Copper work-hardens easily however. | ||
- | * A tubing bender was used for the bends in small increments with care not to make too tight a bend. | ||
- | * With double bends, the bender wouldn't work well. | ||
- | * And the tube tended to flatten out or kink when trying to bend by hand. | ||
- | - Getting the bends in the right place is difficult. | ||
- | * You have to mark the bend location on the tube and get the bender in the right spot and at the correct angle. | ||
- | * The plan was to feed the oil down to the filter hose and back in copper. | ||
- | * This should leave enough room for the oil feed from the tank to be run entirely in rubber. | ||
- | * The two lines are temporarily in position (note smooth curves). | ||
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- | |{{:techtalk:ih:oil:running_copper_oil_lines_1_by_sifty.jpg?direct&300|}}|{{:techtalk:ih:oil:running_copper_oil_lines_2_by_sifty.jpg?direct&300|}}|{{:techtalk:ih:oil:running_copper_oil_lines_3_by_sifty.jpg?direct&300|}}| | ||
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- | |{{:techtalk:ih:oil:running_copper_oil_lines_4_by_sifty.jpg?direct&300|}}|{{:techtalk:ih:oil:running_copper_oil_lines_5_by_sifty.jpg?direct&300|}}|{{:techtalk:ih:oil:running_copper_oil_lines_6_by_sifty.jpg?direct&300|}}| | ||
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- | |{{:techtalk:ih:oil:running_copper_oil_lines_10_by_sifty.jpg?direct&300|}}|{{:techtalk:ih:oil:running_copper_oil_lines_11_by_sifty.jpg?direct&300|}}|{{:techtalk:ih:oil:running_copper_oil_lines_12_by_sifty.jpg?direct&300|}}| | ||
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