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techtalk:ref:carb01j [2019/09/08 21:29]
hippysmack created
techtalk:ref:carb01j [2024/01/10 18:29]
hippysmack
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 \\ \\
 ====== Mounting a Mikuni VM-38 ====== ====== Mounting a Mikuni VM-38 ======
-With the VM38 there are several things you want to make sure you get with the carb, or purchase separately. ((piniongear of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1286437&​page=2)) \\+With the VM38 there are several things you want to make sure you get with the carb, or purchase separately. ((piniongear of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​126559-best-carb-for-kick-only-72-xlch/​page2?​t=1286437&​page=2)) \\
 The 90° elbow and the correct throttle cable to go with it. The p/n for the cable is either 657-900 or 657-901. \\ The 90° elbow and the correct throttle cable to go with it. The p/n for the cable is either 657-900 or 657-901. \\
 The cable has a little longer inner cable (or a little shorter housing) due to the length of the elbow. \\ The cable has a little longer inner cable (or a little shorter housing) due to the length of the elbow. \\
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 These type metal adapters are also available. ((photos by GA_Ironhead of the XLFORUM http://​xlforum.net/​forums/​showpost.php?​p=2163034&​postcount=5)) \\ These type metal adapters are also available. ((photos by GA_Ironhead of the XLFORUM http://​xlforum.net/​forums/​showpost.php?​p=2163034&​postcount=5)) \\
 +(Right) - Carb Adapter, HRS-42 and OEM CV Carb To S-and-S Super E Manifold. ((https://​secure.vulcanworks.net/​store/​Carb-Adapter-HRS-42-and-OEM-CV-Carb-To-S-and-S-Super-E-Manifold.html)) \\
 {{:​techtalk:​ref:​carb:​press-on_carb_adapter.jpg?​direct&​300|}} {{:​techtalk:​ref:​carb:​non_press_carb_adapter.jpg?​direct&​300|}} {{:​techtalk:​ref:​carb:​press-on_carb_adapter.jpg?​direct&​300|}} {{:​techtalk:​ref:​carb:​non_press_carb_adapter.jpg?​direct&​300|}}
  
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 ====== Throttle Cable ====== ====== Throttle Cable ======
 +This is IronMick'​s drawing of a new throttle cable made for the Mikuni VM38-9 on a 1978 with stock low buckhorn handlebars. \\
 +The universal cable made by Barnett for this application is Barnett part number 101-31-30901. \\
 +It is described as a 38" cable, and is about 4" too long for this bike setup so a new one was made. \\
 +<​blockquote>​I do not understand how they calculate cable length but this must be a 34" cable as it is 4" shorter than the 38". \\
 +Here is the spec diagram for the 4" shorter throttle cable; if you need to get one special made you can use this as a guide.</​blockquote>​ ((IronMick)) \\
 +Note that the two 90° fittings are not the same. The one to the right is for the carb, the one to the left is for the throttle at the handlebar. \\
 +Click on a pic to enlarge: \\
 +
 +{{:​techtalk:​ref:​carb:​vm38-9_throttle_cable_specs_by_ironmick_-_shrunken_sized.jpg?​direct&​400|}} ((drawing by IronMick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1644516)) \\
 +
 +There are a couple of things you will have to consider regarding a Mikuni installation. First is the throttle control. ((piniongear of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=938090&​page=3)) \\
 +The Bendix uses a solid wire and the Mikuni needs a flexible braid cable. \\ 
 +So if you are now using the original enclosed hard wire in the handlebar you will need to swap for a drum type twist grip like the one below. \\
 +The Mikuni is a tall carb and as a result you will need a 90° elbow on the throttle cable to route the cable under the gas tank. \\
 +On a Sportster you must have this elbow. See the pics below. Trying to find this elbow with the proper throttle cable can sometimes be a chore. \\
 +The throttle cable has a shorter outer housing (shorter by length of the elbow) than what you will have on a cable not using the elbow. \\
 +You will need to connect the round carb body to the flanged manifold, so that requires an adapter. \\
 +All this uses hose clamps to do the job. See the pic below showing the 2 clamps around the adapter. \\
 +
 +{{:​techtalk:​ref:​carb:​braided_throttle_cable_1_by_piniongear.jpg?​direct&​300|}} ((photo by piniongear of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=938090&​page=3)) {{:​techtalk:​ref:​carb:​braided_throttle_cable_2_by_piniongear.jpg?​direct&​300|}} ((photo by piniongear of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=938090&​page=3)) \\
 +
 File any rough spots from the ball end and / or open up the ferrule a bit with a flat blade screwdriver. ((IronMick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1567528&​page=2)) \\ File any rough spots from the ball end and / or open up the ferrule a bit with a flat blade screwdriver. ((IronMick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1567528&​page=2)) \\
 {{:​techtalk:​ref:​carb:​vm-38_project_10_by_ironmick.jpg?​direct&​250|}} ((photo by IronMick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1567528&​page=2)) {{:​techtalk:​ref:​carb:​vm-38_project_11_by_ironmick.jpg?​direct&​300|}} ((photo by IronMick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1567528&​page=2)) \\ {{:​techtalk:​ref:​carb:​vm-38_project_10_by_ironmick.jpg?​direct&​250|}} ((photo by IronMick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1567528&​page=2)) {{:​techtalk:​ref:​carb:​vm-38_project_11_by_ironmick.jpg?​direct&​300|}} ((photo by IronMick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1567528&​page=2)) \\