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techtalk:ref:elec07 [2020/02/08 03:51] hippysmack |
techtalk:ref:elec07 [2021/01/26 18:32] ixl2relax |
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====== REF: Electrical System ====== | ====== REF: Electrical System ====== | ||
- | ===== Ironhead - Schematic Drawings (created with reference to the OEM manual) ===== | ||
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- | ====== 1959-1985 Sportster Main Wiring Diagrams ====== | ||
- | The drawings below have been created using the factory schematic drawings from the FSMs as reference. \\ | ||
- | They are available here but are not intended to replace the factory drawings. \\ | ||
- | Some parts symbols are generic, may not represent the actual period parts and have been spread out for clarity from the originals. \\ | ||
- | However, the parts are labeled. \\ | ||
- | The drawings are not to scale and parts and wiring are positioned on the drawings for clarity. | ||
- | ==== 1959-1962 Sportster CH ==== | ||
- | |Click on the drawing to enlarge:| | ||
- | |||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1959-1962_sportster_ch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 168 used as reference)) \\ | ||
- | |||
- | ==== 1959-1964 Sportster H ==== | ||
- | |Click on the drawing to enlarge:| | ||
- | |||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1959-1964_sportster_h_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 166 used as reference)) \\ | ||
- | |||
- | ==== 1963-1964 Sportster CH ==== | ||
- | |Click on the drawing to enlarge:| | ||
- | |||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1963-1964_sportster_ch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 170 used as reference)) \\ | ||
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- | ==== 1965 Sportster CH ==== | ||
- | |Click on the drawing to enlarge:| | ||
- | |||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1965_sportster_ch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 173 used as reference)) \\ | ||
- | |||
- | ==== 1965-1966 Sportster H ==== | ||
- | |Click on the drawing to enlarge:| | ||
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- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1965-1966_sportster_h_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 172 used as reference)) \\ | ||
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- | ==== 1966 Sportster CH ==== | ||
- | |Click on the drawing to enlarge:| | ||
- | |||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1966_sportster_ch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 174 used as reference)) \\ | ||
- | |||
- | ==== 1967 Sportster H ==== | ||
- | |Click on the drawing to enlarge:| | ||
- | |||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1967_sportster_h_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 175 used as reference)) \\ | ||
- | |||
- | ==== 1967-E1969 Sportster CH ==== | ||
- | |Click on the drawing to enlarge:| | ||
- | |||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1967-e1969_sportster_ch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 176 used as reference)) \\ | ||
- | |||
- | ==== 1968-E1969 Sportster H ==== | ||
- | |Click on the drawing to enlarge:| | ||
- | |||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1968-e1969_sportster_h_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 178 used as reference)) \\ | ||
- | |||
- | ==== L1969 Sportster H ==== | ||
- | |Click on the drawing to enlarge:| | ||
- | |||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:l1969_sportster_h_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 180 used as reference)) \\ | ||
- | |||
- | ==== L1969 Sportster CH ==== | ||
- | |Click on the drawing to enlarge:| | ||
- | |||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:l1969_sportster_ch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 181 used as reference)) \\ | ||
- | |||
- | ==== 1970-1971 Sportster XLH ==== | ||
- | |Click on the drawing to enlarge:| | ||
- | |||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1970-1971_sportster_xlh_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-3 used as reference)) \\ | ||
- | |||
- | ==== 1970-1971 Sportster XLCH ==== | ||
- | |Click on the drawing to enlarge:| | ||
- | |||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1970-1971_sportster_xlch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-5 used as reference)) \\ | ||
- | |||
- | ==== 1972 Sportster XLH - Standard Seat ==== | ||
- | |Click on the drawing to enlarge:| | ||
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- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1972_sportster_xlh-standard_seat_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-5 used as reference)) \\ | ||
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- | ==== 1972 Sportster XLH - Low Seat ==== | ||
- | |Click on the drawing to enlarge:| | ||
- | |||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1972_sportster_xlh-low_seat_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-7 used as reference)) \\ | ||
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- | ==== 1972 Sportster XLCH - Standard Seat ==== | ||
- | |Click on the drawing to enlarge:| | ||
- | |||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1972_sportster_xlch-standard_seat_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-6 used as reference)) \\ | ||
- | |||
- | ==== 1972 Sportster XLCH - Low Seat ==== | ||
- | |Click on the drawing to enlarge:| | ||
- | |||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1972_sportster_xlch-low_seat_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-7 used as reference)) \\ | ||
- | |||
- | ==== 1973-1974 Sportster XL ==== | ||
- | |Click on the drawing to enlarge:| | ||
- | |||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1973-1974_sportster_xl_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-9 used as reference)) \\ | ||
\\ | \\ | ||
- | **Additional drawings**: \\ | + | ===== Ironhead - Simplified (Customized) Wiring Schematics ===== |
- | {{:techtalk:ref:elec:L1973-1974_sportster_xl_fuse_wire_addition_by_hippysmack.png?direct&300|}} ((drawing by Hippysmack)) \\ | + | |
- | \\ | + | |
- | ==== 1973-1974 Sportster XLCH ==== | + | |
- | |Click on the drawing to enlarge:| | + | |
- | + | ||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1973-1974_sportster_xlch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-9 used as reference)) \\ | + | |
- | + | ||
- | \\ | + | |
- | + | ||
- | **Additional drawings**: \\ | + | |
- | + | ||
- | {{:techtalk:ref:elec:L1973-1974_sportster_xlch_fuse_wire_addition_by_hippysmack.png?direct&300|}} ((drawing by Hippysmack)) \\ | + | |
- | \\ | + | |
- | ==== 1975-1976 Sportster XL ==== | + | |
- | |Click on the drawing to enlarge:| | + | |
- | + | ||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1975-1976_sportster_xl_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-11 used as reference)) \\ | + | |
- | \\ | + | |
- | **Additional drawings**: \\ | + | |
- | + | ||
- | {{:techtalk:ref:elec:1975-1976_sportster_xl_fuse_wire_by_hippysmack.png?direct&300|}} ((drawing by Hippysmack)) \\ | + | |
- | \\ | + | |
- | ==== 1975-1976 Sportster XLCH ==== | + | |
- | |Click on the drawing to enlarge:| | + | |
- | + | ||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1975-1976_sportster_xlch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-11 used as reference)) \\ | + | |
- | \\ | + | |
- | **Additional drawings**: \\ | + | |
- | + | ||
- | {{:techtalk:ref:elec:1975-1976_sportster_xlch_fuse_wire_by_hippysmack.png?direct&300|}} ((drawing by Hippysmack)) \\ | + | |
- | \\ | + | |
- | ==== 1977 Sportster XL ==== | + | |
- | |Click on the drawing to enlarge:| | + | |
- | + | ||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1977_sportster_xl_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-13 used as reference)) \\ | + | |
- | + | ||
- | \\ | + | |
- | + | ||
- | **Additional drawings**: \\ | + | |
- | + | ||
- | {{:techtalk:ref:elec:1977_sportster_xl_fuse_wire_by_hippysmack.png?direct&300|}} ((drawing by Hippysmack)) \\ | + | |
- | \\ | + | |
- | + | ||
- | ==== 1977 Sportster XLCH ==== | + | |
- | |Click on the drawing to enlarge:| | + | |
- | + | ||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1977_sportster_xlch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-13 used as reference)) \\ | + | |
- | + | ||
- | \\ | + | |
- | + | ||
- | **Additional drawings**: \\ | + | |
- | + | ||
- | {{:techtalk:ref:elec:1977_sportster_xlch_fuse_wire_by_hippysmack.png?direct&300|}} ((drawing by Hippysmack)) \\ | + | |
- | \\ | + | |
- | + | ||
- | ==== 1978 Sportster XL ==== | + | |
- | |Click on the drawing to enlarge:| | + | |
- | + | ||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1978_sportster_xl_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-15 used as reference)) \\ | + | |
- | + | ||
- | \\ | + | |
- | + | ||
- | **Additional drawings**: \\ | + | |
- | + | ||
- | {{:techtalk:ref:elec:1978_sportster_xl_fuse_wire_by_hippysmack.png?direct&300|}} ((drawing by Hippysmack)) \\ | + | |
- | \\ | + | |
- | + | ||
- | ==== 1978 Sportster XLCH ==== | + | |
- | |Click on the drawing to enlarge:| | + | |
- | + | ||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1978_sportster_xlch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-15 used as reference)) \\ | + | |
- | + | ||
- | ==== 1979 Sportster XLH/XLS ==== | + | |
- | |Click on the drawing to enlarge:| | + | |
- | + | ||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1979_sportster_xlh-xls_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | + | |
- | + | ||
- | ==== 1979 Sportster XLCH ==== | + | |
- | |Click on the drawing to enlarge:| | + | |
- | + | ||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1979_sportster_xlch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | + | |
- | + | ||
- | ==== 1980 Sportster XLH/XLS ==== | + | |
- | |Click on the drawing to enlarge:| | + | |
- | + | ||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1980_sportster_xlh-xls_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | + | |
- | + | ||
- | ==== 1981 Sportster XLH/XLS ==== | + | |
- | |Click on the drawing to enlarge:| | + | |
- | + | ||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1981_sportster_xlh-xls_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | + | |
- | + | ||
- | ==== 1982 Sportster XLH/XLS ==== | + | |
- | |Click on the drawing to enlarge:| | + | |
- | + | ||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1982_sportster_xlh-xls_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | + | |
- | + | ||
- | ==== 1983-E1984 Sportster XLH ==== | + | |
- | |Click on the drawing to enlarge:| | + | |
- | + | ||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1983-e1984_sportster_xlh_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | + | |
- | + | ||
- | ==== 1983-E1984 Sportster XLS ==== | + | |
- | |Click on the drawing to enlarge:| | + | |
- | + | ||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1983-e1984_sportster_xls_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | + | |
- | + | ||
- | + | ||
- | ==== 1983-E1984 Sportster XLX ==== | + | |
- | |Click on the drawing to enlarge:| | + | |
- | + | ||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1983-e1984_sportster_xlx_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | + | |
- | + | ||
- | ==== 1983-1984 Sportster XR-1000 ==== | + | |
- | |Click on the drawing to enlarge:| | + | |
- | + | ||
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1983-1984_sportster_xr-1000_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | + | |
- | + | ||
- | ==== L1984-1985 Sportster XLH ==== | + | |
- | |Click on the drawing to enlarge:| | + | |
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:l1984-1985_sportster_xlh_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | + | |
- | + | ||
- | ==== L1984-1985 Sportster XLS ==== | + | |
- | |Click on the drawing to enlarge:| | + | |
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:l1984-1985_sportster_xls_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | + | |
- | + | ||
- | ==== L1984-1985 Sportster XLX ==== | + | |
- | |Click on the drawing to enlarge:| | + | |
- | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:l1984-1985_sportster_xlx_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | + | |
- | + | ||
- | ===== Ironhead - Simplified Wiring Schematics ===== | + | |
- | This wiring diagram is a minimal config - **No Starter - No Turn Signals - No Front Brake Switch - No Kill Switch.** | + | The following wiring diagram is a minimal config - **No Starter - No Turn Signals - No Front Brake Switch - No Kill Switch.** |
The ignition module is an Ultima version and fits in the nosecone where previously only the cam sensor plate was mounted. In this diagram the __Ultima Single-Fire Configuration__ is used, feeding separate trigger signals to the dual coils to fire the front & rear spark plugs separately (the Ultima BLUE wire fires the front coil & the Ultima PINK wire fires the rear coil). | The ignition module is an Ultima version and fits in the nosecone where previously only the cam sensor plate was mounted. In this diagram the __Ultima Single-Fire Configuration__ is used, feeding separate trigger signals to the dual coils to fire the front & rear spark plugs separately (the Ultima BLUE wire fires the front coil & the Ultima PINK wire fires the rear coil). | ||
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