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techtalk:ref:elec03 [2020/11/13 07:40]
ixl2relax [HD AGM]
techtalk:ref:elec03 [2024/01/12 00:13] (current)
hippysmack
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 * . . . [[techtalk:​ref:​elec03a|Battery vent tube clamps]] \\ * . . . [[techtalk:​ref:​elec03a|Battery vent tube clamps]] \\
-* . . . [[techtalk:​ref:​elec03b|Moving the battery cables]] \\+* . . . [[techtalk:​ref:​elec03b|Moving ​& Mounting ​the battery cables]] \\
 * . . . [[techtalk:​ref:​elec03c|Charging the battery]] \\ * . . . [[techtalk:​ref:​elec03c|Charging the battery]] \\
  
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   - FLA - Flooded Lead-Acid (aka wet-cell)   - FLA - Flooded Lead-Acid (aka wet-cell)
   - AGM - Absorbent Glass Mat   - AGM - Absorbent Glass Mat
-  - LIon - Lithium Ion.+  - LIon - Lithium Ion 
 +  - LFP - LiFePo<​sub>​4</​sub>​ (Lithium Iron Phosphate) an updated version of LIon
  
 **The FLA** is the oldest of the three technologies and is still a popular choice in automotive applications. It is typically the least expensive of the three. The internal charge plates are '​flooded'​ with liquid battery acid (thru filler caps), thus it's name. These batteries have vents with a tube routed towards the ground for electrolyte expansion, but that also allows evaporation requiring periodic checks & refills. **The FLA** is the oldest of the three technologies and is still a popular choice in automotive applications. It is typically the least expensive of the three. The internal charge plates are '​flooded'​ with liquid battery acid (thru filler caps), thus it's name. These batteries have vents with a tube routed towards the ground for electrolyte expansion, but that also allows evaporation requiring periodic checks & refills.
  
-**The AGM** technology is similar in design, but instead of liquid acid sloshing around inside the battery (and sometimes spilling out), it uses a mat between the plates to absorb the acid. This stabilizes the liquid and keeps it in better contact with the plates, thus creating a more even charge surface. This also means the battery is sealed at the factory and does not require addition of electrolyte later.+**The AGM** technology is similar in design, but instead of liquid acid sloshing around inside the battery (and sometimes spilling out), it uses a mat between the plates to absorb the acid. This stabilizes the liquid and keeps it in better contact with the plates, thus creating a more even charge surface. This also means the battery is sealed at the factory and does not require addition of electrolyte later. ​(Some AGM batteries now appear to be available as factory filled or user filled.)
  
-**The LIon** design similarly uses plates, but these plates are highly refined compounds with a similarly refined lithium ion electrolyte material which is not a liquid. This refinement accounts for their capabilities being differernt from the lead-acid batteries and also accounts for their higher costs (which will likely be reduced with increased usage). LIon batteries are virtually maintenance-free.+**The LIon** design similarly uses plates, but these plates are highly refined compounds with a similarly refined lithium ion electrolyte material which is not a liquid. This refinement accounts for their capabilities being differernt from the lead-acid batteries and also accounts for their higher costs (which will likely be reduced with increased usage). LIon batteries are virtually maintenance-free. ​ 
 + 
 +**The LFP** design is a refinement of the LIon. It has a more constant discharge voltage and a better safety record. However, the LFP design may require cell balancing & may exhibit a '​memory effect'​ when partially discharging and recharging. Special charging processes (specific chargers for LFP batteries) may be required to resolve these issues.((https://​phys.org/​news/​2013-04-memory-effect-lithium-ion-batteries.html))
  
 {{:​techtalk:​ref:​elec:​battery-chargelevel.jpg|}}((2016 Sportster Owner'​s Manual))((1998 Sportster Service Manual)) {{:​techtalk:​ref:​elec:​battery-chargelevel.jpg|}}((2016 Sportster Owner'​s Manual))((1998 Sportster Service Manual))
 \\ \\
 +
 +Be sure your multimeter BLACK Probe is properly grounded to the Battery Negative Post or to the frame.
 +
 +The above charts reflect the charts in the HD manuals as footnoted. Some other reference sources may indicate that SLA voltages are typically lower than AGM voltages. Check the manufacturer'​s specifications for your specific battery if you have any questions.
  
 The wet-cell FLA is slowly being phased out with a greater embrace of the AGM or LIon versions. So, in a generalized way, here are the differences between the newer LIon batteries and the less-new AGM batteries: The wet-cell FLA is slowly being phased out with a greater embrace of the AGM or LIon versions. So, in a generalized way, here are the differences between the newer LIon batteries and the less-new AGM batteries:
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  but requires better regulation of charging cycle\\  but requires better regulation of charging cycle\\
 LIons can be discharged deeper (up to 80%) than AGM (up to 50%)\\ LIons can be discharged deeper (up to 80%) than AGM (up to 50%)\\
-Lion can be charge-cycled 5-10 times more often\\ +LIon can be charge-cycled 5-10 times more often\\ 
-Lions maintain full voltage during discharge (AGM slowly lessens)\\ +LIon initial cost is about 1.5x-3x that of AGM\\ 
-Lion initial cost is about 1.5x-3x that of AGM\\+LIon batteries may require specific chargers (AGM can use FLA chargers)
  
 These variations must be weighed in light of the environment and usage for a particular application. It’s nonsensical to talk battery life without a valid reference to the environment of the usage - meaning the quality of the charging system plus the way the battery is used. In some sense, this is like the debates of 'best oil' or 'best tire' or even 'best bike'. These variations must be weighed in light of the environment and usage for a particular application. It’s nonsensical to talk battery life without a valid reference to the environment of the usage - meaning the quality of the charging system plus the way the battery is used. In some sense, this is like the debates of 'best oil' or 'best tire' or even 'best bike'.
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 Recent HD Sportster model batteries are Absorbed Glass Mat (AGM) versions. Those used on the 883cc models are rated at 12v, 12Ah & 200CCA. ((per 2010 & 2015 HD Police model brochure)) A typical size is 6-7/8" Length, 3-7/​16"​ Width & 6-1/8" Height. Recent HD Sportster model batteries are Absorbed Glass Mat (AGM) versions. Those used on the 883cc models are rated at 12v, 12Ah & 200CCA. ((per 2010 & 2015 HD Police model brochure)) A typical size is 6-7/8" Length, 3-7/​16"​ Width & 6-1/8" Height.
  
-**(According to [[http://​xlforum.net/​forums/showpost.php?p=5809689&​postcount=64|this post]], HD changed brands from Deka to Yuasa in 2019)**+**(According to [[https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-electrical/​sportster-motorcycle-electrical-and-ignition/​182375-which-battery/​page5?​postcount=64#​post4383466|this post]], HD changed brands from Deka to Yuasa in 2019)**
  
 Here's the sales pitch made for HD batteries when they were sourcing them as Deka brand:\\ Here's the sales pitch made for HD batteries when they were sourcing them as Deka brand:\\
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 </​blockquote>​ </​blockquote>​
  
-A summary list from the above claim suggests these batteries are all USA Made:+The EXT designated batteries are made by East Penn Manufacturing. 
 +A summary listfrom the above claimsuggests these batteries are all USA Made:
  
 Super Start Extreme (O'​Reilly'​s)\\ Super Start Extreme (O'​Reilly'​s)\\
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 Lightning Start (Power Source)\\ Lightning Start (Power Source)\\
  
-As with any productyou might rightly expect that some versions of the products from these manufacturers vary in quality due to materials and processes being differentBut in generalbased on the above link, all these branded batteries should have similar (if not the exact same) qualities.+The YTX designated batteries are made by Yuasa (Yuasa Battery Inc). They likely also make other branded modelsif they are designated as a YTX modelYuasa Batteries Inc. is located ​in LaureldalePA.
  
 +As with any product, you might rightly expect that some versions of the products from these manufacturers vary in quality due to materials and processes being different. Even though multiple brands of batteries may be made by the same manufacturer,​ that does not '​necessarily'​ mean they are all manufactured to the same specifications.
  
-===== Aftermarket ​LIon =====+===== Aftermarket ​LFP =====
  
-As one example of an aftermarket ​LIon battery that might be used on a 1200cc Sportster, the Shorai LFX18A1-BS12 is a lithium-iron ​battery, rated at 12v, 18Ah & 270CCA. It's compact size weighs only 3.15-lbs and measures 5.83" Length, 2.63" Width, and 4.13" Height.+As one example of an aftermarket ​LFP battery that might be used on a 1200cc Sportster, the Shorai LFX18A1-BS12 is a Lithium Iron Phosphate ​battery, rated at 12v, 18Ah & 270CCA. It's compact size weighs only 3.15-lbs and measures 5.83" Length, 2.63" Width, and 4.13" Height.
  
 Shorai Batteries require a charging system output of 13.1 Volts or higher at idle, and must not exceed 15.2 volts at maximum output. Shorai Batteries require a charging system output of 13.1 Volts or higher at idle, and must not exceed 15.2 volts at maximum output.