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techtalk:ih:wheels01 [2020/03/19 03:01]
hippysmack [Factory Wheels Pics]
techtalk:ih:wheels01 [2024/01/25 03:48] (current)
hippysmack [Specs For Cast Wheels]
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 ===== Front Wheel Bearing Lock Nut Retainer ===== ===== Front Wheel Bearing Lock Nut Retainer =====
 +A number of 1972 Super Glide and Sportster models were produced with the front wheel bearing lock ring (11035) installed backwards which can result in the front wheel to be loose or the bearing (9009) to lock up. The retaining ring is flat on one side and beveled on the other and used on wheel hubs from 1964-1972 to hold the bearing in the hub. Affected Sportster VINs were (3A or 4A) 39624H2 to 50531H2. Some of the motorcycles affected were caught and corrected at the factory and affected dealers were notified also. But in case some of these motorcycles were already sold to customers, the MoCo treated it as a safety defect in accordance with the National Motor Vehicle Safety laws. The dealers were to remove all suspect front wheels and inspect the retaining ring and bearing for damages at a reimbursed cost of $2.10 for labor and handling each and reinstall the retainer with the flat side toward the bearing (beveled side out). ((HD Service Bulletin #638 dated August 14, 1972 pg OC-407))
  
-A number of 1972 Super Glide and Sportster models were produced with the front wheel bearing lock ring (11035) installed backwards which can result in the front wheel to be loose or the bearing (9009) to lock up. The retaining ring is flat on one side and beveled on the other and used on wheel hubs from 1964-1972 to hold the bearing in the hub. Affected Sportster VINs were (3A or 4A) 39624H2 to 50531H2. Some of the motorcycles affected were caught and corrected at the factory and affected dealers were notified also. But in case some of these motorcycles were already sold to customers, the MoCo treated it as a safety defect in accordance with the National Motor Vehicle Safety laws. The dealers were to remove all suspect front wheels and inspect the retaining ring and bearing for damages at a reimbursed cost of $2.10 for labor and handling each and reinstall the retainer with the flat side toward the bearing (beveled side out). ((HD Service Bulletin #638 dated August 14, 1972 pg OC-407)) 
 ===== Rear Wheel Rim, Tire and Tube Flap ===== ===== Rear Wheel Rim, Tire and Tube Flap =====
- 
   * From September 20, 1966 through the 1969 model season, a rubber tube flap (43148-67) was installed on the rear (steel wheel only) of Sportsters before the tube and tire were installed. ((HD Service Bulletin #545A dated June 7, 1968 as revised in April of 1970 pg OC-230))   * From September 20, 1966 through the 1969 model season, a rubber tube flap (43148-67) was installed on the rear (steel wheel only) of Sportsters before the tube and tire were installed. ((HD Service Bulletin #545A dated June 7, 1968 as revised in April of 1970 pg OC-230))
   * This new tube flap was also recommended as a retro fit to earlier model Sportsters. Consequently,​ the ’59-’69 FSM includes the installation of this flap with no specification of year model used on. However, this new flap did not make it into the 57-67 Parts Catalog or the 68 Supplement Catalog. ​ It first appeared in the 1969 supplement Catalog.   * This new tube flap was also recommended as a retro fit to earlier model Sportsters. Consequently,​ the ’59-’69 FSM includes the installation of this flap with no specification of year model used on. However, this new flap did not make it into the 57-67 Parts Catalog or the 68 Supplement Catalog. ​ It first appeared in the 1969 supplement Catalog.
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 ====== Wheel Hub ====== ====== Wheel Hub ======
  
-  * {{ :pdf:​rim-hub_dimension_chart.pdf |Rim / Hub Dimension Chart - PDF}}+  * {{ pdf-bulletin:​rim-hub_dimension_chart.pdf |Rim / Hub Dimension Chart - PDF}}
  
 |**Front & Rear Hubs (by year and part number)**||||| |**Front & Rear Hubs (by year and part number)**|||||
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 ===== Rear Wheel Hub Internal Parts ===== ===== Rear Wheel Hub Internal Parts =====
 +{{:​techtalk:​ih:​wheels:​71_xlch_rear_wheel_internals_by_the_doctor71.jpg?​direct&​600|}} ((1971 rear wheel hub components by The Doctor71 of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​192374-rear-axle-spacer-and-swingarm-question-kinda-long/​page4?​postid=5643997#​post4166723))
  
-{{:​techtalk:​ih:​wheels:​71_xlch_rear_wheel_internals_by_the_doctor71.jpg?​direct&​600|}} ((1971 rear wheel hub components by The Doctor71 of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​postid=5643997#​post5643997)) 
 ====== Axles & Wheel Bearings ===== ====== Axles & Wheel Bearings =====
  
 ===== Specs For Cast Wheels ===== ===== Specs For Cast Wheels =====
- 
 ^Front Bearing Info| |||| ^Front Bearing Info| ||||
 ^ Model/Year ^ Bearing ID/Type ^ OD* ^ Width* ^ AxleType/​Threads/​WrenchSize ^ ^ Model/Year ^ Bearing ID/Type ^ OD* ^ Width* ^ AxleType/​Threads/​WrenchSize ^
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 **1979-1985** - 3/4" Rear Axle\\ **1979-1985** - 3/4" Rear Axle\\
-41563-77 - 3/4" Axle shank w/ 1-1/​16"​ Hex Head (with 5/16"-18 Nut w/ 1-1/​16"​ Hex Head, +41563-77 - 3/4" Axle shankwith 5/8"-18 Nut ((Iron Mike of the XLFORUM)) 
---- Lock Washer, Washer)((1979-1985 HD Sportster Parts Catalog pg 63))\\ +--- Lock Washer, Washer) \\ 
 9052 ----- Bearing (Timken Tapered Roller)\\ 9052 ----- Bearing (Timken Tapered Roller)\\
  
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 43605-78 Sleeve, bearing spacer - 4.434" (without flanges) (Yellow)((1979-1985 HD Sportster Parts Catalog pg 63))\\ 43605-78 Sleeve, bearing spacer - 4.434" (without flanges) (Yellow)((1979-1985 HD Sportster Parts Catalog pg 63))\\
 43606-78 Sleeve, bearing spacer - 4.448" (without flanges) (White)((1979-1985 HD Sportster Parts Catalog pg 63))\\ 43606-78 Sleeve, bearing spacer - 4.448" (without flanges) (White)((1979-1985 HD Sportster Parts Catalog pg 63))\\
- 
  
 ===== Front Axle P/N ===== ===== Front Axle P/N =====
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 ^**A01**|**43883-84** \\ 1984-1987|**3/​4"​**|**Axle Only**. Also required are (6653) axle washer (5/8" x 1-5/​16"​ x 3/32") \\ (7022) lock washer (5/8") \\ (7813) nut (5/8" x 18 x 9/16" x 15/16" Hex)| ^**A01**|**43883-84** \\ 1984-1987|**3/​4"​**|**Axle Only**. Also required are (6653) axle washer (5/8" x 1-5/​16"​ x 3/32") \\ (7022) lock washer (5/8") \\ (7813) nut (5/8" x 18 x 9/16" x 15/16" Hex)|
 ^:::​|Additional \\ Information| ​ || ^:::​|Additional \\ Information| ​ ||
- 
- 
  
 ==== Drawing of '73 Front Axle ==== ==== Drawing of '73 Front Axle ====
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 |{{:​techtalk:​ih:​wheels:​1973_front_axle_drawing_complete_by_flying_monkey.jpg?​direct&​300|}}| |{{:​techtalk:​ih:​wheels:​1973_front_axle_drawing_complete_by_flying_monkey.jpg?​direct&​300|}}|
-|Drawing by Flying Monkey of the XLFORUM ((http://​xlforum.net/​forums/showthread.php?​t=1457354&​highlight=front+hub+spacers&​page=2))| +|Drawing by Flying Monkey of the XLFORUM ((https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​134980-front-axle-help-needed/​page2?​t=1457354&​highlight=front+hub+spacers&​page=2))|
  
 ===== Front Axle Bearings ===== ===== Front Axle Bearings =====
- 
 ^**Factory Information - Front, Cast or Laced Rear Wheels** ​ ^^^^^^ ^**Factory Information - Front, Cast or Laced Rear Wheels** ​ ^^^^^^
 ^B01|**HD Part #**|  **1957-1963 Sportster - 1952-1956 K Models -  Model Year Front Bearing Info** ​ |||| ^B01|**HD Part #**|  **1957-1963 Sportster - 1952-1956 K Models -  Model Year Front Bearing Info** ​ ||||
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 |:::​|:::​| ​ *=Specs taken from Timken LM11910 / LM11949 Bearing Components |||| |:::​|:::​| ​ *=Specs taken from Timken LM11910 / LM11949 Bearing Components ||||
 |:::​|47519-83A (2)|Wheel Bearing Oil Seal - Fits in hub after bearing installed |||| |:::​|47519-83A (2)|Wheel Bearing Oil Seal - Fits in hub after bearing installed ||||
- 
  
 ===== Front Hub Spacers ===== ===== Front Hub Spacers =====
- 
 ^H01||| ^H01|||
 |**1953-1963 XL/​XLC/​XLH/​XLCH** \\ **1952-1956 K Models** \\ 18" & 19" Laced Wheels \\ (chrome or aluminum)|HD PART #|**CENTER HUB BEARING SPACER** (with flange)| |**1953-1963 XL/​XLC/​XLH/​XLCH** \\ **1952-1956 K Models** \\ 18" & 19" Laced Wheels \\ (chrome or aluminum)|HD PART #|**CENTER HUB BEARING SPACER** (with flange)|
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 ===== Measuring / Sizing Wheel Hub Spacers ===== ===== Measuring / Sizing Wheel Hub Spacers =====
- +  ​* If your unsure of which hub spacer you need , the best way to find out is to mock up your wheel / hub and do some measuring: ((rivethog of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​151876-wheels-hub-spacers/​page2?​t=1638639&​page=2)) \\ Wheel bearing endplay should be.004"​-.018"​ with the axle nut torqued to 60-70 ft/lbs. ((1979-1985 Sportster FSM pgs 2-9,  2-15))
-  ​* If your unsure of which hub spacer you need , the best way to find out is to mock up your wheel / hub and do some measuring: ((rivethog of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1638639&​page=2))+
   - Install outer races into the hub, make sure they'​re fully seated. Don't install any seals yet.   - Install outer races into the hub, make sure they'​re fully seated. Don't install any seals yet.
   - Clamp the axle in a vise vertically, threaded end up.   - Clamp the axle in a vise vertically, threaded end up.
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   - Once you have a little end play, torque the axle nut to 60ft/lbs and check end play again. Use shims to get your desired end play (shown in the FSM).   - Once you have a little end play, torque the axle nut to 60ft/lbs and check end play again. Use shims to get your desired end play (shown in the FSM).
   - When you have the correct end play you can either: use with the spacer and shims that you have in there, or have a single spacer machined to the combined length of the spacer and shims.   - When you have the correct end play you can either: use with the spacer and shims that you have in there, or have a single spacer machined to the combined length of the spacer and shims.
- 
  
 ===== Front Outside Bearing Spacers ===== ===== Front Outside Bearing Spacers =====
- 
 ^   ​^Against Left Bearing^Against Right Bearing^Year Model Info|  ^   ​^Against Left Bearing^Against Right Bearing^Year Model Info| 
 ^BS01|**43636-52 Grease Retainer** \\ ID:  \\ OD:  \\ Width: |**41201-52 Bearing Locknut** \\ ID:  \\ OD:  \\ Width: |**1957-1972 Sportster \\ 1952-1956 K Models** \\ Laced Front Wheel| ^BS01|**43636-52 Grease Retainer** \\ ID:  \\ OD:  \\ Width: |**41201-52 Bearing Locknut** \\ ID:  \\ OD:  \\ Width: |**1957-1972 Sportster \\ 1952-1956 K Models** \\ Laced Front Wheel|
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 ^BS01|**?** \\ ID:  \\ OD:  \\ Width: |**?** \\ ID:  \\ OD:  \\ Width: |**  ** Laced Front Wheel| ^BS01|**?** \\ ID:  \\ OD:  \\ Width: |**?** \\ ID:  \\ OD:  \\ Width: |**  ** Laced Front Wheel|
 ^BS01|**?** \\ ID:  \\ OD:  \\ Width: |**?** \\ ID:  \\ OD:  \\ Width: |**  ** Laced Front Wheel| ^BS01|**?** \\ ID:  \\ OD:  \\ Width: |**?** \\ ID:  \\ OD:  \\ Width: |**  ** Laced Front Wheel|
- 
  
 ===== Right Side Bearing Spacer Washer (between the bearings) 1963-1978 ===== ===== Right Side Bearing Spacer Washer (between the bearings) 1963-1978 =====
- +  ​* On 1963-1978 XLH/XLCH Models, a bearing spacer washer HD part #41195-63 (or V-Twin part number 44-0395 ((Icefire of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​141577-size-of-the-rear-wheel-spacer-washer/​page2?​t=1533577&​highlight=size+rear+wheel+spacer+washer&​page=2))) is placed between the two bearings on the right hub (brake side). This spacer washer is reportedly not installed at the factory but is a service part for alignment where the aluminum back plate butts to the bearing inner race due to wear. The race will plow right into the soft back plate when the axle flexes ((Dr Dick https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​172161-rear-wheel-bearing-spacer?​t=1844782)).
- +
-  ​* On 1963-1978 XLH/XLCH Models, a bearing spacer washer HD part #41195-63 (or V-Twin part number 44-0395 ((Icefire of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1533577&​highlight=size+rear+wheel+spacer+washer&​page=2))) is placed between the two bearings on the right hub (brake side). This spacer washer is reportedly not installed at the factory but is a service part for alignment where the aluminum back plate butts to the bearing inner race due to wear. The race will plow right into the soft back plate when the axle flexes ((Dr Dick http://​xlforum.net/​forums/showthread.php?​t=1844782)).+
     * This is not a grease shield for the bearing. The grease shield used on the brake side  →'62 was no longer in use by '63 and up models.     * This is not a grease shield for the bearing. The grease shield used on the brake side  →'62 was no longer in use by '63 and up models.
-  * This small washer has a lip, its very thin, and is not a regular flat washer. It goes in between the right side bearings in the hub, and pushes/​holds the outer bearing flush with the hub where it goes up against the inside of the brake backing plate. Others have also said it is OK to use a second one in between the backing pate and the outer bearing if you need a little clearance so the backing plate wont rub, but if you need more than those 2, you should look inside your hub for issues... ((Icefire of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1533577&​highlight=size+rear+wheel+spacer+washer&​page=2))+  * This small washer has a lip, its very thin, and is not a regular flat washer. It goes in between the right side bearings in the hub, and pushes/​holds the outer bearing flush with the hub where it goes up against the inside of the brake backing plate. Others have also said it is OK to use a second one in between the backing pate and the outer bearing if you need a little clearance so the backing plate wont rub, but if you need more than those 2, you should look inside your hub for issues... ((Icefire of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​141577-size-of-the-rear-wheel-spacer-washer/​page2?​t=1533577&​highlight=size+rear+wheel+spacer+washer&​page=2))
  
 |{{:​techtalk:​ih:​wheels:​rear_wheel_bearing_spacer_washer_-_brake_side_1_by_dirtyharry68.jpg?​direct&​300|}}|{{:​techtalk:​ih:​wheels:​rear_wheel_bearing_spacer_washer_-_brake_side_2_by_dirtyharry68.jpg?​direct&​300|}}|{{:​techtalk:​ih:​wheels:​rear_wheel_bearing_spacer_washer_-_brake_side_5_by_dirtyharry68.jpg?​direct&​300|}}| |{{:​techtalk:​ih:​wheels:​rear_wheel_bearing_spacer_washer_-_brake_side_1_by_dirtyharry68.jpg?​direct&​300|}}|{{:​techtalk:​ih:​wheels:​rear_wheel_bearing_spacer_washer_-_brake_side_2_by_dirtyharry68.jpg?​direct&​300|}}|{{:​techtalk:​ih:​wheels:​rear_wheel_bearing_spacer_washer_-_brake_side_5_by_dirtyharry68.jpg?​direct&​300|}}|
-|  Rear Wheel Bearing Spacer Washer (brake side) ((photos by DirtyHarry68 of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=2047584&​page=3)) ​ ||  App. Dims: ID -.737",​ OD - 1.008" (((Doc o of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1533577)),​ width .012" ((DirtyHarry68 of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=2047584&​page=3)) ​ |+|  Rear Wheel Bearing Spacer Washer (brake side) ((photos by DirtyHarry68 of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​191853-rear-drum-parts-wear-advice/​page3?​t=2047584&​page=3)) ​ ||  App. Dims: ID -.737",​ OD - 1.008" (((Doc o of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​141577-size-of-the-rear-wheel-spacer-washer?​t=1533577)),​ width .012" ((DirtyHarry68 of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​191853-rear-drum-parts-wear-advice/​page3?​t=2047584&​page=3)) ​ |
  
 |{{:​techtalk:​ih:​wheels:​rear_wheel_bearing_spacer_washer_-_brake_side_3_by_dirtyharry68.jpg?​direct&​300|}}|{{:​techtalk:​ih:​wheels:​rear_wheel_bearing_spacer_washer_-_brake_side_4_by_dirtyharry68.jpg?​direct&​300|}}| |{{:​techtalk:​ih:​wheels:​rear_wheel_bearing_spacer_washer_-_brake_side_3_by_dirtyharry68.jpg?​direct&​300|}}|{{:​techtalk:​ih:​wheels:​rear_wheel_bearing_spacer_washer_-_brake_side_4_by_dirtyharry68.jpg?​direct&​300|}}|
-|  As it sits on the open bearing ((photo by DirtyHarry68 of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=2047584&​page=3)) ​ |  As it sits (more loosely) on the sealed bearing. ((photo by DirtyHarry68 of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=2047584&​page=3)) ​ | +|  As it sits on the open bearing ((photo by DirtyHarry68 of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​191853-rear-drum-parts-wear-advice/​page3?​t=2047584&​page=3)) ​ |  As it sits (more loosely) on the sealed bearing. ((photo by DirtyHarry68 of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​191853-rear-drum-parts-wear-advice/​page3?​t=2047584&​page=3)) ​ |
- +
  
 ====== Wheels ===== ====== Wheels =====
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 |    |1970-1972|19"​|Front Laced (aluminum)|43495-70((HD XLH, XLCH 1000 Sportster Parts Catalog pg 87 (99451-78B) ))|(drum brakes)| |    |1970-1972|19"​|Front Laced (aluminum)|43495-70((HD XLH, XLCH 1000 Sportster Parts Catalog pg 87 (99451-78B) ))|(drum brakes)|
 |    |1970-1972|19"​|Front Laced (chrome)|43505-70((HD XLH, XLCH 1000 Sportster Parts Catalog pg 87 (99451-78B) ))|(drum brakes)| |    |1970-1972|19"​|Front Laced (chrome)|43505-70((HD XLH, XLCH 1000 Sportster Parts Catalog pg 87 (99451-78B) ))|(drum brakes)|
-   |1973|19"​|Front Laced (chrome)|43509-73((HD XLH, XLCH 1000 Sportster Parts Catalog pg 89 (99451-78B) ))|(single disc brake)| +|Also used \\ on '73 FX |1973|19"​|Front Laced (chrome)|43509-73((HD XLH, XLCH 1000 Sportster Parts Catalog pg 89 (99451-78B) ))|(single disc brake)| 
-|43522-77 also on \\ FX/​FXE|1974-1977|19"​|Front Cast 7 Spoke (black)|43522-77((HD XLH, XLCH 1000 Sportster Parts Catalog pg 91 (99451-78B) ))|(single disc brake)|+|Also used \\ on FX/​FXE|1974-1977|19"​|Front Cast 7 Spoke (black)|43522-77((HD XLH, XLCH 1000 Sportster Parts Catalog pg 91 (99451-78B) ))|(single disc brake)|
 |    |1974-1977|19"​|Front Cast 9 Spoke (black)|43615-74((HD XLH, XLCH 1000 Sportster Parts Catalog pg 91 (99451-78B) ))|(single disc brake)| |    |1974-1977|19"​|Front Cast 9 Spoke (black)|43615-74((HD XLH, XLCH 1000 Sportster Parts Catalog pg 91 (99451-78B) ))|(single disc brake)|
 |    |1974-1977|19"​|Front Laced (aluminum)|43508-74((HD XLH, XLCH 1000 Sportster Parts Catalog pg 89 (99451-78B) ))|(single disc brake)| ​ |    |1974-1977|19"​|Front Laced (aluminum)|43508-74((HD XLH, XLCH 1000 Sportster Parts Catalog pg 89 (99451-78B) ))|(single disc brake)| ​
-   |1974-1977|19"​|Front Laced (chrome)|43509-74((HD XLH, XLCH 1000 Sportster Parts Catalog pg 89 (99451-78B) ))|(single disc brake)|+|Also used \\ on '​74-'​77 FX|1974-1977|19"​|Front Laced (chrome)|43509-74((HD XLH, XLCH 1000 Sportster Parts Catalog pg 89 (99451-78B) ))|(single disc brake)|
 |    |1978|19"​|Front Cast 7 Spoke|43461-78((HD XLH, XLCH 1000 Sportster Parts Catalog pg 91 (99451-78B) ))|(dual disc brake)| |    |1978|19"​|Front Cast 7 Spoke|43461-78((HD XLH, XLCH 1000 Sportster Parts Catalog pg 91 (99451-78B) ))|(dual disc brake)|
 |    |1978|19"​|Front Cast 9 Spoke|43617-83((HD XLH, XLCH 1000 Sportster Parts Catalog pg 91 (99451-78B) ))| (dual disc brake)| |    |1978|19"​|Front Cast 9 Spoke|43617-83((HD XLH, XLCH 1000 Sportster Parts Catalog pg 91 (99451-78B) ))| (dual disc brake)|
 |    |1978|19"​|Front Cast 9 Spoke (black)|43320-80((HD XLH, XLCH 1000 Sportster Parts Catalog pg 91 (99451-78B) ))|(dual disc brake)| |    |1978|19"​|Front Cast 9 Spoke (black)|43320-80((HD XLH, XLCH 1000 Sportster Parts Catalog pg 91 (99451-78B) ))|(dual disc brake)|
 |    |1978|19"​|Front Laced (aluminum)|43351-78((HD XLH, XLCH 1000 Sportster Parts Catalog pg 89 (99451-78B) ))|(dual disc brake)| |    |1978|19"​|Front Laced (aluminum)|43351-78((HD XLH, XLCH 1000 Sportster Parts Catalog pg 89 (99451-78B) ))|(dual disc brake)|
-|43341-78 also on \\ '​78-'​81 FX,FXE \\ FXEF, FXEF-80 \\ FXE-80 models((1971-1984 HD FX Parts Catalog pg 119)) |1978|19"​|Front Laced (steel)|43341-78((HD XLH, XLCH 1000 Sportster Parts Catalog pg 89 (99451-78B) ))|(dual disc brake)| ​+|Also used  ​on \\ '​78-'​81 FX,FXE \\ FXEF, FXEF-80 \\ FXE-80 models((1971-1984 HD FX Parts Catalog pg 119)) |1978|19"​|Front Laced (steel)|43341-78((HD XLH, XLCH 1000 Sportster Parts Catalog pg 89 (99451-78B) ))|(dual disc brake)| ​
 ^XLCH 900 (883)|1960-1963|18"​|Front Laced (aluminum)|43496-60((HD 1953-1963 Sportsters and KH Models Parts Catalog pg 44))|(drum brakes)| ^XLCH 900 (883)|1960-1963|18"​|Front Laced (aluminum)|43496-60((HD 1953-1963 Sportsters and KH Models Parts Catalog pg 44))|(drum brakes)|
 |    |1960-1963|19"​|Front Laced (aluminum)|43497-60((HD 1953-1963 Sportsters and KH Models Parts Catalog pg44))|(drum brakes)| |    |1960-1963|19"​|Front Laced (aluminum)|43497-60((HD 1953-1963 Sportsters and KH Models Parts Catalog pg44))|(drum brakes)|
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 |    |(L) 1979-1983|19"​|Front Laced|43321-79((HD 1979-1985 XL Parts Catalog pg 75))|(dual disc brake)| |    |(L) 1979-1983|19"​|Front Laced|43321-79((HD 1979-1985 XL Parts Catalog pg 75))|(dual disc brake)|
 |43312-84 also on \\ '84 FXE ((1971-1984 HD FX Parts Catalog pg 119)) |1984-1985|19"​|Front Laced|43312-84 ((HD 1979-1985 XL Parts Catalog pg 75))|(single disc brake) | |43312-84 also on \\ '84 FXE ((1971-1984 HD FX Parts Catalog pg 119)) |1984-1985|19"​|Front Laced|43312-84 ((HD 1979-1985 XL Parts Catalog pg 75))|(single disc brake) |
-^XLCH 1000|1979|19"​|Front Cast 9 Spoke|43311-78 ((1979 Harley Davidson XLH/​XLCH/​XLS-1000 Parts Catalog pg45))|(dual disc brake)| ​+^XLCH 1000|1979|19"​|Front Cast 9 Spoke|43311-78 ((1979 Harley Davidson XLH/​XLCH/​XLS-1000 Parts Catalog pg45))|(dual disc brake)
 +|Also used \\ on '77 FXS \\ 78-80 FX/FXEF\\ FXS-80/​FXEF-80|:::​|:::​|:::​|:::​|:::​
 ^XLCR 1000|1977|19"​|Front Cast 7 Spoke|43499-77 ((1977 HD XLCR Parts Catalog pg 43)) | without bearings/ sleeve \\ (dual disc brakes)| ^XLCR 1000|1977|19"​|Front Cast 7 Spoke|43499-77 ((1977 HD XLCR Parts Catalog pg 43)) | without bearings/ sleeve \\ (dual disc brakes)|
 |    |1978|19"​|Front Cast 7 Spoke|43499-78 ((1978 HD XLCR Parts Catalog Supplement pg 43))| without bearings/ sleeve \\ (dual disc brakes)| |    |1978|19"​|Front Cast 7 Spoke|43499-78 ((1978 HD XLCR Parts Catalog Supplement pg 43))| without bearings/ sleeve \\ (dual disc brakes)|
Line 279: Line 263:
 |    |1983|19"​|Front Cast 9 Spoke|43309-83((HD 1979-1985 XL Parts Catalog pg 73))|(dual disc brake)| |    |1983|19"​|Front Cast 9 Spoke|43309-83((HD 1979-1985 XL Parts Catalog pg 73))|(dual disc brake)|
 |    |1984-1985|19"​|Front Cast 9 Spoke (black- tubeless)|43626-84((HD 1979-1985 XL Parts Catalog pg 73))|First use of tubeless tires \\ (single disc brake)| |    |1984-1985|19"​|Front Cast 9 Spoke (black- tubeless)|43626-84((HD 1979-1985 XL Parts Catalog pg 73))|First use of tubeless tires \\ (single disc brake)|
-|43312-84 also on \\  '84 FXE ((1971-1984 HD FX Parts Catalog pg 119))|1984-1985|19"​|Front Laced|43312-84 ((HD 1979-1985 XL Parts Catalog pg 75))|(single disc brake)|+|Also used \\ on '84 FXE ((1971-1984 HD FX Parts Catalog pg 119))|1984-1985|19"​|Front Laced|43312-84 ((HD 1979-1985 XL Parts Catalog pg 75))|(single disc brake)|
 ^XLX-61 (1000)|1983|19"​|Front Cast 9 Spoke (black)|43617-83)((HD 1979-1985 XL Parts Catalog pg 73))|(dual disc brake)| ^XLX-61 (1000)|1983|19"​|Front Cast 9 Spoke (black)|43617-83)((HD 1979-1985 XL Parts Catalog pg 73))|(dual disc brake)|
 |    |1984-1985|19"​|Front Cast 9 Spoke (black- tubeless)|43626-84((HD 1979-1985 XL Parts Catalog pg 73))|First use of tubeless tires \\ (single disc brake)| |    |1984-1985|19"​|Front Cast 9 Spoke (black- tubeless)|43626-84((HD 1979-1985 XL Parts Catalog pg 73))|First use of tubeless tires \\ (single disc brake)|
 |    |1984-1985|19"​|Front Cast 9 Spoke (silver-tubeless)|43338-83A ((HD 1979-1985 XL Parts Catalog pg 73))|(single disc brake)| |    |1984-1985|19"​|Front Cast 9 Spoke (silver-tubeless)|43338-83A ((HD 1979-1985 XL Parts Catalog pg 73))|(single disc brake)|
- 
  
 ===== Rear ===== ===== Rear =====
- 
 See also [[techtalk:​ih:​wheels01#​Factory Tire Information|Factory Tire Information]] \\ All rear wheels 55-78 will interchange. ((DR Dick)) See also [[techtalk:​ih:​wheels01#​Factory Tire Information|Factory Tire Information]] \\ All rear wheels 55-78 will interchange. ((DR Dick))
  
Line 357: Line 339:
 |    |1983-1985|16"​|Rear Cast 9 Spoke|40983-83A ((HD 1979-1985 XL Parts Catalog pg 63))| |    |1983-1985|16"​|Rear Cast 9 Spoke|40983-83A ((HD 1979-1985 XL Parts Catalog pg 63))|
  
 +===== Tapered Bead Rims =====
 +The "​special"​ tapered wheels that were paired to the "​special"​ tapered bead rims were known as "​C-section"​ rims. ((HD Service Bulletin #597)) \\
 +"​C-section"​ rims can be positively identified after the tire is removed from the rim by the part numbers stamped in rim. \\
 +The taper was at the '​normally flat' area from the inside bead seat corner and the shelf edge at the drop towards the drop center. \\
 +The metal '​shelf'​ tapered toward the center with a safety hump just before the drop down. \\
 +This was a "​special package"​ buy from Goodyear with the rim included since you couldn'​t buy the tires to properly fit the rims anywhere else but them. 
  
 +  * "​C-section"​ Rim Part#s for "High Ground Clearance"​ Sportsters:
 +    * Steel Rims:
 +      * Front (43003-70) 19 x 2.50C
 +      * Rear (43004-70) 18 x 2.50C
 +    * Aluminum Rims:
 +      * Front (43010-70) 2.50C-19
 +      * Rear (43008-70) 2.50C-18
  
 +Standard low clearance models did not have the "​special"​ rims and use standard tires. \\
  
- +  * Other notes: 
 +    * 43005-70 steel 18" steel spool rear drum 
 +    * 43008-70 (250 C) aluminum 18" steel spool rear drum 
 +    * 43002-70 steel 19" '64-72 style front drum 
 +    * 43010-70 aluminum 19" '64-72 style front drum 
 +    * 42998-74 (250 C) aluminum 19" aluminum hub front disc (made in Italy) 
 +    * 43018-73 steel 19" aluminum hub front disc
  
 ===== Factory Wheels Pics ===== ===== Factory Wheels Pics =====
- 
 Click on a picture to enlarge it. Click on a picture to enlarge it.
  
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 ^  2.50C-18 (43008-70) aluminum (taper base) 18" steel spool rear wheel on 1974 XLH. ((photos courtesy of The Doctor71 of the XLFORUM)) ​ ^^^  ^  2.50C-18 (43008-70) aluminum (taper base) 18" steel spool rear wheel on 1974 XLH. ((photos courtesy of The Doctor71 of the XLFORUM)) ​ ^^^ 
-|{{:​techtalk:​ih:​wheels:​43008-70_rear_wheel_4_by_the_doctor71.jpg?​direct&​300|}} {{:​techtalk:​ih:​wheels:​43008-70_rear_wheel_4_by_the_doctor71.jpg?​direct&​300|}}|||+|{{:​techtalk:​ih:​wheels:​43008-70_rear_wheel_4_by_the_doctor71.jpg?​direct&​300|}} {{:​techtalk:​ih:​wheels:​43008-70_rear_wheel_5_by_the_doctor71.jpg?​direct&​300|}}|||
 |{{:​techtalk:​ih:​wheels:​43008-70_rear_wheel_1_by_the_doctor71.jpg?​direct&​300|}}|{{:​techtalk:​ih:​wheels:​43008-70_rear_wheel_2_by_the_doctor71.jpg?​direct&​300|}}|{{:​techtalk:​ih:​wheels:​43008-70_rear_wheel_3_by_the_doctor71.jpg?​direct&​300|}}| |{{:​techtalk:​ih:​wheels:​43008-70_rear_wheel_1_by_the_doctor71.jpg?​direct&​300|}}|{{:​techtalk:​ih:​wheels:​43008-70_rear_wheel_2_by_the_doctor71.jpg?​direct&​300|}}|{{:​techtalk:​ih:​wheels:​43008-70_rear_wheel_3_by_the_doctor71.jpg?​direct&​300|}}|
  
- 
-  * 43005-70 steel 18" steel spool rear drum 
-  * 43008-70 (250 C) aluminum 18" steel spool rear drum 
-  * 43002-70 steel 19" '64-72 style front drum 
-  * 43010-70 aluminum 19" '64-72 style front drum 
-  * 42998-74 (250 C) aluminum 19" aluminum hub front disc (made in Italy) 
-  * 43018-73 steel 19" aluminum hub front disc 
 ====== Tires ====== ====== Tires ======
-|mystique surrounding the use of taper based tires/ rims apparently centered around 18" and 19" rear tires. ​ ((http://​www.jockeyjournal.com/​forum/​archive/​index.php/​t-22085.html)) +\\
- +
- +
- +
 ===== Tire Fitment Chart ===== ===== Tire Fitment Chart =====
- 
   * HD issued a bulletin in June of 1978 regarding tire fitment on 1000cc, 1200cc and 1340CC models for proper matching of tires and rims. ((HD Service Bulletin #M731 dated June 20, 1978))   * HD issued a bulletin in June of 1978 regarding tire fitment on 1000cc, 1200cc and 1340CC models for proper matching of tires and rims. ((HD Service Bulletin #M731 dated June 20, 1978))
     * "For the personal safety of the motorcycle rider, tires and inner tubes must be correctly matched to the wheel rims.  Mismatching tires, tubes and rims may result in damage to the tire bead during mounting or may allow the tire to slip on the rim damaging the tube and causing rapid tire deflation. ​ In addition, using tires and tubes other than those specified may adversely affect motorcycle stability"​. ​     * "For the personal safety of the motorcycle rider, tires and inner tubes must be correctly matched to the wheel rims.  Mismatching tires, tubes and rims may result in damage to the tire bead during mounting or may allow the tire to slip on the rim damaging the tube and causing rapid tire deflation. ​ In addition, using tires and tubes other than those specified may adversely affect motorcycle stability"​. ​
Line 411: Line 399:
 |19"​|Front Laced|XL/​XLH/​XLCH/​XLT/​XLCR \\ FX/​FXE/​FXS|V19 / V19|3.75-19T \\ MM90-19T| |19"​|Front Laced|XL/​XLH/​XLCH/​XLT/​XLCR \\ FX/​FXE/​FXS|V19 / V19|3.75-19T \\ MM90-19T|
 |:::|Front Cast 7 or 9 Spoke|:::​|:::​|MJ-90-19| |:::|Front Cast 7 or 9 Spoke|:::​|:::​|MJ-90-19|
- 
- 
- 
  
 ===== Factory Tire Information ===== ===== Factory Tire Information =====
- 
   * Rim size and contour are cast or stamped into exterior surface of rim.    * Rim size and contour are cast or stamped into exterior surface of rim. 
   * Example: T19x2.50 CO DOT. "​T"​ indicates the rim conforms to 'Tire and Rim Association'​ standards, 19 is the nominal diameter of the rim in inches measured at the bead center diameter, 2.5 is the width of the bead seat measured in inches, CO designates the rim contour, DOT means the rim meets Dept. of Motor Vehicle Standards. ​ ((1979-1985 HD Sportster FSM))   * Example: T19x2.50 CO DOT. "​T"​ indicates the rim conforms to 'Tire and Rim Association'​ standards, 19 is the nominal diameter of the rim in inches measured at the bead center diameter, 2.5 is the width of the bead seat measured in inches, CO designates the rim contour, DOT means the rim meets Dept. of Motor Vehicle Standards. ​ ((1979-1985 HD Sportster FSM))
Line 434: Line 418:
 |            |18" Rear|4.0 x 18|18 psi||||| |            |18" Rear|4.0 x 18|18 psi|||||
 ^1970-1978 ((1970-1978 HD Sportster Parts Catalog pg 1-1))^Wheel Size and Position^Wheel Type^Rim Contour^Tire Size (Goodyear or Yokohama) \\ Use corresponding size inner tubes^^^Recommended \\ Tire Pressure^ ^1970-1978 ((1970-1978 HD Sportster Parts Catalog pg 1-1))^Wheel Size and Position^Wheel Type^Rim Contour^Tire Size (Goodyear or Yokohama) \\ Use corresponding size inner tubes^^^Recommended \\ Tire Pressure^
-|XLH-XLCH-XLT|19"​ Front|Cast, 7 or 9 spoke| T 19 2.15 TL ((Mike02king from the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=2010145))|MJ90-19 ​  * (XLT use Yokohama Y-980 only)||||+|XLH-XLCH-XLT|19"​ Front|Cast, 7 or 9 spoke| T 19 2.15 TL ((Mike02king from the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​188763-morris-mag-wheels-on-a-73-xlch-s?​t=2010145))|MJ90-19 ​  * (XLT use Yokohama Y-980 only)||||
 |XLH-XLCH-XLT|19"​ Front|Laced| ​ |3.75-19T or MM90-19((The Doctor71 of the XLFORUM)) (Taper base bead tire size, use on taper base bead rim only)((HD Shop Dope Service Bulletin No 516A update from Oct 15, 1966))|||18 psi((HD Shop Dope Service Bulletin No 516A update from Oct 15, 1966))| |XLH-XLCH-XLT|19"​ Front|Laced| ​ |3.75-19T or MM90-19((The Doctor71 of the XLFORUM)) (Taper base bead tire size, use on taper base bead rim only)((HD Shop Dope Service Bulletin No 516A update from Oct 15, 1966))|||18 psi((HD Shop Dope Service Bulletin No 516A update from Oct 15, 1966))|
-|XLH-XLCH-XLT|18"​ Rear|Cast, 7 or 9 spoke|T 18 2.50 TL ((Mike02king from the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=2010145)) |<​del>​MN90-18</​del>​ Tire obsolete, acceptable replacement 120/​90-18 ​  * (XLT use Yokohama Y-622 only)||||+|XLH-XLCH-XLT|18"​ Rear|Cast, 7 or 9 spoke|T 18 2.50 TL ((Mike02king from the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​188763-morris-mag-wheels-on-a-73-xlch-s?​t=2010145)) |<​del>​MN90-18</​del>​ Tire obsolete, acceptable replacement 120/​90-18 ​  * (XLT use Yokohama Y-622 only)||||
 |XLH/​XLCH/​XLT|18"​ Rear|Laced| ​ |4.25-18T (Taper base bead tire size, use on taper base bead rim only)((HD Shop Dope Service Bulletin No 516A update from Oct 15, 1966))|||30 psi((HD Shop Dope Service Bulletin No 516A update from Oct 15, 1966))| |XLH/​XLCH/​XLT|18"​ Rear|Laced| ​ |4.25-18T (Taper base bead tire size, use on taper base bead rim only)((HD Shop Dope Service Bulletin No 516A update from Oct 15, 1966))|||30 psi((HD Shop Dope Service Bulletin No 516A update from Oct 15, 1966))|
 |XLH-XLCH|16"​ Rear (accessory)|Cast 7 spoke| ​ |MT90-16 ​ / 5.00-16T / 5.10-16T|||| |XLH-XLCH|16"​ Rear (accessory)|Cast 7 spoke| ​ |MT90-16 ​ / 5.00-16T / 5.10-16T||||
Line 458: Line 442:
 |         ​|16"​ Rear|Tubeless Cast|3.00x16 D|PPP|0.34"​|130-90V-16|| |         ​|16"​ Rear|Tubeless Cast|3.00x16 D|PPP|0.34"​|130-90V-16||
  
 +===== Tapered Bead Tires =====
 +|mystique surrounding the use of taper based tires/ rims apparently centered around 18" and 19" rear tires. ​ ((http://​www.jockeyjournal.com/​forum/​archive/​index.php/​t-22085.html))
  
- +Starting in 1970Harley Davidson partnered ​with Goodyear for new "special" ​tires and rims for standard "high ground clearance"​ Sportster models. ((HD Service ​Bulletin ​#​597)) ​\\ 
-==== Service Updates ==== +The tires are identified on the sidewall as (front - 3.75 x 19 Sport Rib and rear - 4.25 x 18 All Traction) \\ 
- +The MoCo has written that these tires must be used exclusively for replacement on the special "C-secton" rims. \\ 
-  * **Tapered bead rims**both steel and aluminum, were used on 70's model Sportsters. The taper was at the '​normally flat' area from the inside bead seat corner and the shelf edge at the drop towards the drop center. The metal '​shelf'​ tapered toward the center ​with a safety hump just before the drop down. It looks like it was a 'special ​package'​ buy from Goodyear with the rim included since you couldn'​t buy the tires to properly fit the rims anywhere else but them. ((HD Service ​School service bulletin ​#597)) +These rims have a special tapered bead seat with a safety hump at the top of the center drop. \\ 
-    ​* ​The special "C-Section" rims are identified by the following numbers stamped inside ​the rim:  +By design, standard tires such as Goodyear 3.50 x 184.00 x 18 or 3.25/3.50 x 19 sizes will not fit correctly on these rims and are an unsafe replacement\\
-      * Steel rims: Front 43003-70/19 x 2.50CBack 43004-70/18 x 2.50C ((HD Service School service bulletin #597)) +
-      * Aluminum rims: Front 43010-70/2.50C-19, Back 43008-70/2.50C-18 ((HD Service School service bulletin #597)) +
-    ​+
  
 ==== Goodyear Taper Bead Tires (70-78) ==== ==== Goodyear Taper Bead Tires (70-78) ====
- 
 |{{:​techtalk:​ih:​wheels:​71_xlch_front_tire_mm90-19_3_by_the_doctor71.jpg?​direct&​300|}}|{{:​techtalk:​ih:​wheels:​71_xlch_front_tire_mm90-19_4_by_the_doctor71.jpg?​direct&​300|}}|{{:​techtalk:​ih:​wheels:​71_xlch_tire_4.25x18t_by_the_doctor71.jpg?​direct&​300|}}| |{{:​techtalk:​ih:​wheels:​71_xlch_front_tire_mm90-19_3_by_the_doctor71.jpg?​direct&​300|}}|{{:​techtalk:​ih:​wheels:​71_xlch_front_tire_mm90-19_4_by_the_doctor71.jpg?​direct&​300|}}|{{:​techtalk:​ih:​wheels:​71_xlch_tire_4.25x18t_by_the_doctor71.jpg?​direct&​300|}}|
 |{{:​techtalk:​ih:​wheels:​71_xlch_tire_4.25x18t_2_by_the_doctor71.jpg?​direct&​300|}}|{{:​techtalk:​ih:​wheels:​71_xlch_tires_by_the_doctor71.jpg?​direct&​300|}}|| |{{:​techtalk:​ih:​wheels:​71_xlch_tire_4.25x18t_2_by_the_doctor71.jpg?​direct&​300|}}|{{:​techtalk:​ih:​wheels:​71_xlch_tires_by_the_doctor71.jpg?​direct&​300|}}||
 |Goodyear taper beaded tires: MM90-19 Front and 4.25x18t Rear (for taper bead rims only) ((photos courtesy of The Doctor71 of the XLFORUM))||| ​ |Goodyear taper beaded tires: MM90-19 Front and 4.25x18t Rear (for taper bead rims only) ((photos courtesy of The Doctor71 of the XLFORUM))||| ​
- 
- 
  
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