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techtalk:ref:elec07 [2018/09/12 03:17] hippysmack |
techtalk:ref:elec07 [2020/02/08 02:57] hippysmack [1975-1976 Sportster XL] |
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====== REF: Electrical System ====== | ====== REF: Electrical System ====== | ||
+ | ===== Ironhead - Schematic Drawings (created with reference to the OEM manual) ===== | ||
+ | \\ | ||
+ | \\ | ||
+ | |||
+ | |||
+ | ====== 1959-1985 Sportster Main Wiring Diagrams ====== | ||
+ | The drawings below have been created using the factory schematic drawings from the FSMs as reference. \\ | ||
+ | They are available here but are not intended to replace the factory drawings. \\ | ||
+ | Some parts symbols are generic, may not represent the actual period parts and have been spread out for clarity from the originals. \\ | ||
+ | However, the parts are labeled. \\ | ||
+ | The drawings are not to scale and parts and wiring are positioned on the drawings for clarity. | ||
+ | ==== 1959-1962 Sportster CH ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1959-1962_sportster_ch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 168 used as reference)) \\ | ||
+ | |||
+ | ==== 1959-1964 Sportster H ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1959-1964_sportster_h_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 166 used as reference)) \\ | ||
+ | |||
+ | ==== 1963-1964 Sportster CH ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1963-1964_sportster_ch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 170 used as reference)) \\ | ||
+ | |||
+ | ==== 1965 Sportster CH ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1965_sportster_ch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 173 used as reference)) \\ | ||
+ | |||
+ | ==== 1965-1966 Sportster H ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1965-1966_sportster_h_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 172 used as reference)) \\ | ||
+ | |||
+ | ==== 1966 Sportster CH ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1966_sportster_ch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 174 used as reference)) \\ | ||
+ | |||
+ | ==== 1967 Sportster H ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1967_sportster_h_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 175 used as reference)) \\ | ||
+ | |||
+ | ==== 1967-E1969 Sportster CH ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1967-e1969_sportster_ch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 176 used as reference)) \\ | ||
+ | |||
+ | ==== 1968-E1969 Sportster H ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1968-e1969_sportster_h_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 178 used as reference)) \\ | ||
+ | |||
+ | ==== L1969 Sportster H ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:l1969_sportster_h_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 180 used as reference)) \\ | ||
+ | |||
+ | ==== L1969 Sportster CH ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:l1969_sportster_ch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 181 used as reference)) \\ | ||
+ | |||
+ | ==== 1970-1971 Sportster XLH ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1970-1971_sportster_xlh_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-3 used as reference)) \\ | ||
+ | |||
+ | ==== 1970-1971 Sportster XLCH ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1970-1971_sportster_xlch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-5 used as reference)) \\ | ||
+ | |||
+ | ==== 1972 Sportster XLH - Standard Seat ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1972_sportster_xlh-standard_seat_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-5 used as reference)) \\ | ||
+ | |||
+ | ==== 1972 Sportster XLH - Low Seat ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1972_sportster_xlh-low_seat_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-7 used as reference)) \\ | ||
+ | |||
+ | ==== 1972 Sportster XLCH - Standard Seat ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1972_sportster_xlch-standard_seat_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-6 used as reference)) \\ | ||
+ | |||
+ | ==== 1972 Sportster XLCH - Low Seat ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1972_sportster_xlch-low_seat_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-7 used as reference)) \\ | ||
+ | |||
+ | ==== 1973-1974 Sportster XL ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1973-1974_sportster_xl_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-9 used as reference)) \\ | ||
+ | \\ | ||
+ | |||
+ | **Additional drawings**: \\ | ||
+ | {{:techtalk:ref:elec:L1973-1974_sportster_xl_fuse_wire_addition_by_hippysmack.png?direct&300|}} ((drawing by Hippysmack)) \\ | ||
+ | \\ | ||
+ | ==== 1973-1974 Sportster XLCH ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1973-1974_sportster_xlch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-9 used as reference)) \\ | ||
+ | |||
+ | \\ | ||
+ | |||
+ | **Additional drawings**: \\ | ||
+ | |||
+ | {{:techtalk:ref:elec:L1973-1974_sportster_xlch_fuse_wire_addition_by_hippysmack.png?direct&300|}} ((drawing by Hippysmack)) \\ | ||
+ | \\ | ||
+ | ==== 1975-1976 Sportster XL ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1975-1976_sportster_xl_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-11 used as reference)) \\ | ||
+ | \\ | ||
+ | **Additional drawings**: \\ | ||
+ | |||
+ | {{:techtalk:ref:elec:1975-1976_sportster_xl_fuse_wire_by_hippysmack.png?direct&300|}} ((drawing by Hippysmack)) \\ | ||
+ | \\ | ||
+ | ==== 1975-1976 Sportster XLCH ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1975-1976_sportster_xlch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-11 used as reference)) \\ | ||
+ | \\ | ||
+ | **Additional drawings**: \\ | ||
+ | |||
+ | {{:techtalk:ref:elec:1975-1976_sportster_xlch_fuse_wire_by_hippysmack.png?direct&300|}} ((drawing by Hippysmack)) \\ | ||
+ | \\ | ||
+ | ==== 1977 Sportster XL ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1977_sportster_xl_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-13 used as reference)) \\ | ||
+ | |||
+ | ==== 1977 Sportster XLCH ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1977_sportster_xlch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-13 used as reference)) \\ | ||
+ | |||
+ | ==== 1978 Sportster XL ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1978_sportster_xl_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-15 used as reference)) \\ | ||
+ | |||
+ | ==== 1978 Sportster XLCH ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1978_sportster_xlch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-15 used as reference)) \\ | ||
+ | |||
+ | ==== 1979 Sportster XLH/XLS ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1979_sportster_xlh-xls_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | ||
+ | |||
+ | ==== 1979 Sportster XLCH ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1979_sportster_xlch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | ||
+ | |||
+ | ==== 1980 Sportster XLH/XLS ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1980_sportster_xlh-xls_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | ||
+ | |||
+ | ==== 1981 Sportster XLH/XLS ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1981_sportster_xlh-xls_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | ||
+ | |||
+ | ==== 1982 Sportster XLH/XLS ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1982_sportster_xlh-xls_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | ||
+ | |||
+ | ==== 1983-E1984 Sportster XLH ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1983-e1984_sportster_xlh_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | ||
+ | |||
+ | ==== 1983-E1984 Sportster XLS ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1983-e1984_sportster_xls_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | ||
+ | |||
+ | |||
+ | ==== 1983-E1984 Sportster XLX ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1983-e1984_sportster_xlx_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | ||
+ | |||
+ | ==== 1983-1984 Sportster XR-1000 ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | |||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1983-1984_sportster_xr-1000_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | ||
+ | |||
+ | ==== L1984-1985 Sportster XLH ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:l1984-1985_sportster_xlh_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | ||
+ | |||
+ | ==== L1984-1985 Sportster XLS ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:l1984-1985_sportster_xls_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | ||
+ | |||
+ | ==== L1984-1985 Sportster XLX ==== | ||
+ | |Click on the drawing to enlarge:| | ||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:l1984-1985_sportster_xlx_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | ||
===== Ironhead - Simplified Wiring Schematics ===== | ===== Ironhead - Simplified Wiring Schematics ===== | ||
Line 6: | Line 217: | ||
This wiring diagram is a minimal config - **No Starter - No Turn Signals - No Front Brake Switch - No Kill Switch.** | This wiring diagram is a minimal config - **No Starter - No Turn Signals - No Front Brake Switch - No Kill Switch.** | ||
- | The ignition module is an Ultima Single-Fire version, feeding separate trigger signals to the dual coils to fire the front & rear spark plugs separately. It fits in the nosecone where previously only the cam sensor plate mounted. A dual-fire version of the Ultima ignition could be used instead, with the appropriate dual-fire coil. Using the VOES connection (which helps with idle & cruising spark timing by providing more advance) is recommended, but implementing a tachometer is optional. | + | The ignition module is an Ultima version and fits in the nosecone where previously only the cam sensor plate was mounted. In this diagram the __Ultima Single-Fire Configuration__ is used, feeding separate trigger signals to the dual coils to fire the front & rear spark plugs separately (the Ultima BLUE wire fires the front coil & the Ultima PINK wire fires the rear coil). |
+ | |||
+ | If you choose to use a __dual-fire configuration of the Ultima ignition__, it will also work when you pair it to the appropriate dual-fire coil. In that case, you will only use the Ultima PINK wire to fire the selected dual-fire coil. (The Ultima BLUE wire will not be used at all with a dual-fire version.) | ||
+ | |||
+ | Using the VOES connection with either configuration (which helps with idle & cruising spark timing by providing more advance) is recommended by connecting the Ultima VIOLET wire to the VOES unit. | ||
+ | |||
+ | Implementing a tachometer is optional. If used, the Ultima GREEN wire will connect to the tachometer signal input wire. The tach will also need a ground connection on the bike and key-operated power for the tach light. | ||
There are only six wire colors to minimize wire purchase: **Black - White - Red - Blue - Yellow - Green.** There are enough colors so that no connecting point should have the same color twice in order to make it easier to know which device is connected to/from another device. | There are only six wire colors to minimize wire purchase: **Black - White - Red - Blue - Yellow - Green.** There are enough colors so that no connecting point should have the same color twice in order to make it easier to know which device is connected to/from another device. | ||
Line 43: | Line 260: | ||
\\ | \\ | ||
+ | |||
+ | |Ironhead CAD Wiring Diagram ('77) ((diagram by russzx6 http://xlforum.net/forums/showthread.php?t=411626))| | ||
+ | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:alt-diag-77-russzx6.jpg?400|}} | ||
+ | |||
+ | \\ | ||
\\ | \\ |