Differences

This shows you the differences between two versions of the page.

Link to this comparison view

Both sides previous revision Previous revision
Next revision
Previous revision
techtalk:ref:elec07 [2019/04/21 20:32]
ixl2relax [Ironhead - Simplified Wiring Schematics]
techtalk:ref:elec07 [2020/04/28 17:08] (current)
ixl2relax
Line 1: Line 1:
 [[:​techtalk:​menu|{{ ​ :​techtalk:​gototechnicalmenu.jpg|}}]] [[:​techtalk:​menu|{{ ​ :​techtalk:​gototechnicalmenu.jpg|}}]]
 ====== REF: Electrical System ====== ====== REF: Electrical System ======
 +
 +\\
  
 ===== Ironhead - Simplified Wiring Schematics ===== ===== Ironhead - Simplified Wiring Schematics =====
Line 6: Line 8:
 This wiring diagram is a minimal config - **No Starter - No Turn Signals - No Front Brake Switch - No Kill Switch.** This wiring diagram is a minimal config - **No Starter - No Turn Signals - No Front Brake Switch - No Kill Switch.**
  
-The ignition module is an Ultima Single-Fire ​version, feeding separate trigger signals to the dual coils to fire the front & rear spark plugs separately. It fits in the nosecone where previously only the cam sensor plate mountedA dual-fire version ​of the Ultima ​ignition could be used insteadwith the appropriate dual-fire coil. Using the VOES connection ​ (which helps with idle & cruising spark timing by providing more advance) is recommended, but implementing ​a tachometer is optional.+The ignition module is an Ultima ​version and fits in the nosecone where previously only the cam sensor plate was mounted. In this diagram the __Ultima ​Single-Fire ​Configuration__ is used, feeding separate trigger signals to the dual coils to fire the front & rear spark plugs separately ​(the Ultima BLUE wire fires the front coil & the Ultima PINK wire fires the rear coil). 
 + 
 +If you choose to use a __dual-fire configuration ​of the Ultima ​ignition__it will also work when you pair it to the appropriate dual-fire coil. In that case, you will only use the Ultima PINK wire to fire the selected dual-fire coil. (The Ultima BLUE wire will not be used at all with a dual-fire version.) 
 + 
 +Using the VOES connection ​with either configuration ​(which helps with idle & cruising spark timing by providing more advance) is recommended ​by connecting the Ultima VIOLET wire to the VOES unit. 
 + 
 +Implementing ​a tachometer is optional. If used, the Ultima GREEN wire will connect to the tachometer signal input wire. The tach will also need a ground connection on the bike and key-operated power for the tach light.
  
 There are only six wire colors to minimize wire purchase: **Black - White - Red - Blue - Yellow - Green.** There are enough colors so that no connecting point should have the same color twice in order to make it easier to know which device is connected to/from another device. There are only six wire colors to minimize wire purchase: **Black - White - Red - Blue - Yellow - Green.** There are enough colors so that no connecting point should have the same color twice in order to make it easier to know which device is connected to/from another device.
Line 48: Line 56:
  
 \\ \\
 +
 +
 +
 +===== Ironhead - Schematic Drawings (created with reference to the OEM manual) =====
 +\\
 +\\
 +
 +
 +====== 1959-1985 Sportster Main Wiring Diagrams ======
 +The drawings below have been created using the factory schematic drawings from the FSMs as reference. \\
 +They are available here but are not intended to replace the factory drawings. \\
 +Some parts symbols are generic, may not represent the actual period parts and have been spread out for clarity from the originals. \\
 +However, the parts are labeled. \\
 +The drawings are not to scale and parts and wiring are positioned on the drawings for clarity.
 +==== 1959-1962 Sportster CH ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1959-1962_sportster_ch_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 168 used as reference)) \\
 +
 +==== 1959-1964 Sportster H ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1959-1964_sportster_h_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 166 used as reference)) \\
 +
 +==== 1963-1964 Sportster CH ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1963-1964_sportster_ch_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 170 used as reference)) \\
 +
 +==== 1965 Sportster CH ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1965_sportster_ch_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 173 used as reference)) \\
 +
 +==== 1965-1966 Sportster H ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1965-1966_sportster_h_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 172 used as reference)) \\
 +
 +==== 1966 Sportster CH ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1966_sportster_ch_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 174 used as reference)) \\
 +
 +==== 1967 Sportster H ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1967_sportster_h_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 175 used as reference)) \\
 +
 +==== 1967-E1969 Sportster CH ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1967-e1969_sportster_ch_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 176 used as reference)) \\
 +
 +==== 1968-E1969 Sportster H ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1968-e1969_sportster_h_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 178 used as reference)) \\
 +
 +==== L1969 Sportster H ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​l1969_sportster_h_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 180 used as reference)) \\
 +
 +==== L1969 Sportster CH ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​l1969_sportster_ch_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 181 used as reference)) \\
 +
 +==== 1970-1971 Sportster XLH ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1970-1971_sportster_xlh_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/​XLH/​XLCH/​XLT FSM pg 5-3 used as reference)) \\
 +
 +==== 1970-1971 Sportster XLCH ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1970-1971_sportster_xlch_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/​XLH/​XLCH/​XLT FSM pg 5-5 used as reference)) \\
 +
 +==== 1972 Sportster XLH - Standard Seat ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1972_sportster_xlh-standard_seat_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/​XLH/​XLCH/​XLT FSM pg 5-5 used as reference)) \\
 +
 +==== 1972 Sportster XLH - Low Seat ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1972_sportster_xlh-low_seat_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/​XLH/​XLCH/​XLT FSM pg 5-7 used as reference)) \\
 +
 +==== 1972 Sportster XLCH - Standard Seat ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1972_sportster_xlch-standard_seat_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/​XLH/​XLCH/​XLT FSM pg 5-6 used as reference)) \\
 +
 +==== 1972 Sportster XLCH - Low Seat ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1972_sportster_xlch-low_seat_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/​XLH/​XLCH/​XLT FSM pg 5-7 used as reference)) \\
 +
 +==== 1973-1974 Sportster XL ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1973-1974_sportster_xl_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/​XLH/​XLCH/​XLT FSM pg 5-9 used as reference)) \\
 +
 +==== 1973-1974 Sportster XLCH ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1973-1974_sportster_xlch_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/​XLH/​XLCH/​XLT FSM pg 5-9 used as reference)) \\
 +
 +==== 1975-1976 Sportster XL ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1975-1976_sportster_xl_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/​XLH/​XLCH/​XLT FSM pg 5-11 used as reference)) \\
 +
 +==== 1975-1976 Sportster XLCH ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1975-1976_sportster_xlch_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/​XLH/​XLCH/​XLT FSM pg 5-11 used as reference)) \\
 +
 +==== 1977 Sportster XL ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1977_sportster_xl_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/​XLH/​XLCH/​XLT FSM pg 5-13 used as reference)) \\
 +
 +==== 1977 Sportster XLCH ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1977_sportster_xlch_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/​XLH/​XLCH/​XLT FSM pg 5-13 used as reference)) \\
 +
 +==== 1978 Sportster XL ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1978_sportster_xl_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/​XLH/​XLCH/​XLT FSM pg 5-15 used as reference)) \\
 +
 +==== 1978 Sportster XLCH ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1978_sportster_xlch_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/​XLH/​XLCH/​XLT FSM pg 5-15 used as reference)) \\
 +
 +==== 1979 Sportster XLH/XLS ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1979_sportster_xlh-xls_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/​XLH/​XLCH/​XLT FSM used as reference)) \\
 +
 +==== 1979 Sportster XLCH ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1979_sportster_xlch_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/​XLH/​XLCH/​XLT FSM used as reference)) \\
 +
 +==== 1980 Sportster XLH/XLS ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1980_sportster_xlh-xls_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/​XLH/​XLCH/​XLT FSM used as reference)) \\
 +
 +==== 1981 Sportster XLH/XLS ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1981_sportster_xlh-xls_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/​XLH/​XLCH/​XLT FSM used as reference)) \\
 +
 +==== 1982 Sportster XLH/XLS ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1982_sportster_xlh-xls_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/​XLH/​XLCH/​XLT FSM used as reference)) \\
 +
 +==== 1983-E1984 Sportster XLH ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1983-e1984_sportster_xlh_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/​XLH/​XLCH/​XLT FSM used as reference)) \\
 +
 +==== 1983-E1984 Sportster XLS ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1983-e1984_sportster_xls_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/​XLH/​XLCH/​XLT FSM used as reference)) \\
 +
 +
 +==== 1983-E1984 Sportster XLX ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1983-e1984_sportster_xlx_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/​XLH/​XLCH/​XLT FSM used as reference)) \\
 +
 +==== 1983-1984 Sportster XR-1000 ====
 +|Click on the drawing to enlarge:|
 +
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​1983-1984_sportster_xr-1000_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/​XLH/​XLCH/​XLT FSM used as reference)) \\
 +
 +==== L1984-1985 Sportster XLH ====
 +|Click on the drawing to enlarge:|
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​l1984-1985_sportster_xlh_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/​XLH/​XLCH/​XLT FSM used as reference)) \\
 +
 +==== L1984-1985 Sportster XLS ====
 +|Click on the drawing to enlarge:|
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​l1984-1985_sportster_xls_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/​XLH/​XLCH/​XLT FSM used as reference)) \\
 +
 +==== L1984-1985 Sportster XLX ====
 +|Click on the drawing to enlarge:|
 +{{:​common:​space100x5px.jpg}}{{:​techtalk:​ref:​elec:​l1984-1985_sportster_xlx_wiring_diagram_by_hippysmack.png?​direct&​800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/​XLH/​XLCH/​XLT FSM used as reference)) \\
 +
  
 \\ \\