Sportster Technical Menu - Sportsterpedia

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====== Sportster Technical Menu ======
{{:techtalk:sp-technicalmenu.jpg|}}

<font 18px>
{{common:space100x5px.jpg?35|}}Below you can find a vast array of technical information about the\\
{{common:space100x5px.jpg?35|}}Sportster model motorcycle created by Harley-Davidson in 1957.
</font>

\\
<font 18px/Tahoma>
{{common:space100x5px.jpg?35|}}The information is divided into three sections:\\
{{common:space100x5px.jpg?200|}}[[techtalk:menu#ironhead_technical_categories|Ironhead Models (1957-85)]]\\
{{common:space100x5px.jpg?200|}}[[techtalk:menu#evolution_technical_categories|Evolution Models (1986-later)]]\\
{{common:space100x5px.jpg?200|}}[[techtalk:menu#reference_technical_categories|Reference Material (All Years)]]\\
</font>

Click on a section above or simply scroll down the page to review the technical categories that are available.

Select the Ironhead or Evolution sections for year specific information. For general subjects pertaining to all Sportsters,\\
select the Reference section. Because there is some overlap in technical information between the Ironhead and\\
Evolution models, if you don't find what you are looking for in one section you might want to explore the equivalent\\
category in the other model section.

Be sure to visit our Parent Site - XLForum.net to discuss everything related to Harley-Davidson Sportsters:\\
http://xlforum.net/forums


\\
^<font 20px/inherit;;inherit;;inherit>Ironhead Engine Models ( 1957-1985 )</font>|

===== Ironhead Technical Categories =====

  * <font 14px/inherit;;inherit;;inherit>**Engine Mechanicals – Bottom End**</font>
      * [[:techtalk:ih:engmech01|Cases, Crankshaft]]
      * [[:techtalk:ih:engmech02|Cams, Tappets]]
  * <font 14px/inherit;;inherit;;inherit>**Engine Mechanicals – Top End**</font>
      * [[:techtalk:ih:engmech03|Cylinders, Heads, Pistons & Rods]]
      * [[:techtalk:ih:engmech04|Rocker Box, Rocker Arms, Pushrods, etc.]]
  * <font 14px/inherit;;inherit;;inherit>**Oiling and Lubrication**</font>
      * [[:techtalk:ih:oil01|Engine Oiling]]
      * [[:techtalk:ih:oil03|Oil Pump]]
      * [[:techtalk:ih:oil04|Oil Tank, Lines and Routing]]
      * [[:techtalk:ih:oil02|Trans/Primary Oiling]]
  * <font 14px/inherit;;inherit;;inherit>**Carburetor, Intake Manifold & Exhaust**</font>
      * [[:techtalk:ih:carb01|Basic Carb Model Info]]
      * [[:techtalk:ih:carb02|Carb Functions, Adjustments, Tuning]]
      * [[:techtalk:ih:carb03|Intake Manifold]]
      * [[:techtalk:ih:carb04|Exhaust System]]
      * [[:techtalk:ih:carb05|Air Cleaner]]
  * <font 14px/inherit;;inherit;;inherit>**Electrical System**</font>
      * [[:techtalk:ih:elec01|The Basics - Voltage & Ground]]
      * [[:techtalk:ih:elec02|Fuses, Relays, Batteries, Charging System]]
      * [[:techtalk:ih:elec03|Switches, Instruments, Lights, Turn Signals]]
  * <font 14px/inherit;;inherit;;inherit>**Engine Control**</font>
      * [[:techtalk:ih:engctl01|Ignition, Coil, Plugs, VOES, Timing]]
      * [[:techtalk:ih:engctl02|Starter/Solenoid]]
      * [[:techtalk:ih:engctl03|Kick Starter]]
      * [[:techtalk:ih:engctl04|Throttle]]
  * <font 14px/inherit;;inherit;;inherit>**Primary Drive & Clutch**</font>
      * [[:techtalk:ih:priclutch02|Primary Design]]
      * [[:techtalk:ih:priclutch01|Clutch Basket, Hub, Plates, Release]]
  * <font 14px/inherit;;inherit;;inherit>**Transmission & Final Drive**</font>      
      * [[:techtalk:ih:transfinal01|Gears, Sprockets]]
      * [[:techtalk:ih:transfinal02|1957-1970 4-Speed]]
      * [[:techtalk:ih:transfinal03|1971-1985 4-Speed]]
  * <font 14px/inherit;;inherit;;inherit>**Suspension**</font>
      * [[:techtalk:ih:susp01|Front Forks]]
      * [[:techtalk:ih:susp01.1|Fork Oil]]
      * [[:techtalk:ih:susp02|Rear Shocks]]
      * [[:techtalk:ih:susp03|Swingarm]]
      * [[:techtalk:ih:susp05|Engine Mounts]]
  * <font 14px/inherit;;inherit;;inherit>**Wheels, Brakes & Tires**</font>
      * [[:techtalk:ih:wheels01|Axles, Wheels & Tires]]
      * [[:techtalk:ih:wheels02|Brakes]]
  * <font 14px/inherit;;inherit;;inherit>**Body Parts**</font>
      * [[:techtalk:ih:body01|Fuel Tank, Fenders, Frames]]
      * [[:techtalk:ih:body02|Seats, Side Covers]]
      * [[:techtalk:ih:body03|Handlebars, Levers & Cables]]
      * [[:techtalk:ih:body04|Foot Controls, Pegs, Kickstand]]
  * <font 14px/inherit;;inherit;;inherit>**Ironhead Specific Troubleshooting**</font>
      * [[:techtalk:ih:trouble01|Practices & Procedures]]
  * <font 14px/inherit;;inherit;;inherit>**Ironhead Sportster - General Information**</font>
      * [[:techtalk:ih:general01|1957 - 1969]]
      * [[:techtalk:ih:general02|1970 - 1977]]


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^<font 20px/inherit;;inherit;;inherit>Evolution Engine Models ( 1986-2017-later )</font>|
===== Evolution Technical Categories =====

  * <font 14px/inherit;;inherit;;inherit>**Engine Mechanicals – Bottom End**</font>
      * [[:techtalk:evo:engmech01|Cases, Crankshaft]]
      * [[:techtalk:evo:engmech02|Cams, Tappets]]
      * [[:techtalk:evo:engmech07|Crankcase Ventilation]]
  * <font 14px/inherit;;inherit;;inherit>**Engine Mechanicals – Top End**</font>
      * [[:techtalk:evo:engmech03|Cylinders, Heads, Pistons & Rods]]
      * [[:techtalk:evo:engmech04|Rocker Box, Rocker Arms, Pushrods, etc.]]
  * <font 14px/inherit;;inherit;;inherit>**Oiling and Lubrication**</font>
      * [[:techtalk:evo:oil01|Engine Oil System]]
      * [[:techtalk:evo:oil02|Engine Oil Routes]]
      * [[:techtalk:evo:oil03|Oil Pump Unit]]
      * [[techtalk:evo:oil04|Oil Tank, Lines and Routing]]
      * [[techtalk:evo:oil06|Oil Leaks]]
      * [[techtalk:evo:oil07|Trans/Primary Oiling]]
  * <font 14px/inherit;;inherit;;inherit>**Carburetor, Intake Manifold & Exhaust**</font>
      * [[:techtalk:evo:carb01|Basic Carb Model Info]]
      * [[:techtalk:evo:carb02|CV40 Carb Functions, Adjustments, Tuning]]
      * [[:techtalk:evo:carb03|Intake Manifold]]
      * [[:techtalk:evo:carb04|Exhaust System]]
      * [[:techtalk:evo:carb05|Air Cleaner]]
  * <font 14px/inherit;;inherit;;inherit>**Electrical System**</font>
      * [[:techtalk:evo:elec01|The Basics - Wire Gauge, Wire Color, Voltage & Ground Checks]]
      * [[:techtalk:evo:elec02|Fuses, Relays, Batteries, Charging System]]
      * [[:techtalk:evo:elec03|Switches, Instruments, Lights, Turn Signals]]
      * [[:techtalk:evo:elec04|Serial Data Bus, CAN Bus ]]
  * <font 14px/inherit;;inherit;;inherit>**Engine Control**</font>
      * [[:techtalk:evo:engctl01|Ignition Module, Coil, Plugs, VOES, Timing]]
      * [[:techtalk:evo:engctl03|EFI System, Engine Sensors (EFI & Carb), Fuel Pump]]
      * [[:techtalk:evo:engctl02|Starter/Solenoid]]
      * [[:techtalk:evo:engctl04|Throttle]]
  * <font 14px/inherit;;inherit;;inherit>**Primary Drive & Clutch**</font>
      * [[:techtalk:evo:priclutch02|Primary Design, Engine Sprocket]]
      * [[:techtalk:evo:priclutch01|Clutch Design, Hub, Plates, Release Bearing & Adjustment]]
  * <font 14px/inherit;;inherit;;inherit>**Transmission & Final Drive**</font>
      * [[:techtalk:evo:transfinal01|Gears, Sprockets]]
      * [[:techtalk:evo:transfinal02|1986-1990 4-Speed]]
      * [[:techtalk:evo:transfinal03|1991-2003 5-Speed]]
      * [[:techtalk:evo:transfinal04|2004-later 5-Speed]]
  * <font 14px/inherit;;inherit;;inherit>**Suspension**</font>
      * [[:techtalk:evo:susp01|Front Forks]]
      * [[techtalk:evo:susp04|Fork Oil]]
      * [[:techtalk:evo:susp02|Rear Shocks]]
      * [[:techtalk:evo:susp03|Swingarm]]
      * [[:techtalk:evo:susp05|Engine Mounts]]
  * <font 14px/inherit;;inherit;;inherit>**Wheels, Brakes & Tires**</font>
      * [[:techtalk:evo:wheels01|Axles, Wheels & Tires]]
      * [[:techtalk:evo:wheels02|Brakes]]
  * <font 14px/inherit;;inherit;;inherit>**Body Parts**</font>
      * [[:techtalk:evo:body01|Fuel Tank, Fenders, Frame]]
      * [[:techtalk:evo:body02|Seats, Side Covers]]
      * [[:techtalk:evo:body03|Handlebars, Levers & Cables]]
      * [[:techtalk:evo:body04|Foot Controls, Pegs, Kickstand]]
  * <font 14px/inherit;;inherit;;inherit>**Evolution Specific Troubleshooting**</font>
      * [[:techtalk:evo:trouble01|General Practices & Procedures]]
  * <font 14px/inherit;;inherit;;inherit>**Evolution Sportster  - General Information**</font>
      * [[:techtalk:evo:general01|1986-later]]


\\

^  <font 20px/inherit;;inherit;;inherit>Additional Troubleshooting & Information For All Years</font>  |
^  <font 20px/inherit;;inherit;;inherit>Factory Tech Info, Charts, Lists, Shop Notes, Tools</font>  |
===== Reference Technical Categories =====

  * <font 14px/inherit;;inherit;;inherit>**Engine Mechanicals**</font>
      * [[techtalk:ref:engmech01|Bottom End]]
      * [[techtalk:ref:engmech02|Top End]]
      * [[techtalk:ref:engmech03|Inspection, Gearcase, Sprocket Cover Mods]]
  * <font 14px/inherit;;inherit;;inherit>**Oiling & Lubrication**</font>
      *  [[techtalk:ref:oil01|Engine Oil]]
        *  (Includes: Changing Oil - Which Oil to Use - Oil Charts - Getting More Technical)      
      *  [[techtalk:ref:oil02|Transmission/Primary Oil]]
        *  (Includes: Charts)
      * [[techtalk:ref:oil10|Wet Sumping]]
      * [[techtalk:ref:oil05|Engine and Primary Oil System Modifications]]
      * [[techtalk:ref:oil14|External Oil Coolers]]
      * **Oil Pressure**
        * [[techtalk:ref:oil04|Sportster Oil Pressure (57 to Present)]]
        * [[techtalk:ref:oil15|Installing an Oil Pressure Gauge]]
      * **Oil Pumps**
        * [[techtalk:ref:oil06|77-Present Sportster Oil Pump Comparisons]]
      * **Oil Filters**
        * [[techtalk:ref:oil07|Understanding Oil Filters]]
        * [[techtalk:ref:oil08|Oil Filter Comparison Data for Sportsters]]
        * [[techtalk:ref:oil11|Oil Filter Internal Comparison Pics (cut open)]]
        * [[techtalk:ref:oil09|HD Super Premium 5 vs Napa 7148 5 micron oil filter]] (picture comparison).
        * [[techtalk:ref:oil12|Re-usable Oil Filters]]
        * [[techtalk:ref:oil13|Remote Oil Filters]]
  * <font 14px/inherit;;inherit;;inherit>**Carburetor, Intake Manifold & Exhaust**</font>
      * [[techtalk:ref:carb01|Factory Carbs, Performance Options, Aftermarket Carbs]]
      * [[techtalk:ref:carb02|Mikuni Aftermarket Carbs]]
      * [[techtalk:ref:carb03|Intake Manifolds]]
      * [[techtalk:ref:carb04|Exhaust Systems & Modifications]]
      * [[techtalk:ref:carb05|Fuel Lines & Modifications]]
  * <font 14px/inherit;;inherit;;inherit>**Electrical System**</font>
      * [[techtalk:ref:elec01|Electrical Concepts - Wire Gauge & Current Load, Contact Resistance, AC vs DC Amp Rating, Etc.]]
      * [[techtalk:ref:elec02|Electrical Tools - Multimeter, Spark Tester, Etc.]]
      * [[techtalk:ref:elec03|Batteries, Bulbs, LEDs]]
      * [[techtalk:ref:elec08|Device Connector Pinouts]]
      * [[techtalk:ref:elec06|Instruments - Speedo - Tach]]
      * [[techtalk:ref:elec07|Ironhead - Simplified Wiring Schematics]]
      * [[techtalk:ref:elec16|AfterMarket Charging Systems/Stators]]
      * [[techtalk:ref:elec17|Misc Electrical Items - BAS Bypass - Keyswitch '14 - Etc.]]
      * [[techtalk:ref:elec18|Gauge Mods / Relocating]]
      * [[techtalk:ref:elec19|Headlight - Tail Light Mods / Relocating]]
      * [[techtalk:ref:elec20|Turn Signal Mods / Relocating]]
  * <font 14px/inherit;;inherit;;inherit>**Engine Control**</font>
      * [[techtalk:ref:engctl01|Aftermarket Ignitions]]
  * <font 14px/inherit;;inherit;;inherit>**Primary Drive & Clutch**</font>
      * [[techtalk:ref:priclutch01|Broken Rotor / Clutch Basket Magnets]]
  * <font 14px/inherit;;inherit;;inherit>**Transmission & Final Drive**</font>
      * [[techtalk:ref:transfinal01|In Search of 4 Speed Gear Ratios]]
  * <font 14px/inherit;;inherit;;inherit>**Suspension**</font>
      * [[techtalk:ref:susp06|Suspension - General]]
      * [[techtalk:ref:susp07|Suspension - Details - 7-Pages Theory, Set-Up, Tuning]]
      * [[techtalk:ref:susp01|Fork Oil]]
      * [[techtalk:ref:susp02|Front Forks]]
      * [[techtalk:ref:susp03|Fork Brace]]
      * [[techtalk:ref:susp04|Aftermarket/Alternative Rear Shocks]]
      * [[techtalk:ref:susp05|Rear Shock Lowering / Riser Blocks]]
  * <font 14px/inherit;;inherit;;inherit>**Wheels, Brakes & Tires**</font>
      * [[techtalk:ref:wheels01|Axles & Wheels]]
      * [[techtalk:ref:wheels03|Brakes]]
        * [[techtalk:ref:wheels05|Brake Pedal Mods]]
      * [[techtalk:ref:wheels04|Tire 101]] (Understanding Sizes & Descriptions, Buying, Numerous Charts - speed, load, etc.)
      * [[techtalk:ref:wheels09|Additional Information - Changing Tires, Cush Drive, Etc.]]
  * <font 14px/inherit;;inherit;;inherit>**Body Parts - Accessories**</font>
      * [[techtalk:ref:body01|Foot Controls, Pegs, Kickstand]]
      * [[techtalk:ref:body02|Sissy Bars & Fender Racks]]
      * [[techtalk:ref:body03|Saddlebags]]
      * [[techtalk:ref:body13|Tool Bags]]
      * [[techtalk:ref:body04|Mud Flaps]]
      * [[techtalk:ref:body05|Aftermarket Fuel Tanks and Parts]]
      * [[techtalk:ref:body06|Lowering the Detachable Windshield]]
      * [[techtalk:ref:body07|Document Tubes / Holders]]
      * [[techtalk:ref:body08|Helmet Locks]]
      * [[techtalk:ref:body09|HD Paint Codes]]
      * [[techtalk:ref:body10|Flag Holders]]
      * [[techtalk:ref:body11|Brass Accents For Your Bike]]
      * [[techtalk:ref:body12|Aftermarket Handlebars, Risers and Mods]]


  * <font 14px/inherit;;inherit;;inherit>**Service Procedures**</font>
      * [[techtalk:ref:svcproc10|1986-1990 4 Speed Transmission Removal / Inspection / Installation]]
      * [[techtalk:ref:svcproc11|1991-2003 5 Speed Transmision Removal / Inspection / Installation]]
      * [[techtalk:ref:svcproc12|2004-later 5 Speed Transmission Removal / Inspection / Installation]]
      * [[techtalk:ref:svcproc16|Hydraulic Lifter - Disassembly / Inspection / Assembly]]
      * [[techtalk:ref:svcproc20|Performing a Cylinder Compression Test]]
      * [[techtalk:ref:svcproc21|Performing a Cylinder Leak-Down Test]]
      * [[techtalk:ref:svcproc22|Finding TDC of the Piston]]
      * [[techtalk:ref:svcproc23|Degreeing Cams]]
      * [[techtalk:ref:svcproc30|Testing the Oil Pressure Switch]]
      * [[techtalk:ref:svcproc40|General Drilling and Tapping]]
      * [[techtalk:ref:svcproc45|Polishing Aluminum and Stainless Steel]]
      * [[techtalk:ref:svcproc46|Trying to Get a Mirror Finish on Stainless Steel]]


  * <font 14px/inherit;;inherit;;inherit>**General-MSR (For Maintenance, Servicing & Repair)**</font>
      * <font 14px/inherit;;inherit;;inherit>**Troubleshooting**</font>
        * [[techtalk:ref:genmsr01|Diagnostics - First Things First]]
        * [[techtalk:ref:genmsr03|Engine Troubleshooting]]
        * [[techtalk:ref:genmsr08|DTC - Diagnostic Trouble Codes]]
      * <font 14px/inherit;;inherit;;inherit>**Compounds**</font>
        *  [[techtalk:ref:genmsr10|Assembly Lubes, Oils and Sealant]]
          *  (Includes: Bearing Grease - Dialectric Grease - Threadlock - Anti-sieze)
        * [[techtalk:ref:genmsr11|Cutting Oils, Soaking Oils and Lubes]]
        * [[techtalk:ref:genmsr12|Cleaning Solutions - General, Parts, Etc]]
        * [[techtalk:ref:genmsr13|Polishing Compounds]]
        * [[techtalk:ref:genmsr14|Liquid & Electrical Tape]]
        * [[techtalk:ref:genmsr15|Plasti-Dip, etc]]
      * <font 14px/inherit;;inherit;;inherit>**Shop Notes**</font>
        * [[techtalk:ref:genmsr30|Notable Quotes]]
        * [[techtalk:ref:genmsr32|Engine Initial Start-up, Heat Cycles and Break-In]]
        * [[techtalk:ref:genmsr31|Before Buying a New or Used Sportster]]
        * [[techtalk:ref:genmsr35|Stuck, Frozen and Broken Off Bolts]]
        * [[techtalk:ref:genmsr36|Warped or Damaged Thread Repair]]
      * <font 14px/inherit;;inherit;;inherit>**Tips**</font>
        * [[techtalk:ref:genmsr40|Building a Rolling Chassis]]
        * [[techtalk:ref:genmsr41|Installing an Engine]]
        * [[techtalk:ref:genmsr45|Twisting Metal]]
      * <font 14px/inherit;;inherit;;inherit>**Miscellaneous - Other**</font>
        * [[techtalk:ref:genmsr90|Wind Chill Chart]]


  * <font 14px/inherit;;inherit;;inherit>**Tools**</font>
    * [[techtalk:ref:tools100|Tool Suggestions, Workarounds, and Sources]]
      * (including Commercial, Homemade and Modified Tools for Sportsters)


  * <font 14px/inherit;;inherit;;inherit>**Engine Conversions**</font>
      * [[techtalk:ref:perf01|(Includes Top End Upgrades, Performance Mods, etc., etc.)]]

  * <font 14px/inherit;;inherit;;inherit>**Trailer / Trailering or Otherwise Hauling a Sportster**</font>
      * [[techtalk:ref:trailer01|Trailering Your Ride]]
      * [[techtalk:ref:trailer02|Pull Behind Trailer]]
      * [[techtalk:ref:trailer03|Hauling Your Ride in a Truck (Loading / Unloading)]]
  
  * <font 14px/inherit;;inherit;;inherit>**Custom Painting**</font>
      * [[techtalk:ref:paint01|(Includes Paint Schemes and Graphics)]]

  * <font 14px/inherit;;inherit;;inherit>**Raw Data**</font>
      * [[techtalk:ref:raw01|(Anything waiting to be integrated)]]

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Trace: • REF: Engine Mechanicals - Sub-05A • EVO: Engine Mechanicals • REF: Service Procedures 10 • EVO: Body Parts • REF: Engine Control50 • REF: Engine Control01 • EVO: Electrical System - Sub-02M • REF: Carburetor, Intake Manifold & Exhaust • REF: General-MSR 01 • REF: Electrical System