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techtalk:ref:carb01v [2019/09/12 20:47]
hippysmack created
techtalk:ref:carb01v [2024/01/10 21:37] (current)
hippysmack
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 ====== REF: Carburetor, Intake Manifold & Exhaust - Sub-01V ====== ====== REF: Carburetor, Intake Manifold & Exhaust - Sub-01V ======
 \\ \\
-====== ​Installing a ThunderJet® on a Super E ======+====== ​S&S G, F and L Series General Information and Pics ======
  
 +The metering circuits of these carbs are configured for the best 1/4 mile performance. No consideration at all was given for street operation or kick starting. ((Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​109699-hot-rod-parts-thread/​page7?​t=1022912&​page=7)) \\
 +These were race only carbs for HD dragsters only, not for street bikes. \\
 +That didn't stop anybody from putting them on the street bikes which may be where the bad rap these carbs carry came from. \\
 +
 +The one below has the '​street kit' that was made later to address the missing street manners. \\
 +The kit is the bolt on choke and the 1" spacer between the carb and manifold. \\
 +After a while these '​G'​s were replaced by the next model ("​GA"​ & "​GB"​). \\
 +They were a slightly re-metered idle/​intermediate circuit to give some street-ability. \\
 +The '​GA'​ was identical to the '​G'​ except for the re-metering. \\
 +The '​GB'​ was a smaller throat (1-3/​4"​ at throttle butterfly) and more importantly a smaller venturi than the '​G'​-'​GA'​ (1-7/​8"​ throat, 1-11/16 venturi). \\
 +The '​GA'​ was just passable as a street carb but it needed at least 70 ci to feed (if not it sucked). \\
 +The '​GB'​ actually was street-able on stock displacement bikes. It wasn't '​tame'​ though. \\
 +You had to cater to its narrow ''​sweet spot" that changed with air temp, humidity, barometer, and most of all float level (that constantly creeped higher). \\
 +The floats & inlets were still race parts, made to be high flow at small float drops, combined with the metal to metal inlet valve, again a race thing. \\
 +The low gas consumptions of cruising on the street, barely opened the valve. \\
 +So the mile after mile of street riding vibration wore all the stuff and the float level crept higher. \\
 +So if you were OK with constant tinkering with float levels and jetting that needed to be tailored to small atmospheric changes; \\
 +(still drag race main metering circuit) you had a carb that lit your bike up like no other. A redhead girlfriend of a carb. \\
 +This amount of tinkering and the devotion it took to be on top of it was too much for all but the most race oriented owners. \\
 +So, enter the 3rd models. \\
 +The infamous '​L'​ series"​ ('​GAL'​ & '​GBL'​). The '​L'​ series are great street carbs as long as the right carb went on the right bike. \\
 +These are actually totally different carbs from the predecessors as the 1st "​street carbs" with real drag tendencies. \\
 +All metering circuits are made to be totally street-able as 1st consideration while leaning towards being as drag like as full street-ability will allow. \\
 +Boy did they work as intended. \\
 +But to the untrained eye, they look the same as the 1st two versions, so they get the same bad rep. \\
 +They also have the same fitments. '​GAL'​ needs 70" min. or they ain't street-able enough. \\
 +The '​GBL'​ is the product of all the previous lessons and it's unsurpassed for 900 or 1000 bikes. \\
 +So if the '​GBL'​ is so great how come it's so obscure? Maybe because, of the 5 versions of side bowls, S&S carbs are usually grouped as only one version. \\
 +(if you really knew there were 5 different carbs before the rare "Super A" , you are in a small group). \\
 +And 4 of the 5 work like crap on a stock street bike. So those 4 get taken off and sold a lot (adding to the rep). \\
 +The last 2 versions, the real L series units were sold from 72 to e75, and bikers being bikers, "if I'm gonna get a S&S, I'm getting the big one. \\
 +So not as many "​GBL"​ got sold and the guys who had one didn't ever want to sell it. The one size fits all Super A & B was the response to guys buying the wrong size. \\
 +Little known fact: The venturi on a "​GBL"​ is smaller than the venturi on a Tillotson. The Super B is the same as a Tillotson. \\
 +
 +{{:​techtalk:​ref:​carb:​sands_carbs_4_by_dr_dick.jpg?​direct&​300|}} ((photo by Dr Dick of the XLFORUM)) {{:​techtalk:​ref:​carb:​sands_carbs_5_by_dr_dick.jpg?​direct&​300|}} ((photo by Dr Dick of the XLFORUM)) {{:​techtalk:​ref:​carb:​sands_carbs_13_by_dr_dick.jpg?​direct&​300|}} ((photo by Dr Dick of the XLFORUM)) \\
 +
 +There are 5 different versions of this '​type'​ made before the Supers replaced them and 2 more versions offered in limited numbers along side the Supers. ((Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​123529-setting-points/​page3#​post2606131)) \\
 +Each of the 7 were tailored to different motor sizes and applications. \\
 +Wrong one on wrong motor was/is a disaster in many areas. Throttle response is one of the problems. Although, the right carb on right motor was/is spectacular. \\
 +
 +The '​GBL'​ was the only one of the 7 designed to be a street carb that would match up to the specific requirements of a stock 900. \\
 +It was also '​smallest'​ of the 7 and it was made side by side with the '​GAL'​ (biggest). Only 3 years these two models were sold (1972-74) with most being the '​GAL'​. \\
 +So these carbs are rare, expensive and old and that keeps them under the radar. Many got molested in the ensuing 37 years. \\
 +But for the guy who does take the plunge and experiences the way his 900 runs with it puts the '​GBL'​ in the 'never sell' category. \\
 +S&S sand cast carbs were made by us and for our bikes only (made by HD nuts for HD nuts). \\
 +All the sand cast units share 3 things:
 +  - No pump.
 +  - The entire throat is precision machined from ac to manifold.
 +  - They have long air column lengths with the discharge tube quite far upstream of throttle butterfly (they hit your leg).
 +
 +The entire sand cast gasoline models. (may be out of order): \\
 +  * G - drag only, big motors.
 +  * GA - drag with slight mods to make '​street-able',​ big motor.
 +  * GB - same but for small motors.
 +  * GAL - street carb, big motor.
 +  * GBL - street use,  small motor.
 +  * Super A - 1st one size fits all, street use.
 +  * Super B - refined Super A, street use.
 +  * MGAL GAL - reintroduced with provisions for snap throttle street, big motor.
 +  * MGL MGAL - with super style main circuit & two jet intermediate circuit, big motor, street.
 +  * Super D - larger Super B, giant motor claimed to be drag only but circuitry is street. ​
 +
 +The first 3 were race only carbs. The rest were street carbs with race tendencies. Mis-application of the first 4 was very common. \\
 +G, GA, GAL, F AND FA series are all 1-7/8" butterfly. GB and FB series are both 1-3/​4"​. ((mrmom9r of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​166320-need-pics-of-carbs?​t=1786621)) \\
 +
 +==== S&S G, GA, GAL ====
 +The '​G'​ is the very first S&S carb model ever sold to the public. ((Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​109699-hot-rod-parts-thread/​page7?​t=1022912&​page=7)) \\
 +{{:​techtalk:​ref:​carb:​sands_carbs_3_by_dr_dick.jpg?​direct&​300|}} ((photo by Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​166320-need-pics-of-carbs?​t=1786621)) {{:​techtalk:​ref:​carb:​sands_carbs_6_by_dr_dick.jpg?​direct&​300|}} ((photo by Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​166320-need-pics-of-carbs?​t=1786621)){{:​techtalk:​ref:​carb:​sands_carbs_7_by_dr_dick.jpg?​direct&​300|}} ((photo by Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​166320-need-pics-of-carbs?​t=1786621)) \\
 +
 +{{:​techtalk:​ref:​carb:​sands_carbs_2_by_dr_dick.jpg?​direct&​300|}} ((photo by Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​109699-hot-rod-parts-thread/​page7?​t=1022912&​page=7)) {{:​techtalk:​ref:​carb:​sands_carbs_1_by_dr_dick.jpg?​direct&​300|}} ((photo by Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​109699-hot-rod-parts-thread/​page7?​t=1022912&​page=7)) {{:​techtalk:​ref:​carb:​sands_carbs_14_by_dr_dick.jpg?​direct&​300|}} ((photo by Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​109699-hot-rod-parts-thread/​page7?​t=1022912&​page=7)) \\
 +
 +GAL (center, first pic \\
 +{{:​techtalk:​ref:​carb:​sands_carbs_9_by_dr_dick.jpg?​direct&​300|}} ((photo by Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​166320-need-pics-of-carbs?​t=1786621)){{:​techtalk:​ref:​carb:​sands_carbs_10_by_dr_dick.jpg?​direct&​300|}} ((photo by Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​166320-need-pics-of-carbs?​t=1786621)) {{:​techtalk:​ref:​carb:​sands_gal_by_monte03.jpg?​direct&​300|}} ((photo by Monte03 of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​187894-few-questions-on-s-s-gal-carb?​t=2004343)) \\
 +
 +==== S&S GB & GBL ====
 +GB \\
 +{{:​techtalk:​ref:​carb:​sands_carbs_8_by_dr_dick.jpg?​direct&​300|}} ((photo by Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​166320-need-pics-of-carbs?​t=1786621)) \\
 +
 +GBL \\
 +This carb will be fine on an 88" motor. Here's the basic stuff you need to deal with. \\
 +Manifold: use the Super B or Super E manifold. \\
 +Air Cleaner: the entire Super B setup is a bolt on to L series. \\
 +Throttle: this goes to the action cable of the 2 cable system. Forget the idle cable exists for now. \\
 +All sportsters 1972> open the throttle plate when the inner cable retreats into the outer coil. \\
 +In other words, the braided cable '​pulls'​ the throttle plate open. The L series (except mgl) is set up for the 1971< throttle plate actuation. \\
 +In this setup the inner cable was not braided. It was a solid wire because the inner wire pushed the throttle plate open. \\
 +You need to reverse this action at the carb.
 +For instance: \\
 +1st get a Super B throttle shaft and install it in the GAL. It's longer on the forward end compared to the GAL shaft. \\
 +The added length will allow you to install a second throttle lever assembly on the longer shaft. This lever is also Super B. \\
 +See the first pic below. The shaft extension will be less (but still enough) on a GAL. \\
 +{{:​techtalk:​ref:​carb:​sands_gbl_by_dr_dick.jpg?​direct&​300|}} ((photo by Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​187894-few-questions-on-s-s-gal-carb/​page2?​t=2004343&​page=2)) {{:​techtalk:​ref:​carb:​sands_carbs_10_by_dr_dick.jpg?​direct&​300|}} ((photo by Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​166320-need-pics-of-carbs?​t=1786621)){{:​techtalk:​ref:​carb:​sands_carbs_11_by_dr_dick.jpg?​direct&​300|}} ((photo by Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​166320-need-pics-of-carbs?​t=1786621)) \\
 +
 +{{:​techtalk:​ref:​carb:​sands_gbl_carb_1_by_monte03.jpg?​direct&​300|}} ((photo by Monte03 of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​109699-hot-rod-parts-thread/​page7?​t=1022912&​page=7)) {{:​techtalk:​ref:​carb:​sands_gbl_carb_2_by_monte03.jpg?​direct&​300|}} ((photo by Monte03 of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​109699-hot-rod-parts-thread/​page7?​t=1022912&​page=7)) {{:​techtalk:​ref:​carb:​sands_gbl_carb_3_by_monte03.jpg?​direct&​300|}} ((photo by Monte03 of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​109699-hot-rod-parts-thread/​page9?​t=1022912&​page=9)) \\
 +
 +FB \\
 +Here's an FB converted to an FA with the popular dual float bowl conversion pioneered by Gordon Kately. \\
 +{{:​techtalk:​ref:​carb:​sands_fb_carb_by_mrmom9r.jpg?​direct&​300|}} ((photo by mrmom9r of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​166320-need-pics-of-carbs?​t=1786621)) \\
 +
 +Mods \\
 +Here is a fabricated 2-1/4" version of an early G style carb (L) below. \\
 +And a fabricated 2-3/8" which used a fuel pump with a Holley float bowl and accelerator pump (R). \\
 +Ten of the 2-1/4" carbs and 25 of the 2-3/8" carbs were built. Both saw action in AMRA Pro Stock and a few of the 2-3/​8"​s on the streets of Houston, Tx. \\
 +{{:​techtalk:​ref:​carb:​sands_modded_g_style_carb_1_by_mrmom.jpg?​direct&​300|}} ((photo by mrmom9r of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​166320-need-pics-of-carbs?​t=1786621)) {{:​techtalk:​ref:​carb:​sands_modded_g_style_carb_2_by_mrmom.jpg?​direct&​300|}} ((photo by mrmom9r of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​166320-need-pics-of-carbs?​t=1786621)) \\
 +
 +====== Throttle Cable ======
 +This GBL has a modded bracket to accept any cabling system (push or pull - solid or braided). \\
 +{{:​techtalk:​ref:​carb:​sands_gbl_throttle_mod_1_by_dr_dick.jpg?​direct&​300|}} ((photo by Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​179861-factory-carburetors/​page3?​t=1932694&​page=3)) {{:​techtalk:​ref:​carb:​sands_gbl_throttle_mod_2_by_dr_dick.jpg?​direct&​300|}} ((photo by Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​179861-factory-carburetors/​page3?​t=1932694&​page=3)) {{:​techtalk:​ref:​carb:​sands_gbl_throttle_mod_3_by_dr_dick.jpg?​direct&​300|}} ((photo by Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​179861-factory-carburetors/​page3?​t=1932694&​page=3)) \\
  
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