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techtalk:ref:elec11 [2021/01/26 18:58] ixl2relax ↷ Page name changed from techtalk:ref:elec11 to techtalk:ref:elec08 |
techtalk:ref:elec11 [2023/06/21 03:10] ixl2relax |
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+ | ====== REF: Electrical System ====== | ||
+ | \\ | ||
+ | |||
+ | ====== Device Connectors Compatibility ====== | ||
+ | Useful Part Numbers and Cross References\\ | ||
+ | |||
+ | ====== Useful Videos/Tutorials ====== | ||
+ | AMP/Tyco Multilock Video Tutorial (parts 1&2) \\ | ||
+ | https://www.youtube.com/watch?v=myPysAK2bWA \\ | ||
+ | https://www.youtube.com/watch?v=RNc0M74G4_Q \\ | ||
+ | |||
+ | Deutsch Video Tutorials \\ | ||
+ | https://www.youtube.com/watch?v=LIR9-ZdG958 \\ | ||
+ | https://www.youtube.com/watch?v=KI3wNjhwj84 \\ | ||
+ | |||
+ | Molex Video Tutorial \\ | ||
+ | https://www.youtube.com/watch?v=ZxrChXXkxo4 \\ | ||
+ | |||
+ | JAE Video Tutorial \\ | ||
+ | https://youtu.be/R_0ASkpsAXk?list=PL...AodOKHCsEsGnYW \\ | ||
+ | |||
+ | ====== AMP/Tyco ====== | ||
+ | |||
+ | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&650|}}|||| | ||
+ | | AMP/Tyco Mate-N-Lok Terminals |||| | ||
+ | |HD Part#|Part Description|AMP/Tyco Part#|| | ||
+ | |72039-71|Pin|163305-2|| | ||
+ | |72038-71|Socket|163304-2|| | ||
+ | | AMP/Tyco Mate-N-Lock Connector Housings |||| | ||
+ | |HD Part#|Part Description|AMP/Tyco Part#|Part Description| | ||
+ | |72043-71|Pin housing 1-way|1-480349-0|Receptacle| | ||
+ | |72044-71|Socket housing 1-way|1-480350-0|Plug| | ||
+ | |72034-71|Pin housing 2-way|1-480318-0|Receptacle| | ||
+ | |72035-71|Socket housing 2-way|1-480319-0|Plug| | ||
+ | |72036-71|Pin housing 3 way|1-480303-0|Receptacle| | ||
+ | |72040-71|Socket housing 3-way|1-480305-0|Plug| | ||
+ | |70292-89|Pin housing 4-way|1-480424-0|Receptacle| | ||
+ | |70291-89|Socket housing 4-way|1-480426-0|Plug| | ||
+ | |72037-71|Pin housing 6-way|1-480270-0|Socket| | ||
+ | |72041-71|Socket housing 6-way|1-480340-0|Plug| | ||
+ | |70287-81|Pin housing 8-way|1-480283-0|Receptacle| | ||
+ | |70288-81|Socket housing 8-way|1-480345-0|Plug| | ||
+ | |70293-87|Pin housing 10-way|1-480285-0|Receptacle| | ||
+ | |70305-90|Socket housing 10-way|1-480339-0|Plug| | ||
+ | |72278-74|Pin housing 12 way|1-480287-0|Receptacle| | ||
+ | |72276-74|Socket housing 12 way|1-480288-0|Plug| | ||
+ | | AMP/Tyco Multilock Terminals (pins are flat and 1.8mm wide) |||| | ||
+ | |HD Part#|Part Description|AMP/Tyco Part#|| | ||
+ | |73190-96|Pin|173645-1|| | ||
+ | |73191-96|Socket|173631-1|| | ||
+ | | AMP/Tyco Multilock Connector Housings |||| | ||
+ | |HD Part#|Part Description|AMP/Tyco Part#|Part Description| | ||
+ | |73102-96BK|Pin housing 2-way|174460-2|Receptacle| | ||
+ | |73152-96BK|Socket housing 2-way|174463-2|Plug| | ||
+ | |73103-96BK|Pin housing 3-way|174928-2 Receptacle| | ||
+ | |73153-96BK|Socket housing 3-way|174921-2|Plug| | ||
+ | |73104-96BK|Pin housing 4-way|174929-2|Receptacle| | ||
+ | |73154-96BK|Socket housing 4-way|174922-2|Plug| | ||
+ | |73106-96BK|Pin housing 6-way|174930-2|Receptacle| | ||
+ | |73156-96BK|Socket housing 6-way|174923-2|Plug| | ||
+ | |73108-96BK|Pin housing 8-way|174931-2|Receptacle| | ||
+ | |73158-96BK|Socket housing 8-way|173850-2|Plug| | ||
+ | |73110-96BK|Pin housing 10 way|174932-2|Receptacle| | ||
+ | |73160-96BK|Socket housing 10 way|174465-2|Plug| | ||
+ | | AMP/Tyco Mini Multilock Terminals (pins are flat and 1mm wide) |||| | ||
+ | |HD Part#|Part Description|AMP/Tyco Part#|| | ||
+ | |72990-01|Pin|175063-1|| | ||
+ | |72991-01|Socket|175062-1|| | ||
+ | | AMP/Tyco Mini Multilock Connector Housings |||| | ||
+ | |HD Part#|Part Description|AMP/Tyco Part#|Part Description| | ||
+ | |72902-01BK|Pin housing 2-way|174057-2|Receptacle| | ||
+ | |72912-01BK|Socket housing 2-way|174056-2|Plug| | ||
+ | |72904-01BK|Pin housing 4-way|174967-2|Receptacle| | ||
+ | |72914-01BK|Socket housing 4-way|174966-2|Plug| | ||
+ | |||
+ | ====== Deutsch ====== | ||
+ | |||
+ | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&650|}}|||| | ||
+ | | Deutsch Terminals |||| | ||
+ | |HD Part#|Part Description|Deutsch Part#|Part Description| | ||
+ | |72693-06|Pin|1060-16-0122|U-barrel crimp| | ||
+ | |72192-98 Pin|0460-202-16141|Radial crimp| | ||
+ | |72694-06|Socket|1062-16-0122|U-barrel crimp| | ||
+ | |72193-98|Socket|0462-201-16141|Radial crimp| | ||
+ | |72195-94|Seal pin|114017|| | ||
+ | | Deutsch Pin Removal Tool |||| | ||
+ | |DT-RT1|Radial crimp pins can are difficult to crimp \\ without special tools but can be easily soldered.||| | ||
+ | | Deutsch Connector Housing (black series) |||| | ||
+ | |HD Part#|Part Description|Deutsch Part#|Part Description| | ||
+ | |72102-94BK|Pin housing 2-way|DT04-2P-E005|Receptacle| | ||
+ | |72112-94BK|Socket housing 2-way|DT06-2S-EP06|Plug| | ||
+ | |72103-94BK|Pin housing 3-way|DT04-3P-E005|Receptacle| | ||
+ | |72113-94BK|Socket housing 3-way|DT06-3S-EP06|Plug| | ||
+ | |72104-94BK|Pin housing 4-way|DT04-4P-E005|Receptacle| | ||
+ | |72114-94BK|Socket housing 4-way|DT06-4S-EP06|Plug| | ||
+ | |72106-94BK|Pin housing 6-way|DT04-6P-E005|Receptacle| | ||
+ | |72116-94BK|Socket housing 6-way|DT06-6S-EP06|Plug| | ||
+ | |72108-94BK|Pin housing 8-way|DT04-08PA-E005|Receptacle| | ||
+ | |72118-94BK|Socket housing 8-way|DT06-08SA-EP08|Plug| | ||
+ | |72109-94BK|Pin housing 12-way|DT04-12PA-E005|Receptacle| | ||
+ | |72119-94BK|Socket housing 12-way|DT06-12SA-EP08|Plug| | ||
+ | | Deutsch Connector Housing (glack series) |||| | ||
+ | |HD Part#|Part Description|Deutsch Part#|Part Description| | ||
+ | |72122-94GY|Pin Housing 2-way|DT04-2P Receptacle| | ||
+ | |72132-94GY|Socket housing 2-way|DT06-2S|Plug| | ||
+ | |72123-94GY|Pin Housing 3-way|DT04-3P|Receptacle| | ||
+ | |72133-94GY|Socket housing 3-way|DT06-3S Plug| | ||
+ | |72124-94GY|Pin Housing 4-way|DT04-4P|Receptacle| | ||
+ | |72134-94GY|Socket housing 4-way|DT06-4S|Plug| | ||
+ | |72126-94GY|Pin housing 6-way|DT04-6P|Receptacle| | ||
+ | |72136-94GY|Socket housing 6-way|DT06-6S|Plug| | ||
+ | |72128-94GY|Pin Housing 8-way|DT04-08PA|Receptacle| | ||
+ | |72138-94GY|Socket housing 8-way|DT06-08SA|Plug| | ||
+ | |72129-94GY|Pin Housing 12-way|DT04-12PA|Receptacle| | ||
+ | |72139-94GY|Socket housing 12-way|DT06-12SA|Plug| | ||
+ | |||
+ | ====== Molex ====== | ||
+ | |||
+ | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&650|}}|||| | ||
+ | | Molex MX150 Terminals |||| | ||
+ | |HD Part#|Part Description|Molex Part#|Further Information| | ||
+ | |72168-07|Socket|33012-2002|To suit 18-20g wire| | ||
+ | |72272-07|Socket|33012-2001|To suit 16g wire| | ||
+ | |72169-07|Pin|33000-0002|To suit 16g wire| | ||
+ | |72473-07|Seal pin|34345-0001|| | ||
+ | | Molex MX150 Housings |||| | ||
+ | |HD Part#|Part Description|Molex Part#|Part Description| | ||
+ | |72512-07BK|Pin housing 3-way|33471-0301|Receptacle, Black| | ||
+ | |72511-07BK|Socket housing 3-way|33481-0301|Plug, Black| | ||
+ | |72514-07GY|Pin housing 3-way|33471-0302|Receptacle, Grey| | ||
+ | |72513-07GY|Socket housing 3-way|33481-0302|Plug, Grey| | ||
+ | |72542-07BN|Pin housing 3-way|33471-0303|Receptacle, Brown| | ||
+ | |72541-07BN|Socket housing 3-way|33481-0303|Plug, Brown| | ||
+ | |72540-07GN|Pin housing 3-way|33471-0304|Receptacle, Green| | ||
+ | |72534-07GN|Socket housing 3-way|33481-0304|Plug, Green| | ||
+ | |72177-07BK|Pin housing 4-way|33472-0401|Receptacle, Black| | ||
+ | |72175-07BK|Socket housing 4-way|33482-0401|Plug, Black| | ||
+ | |72444-07GY|Pin housing 4-way|33472-0402|Receptacle, Grey| | ||
+ | |72414-07BK|Pin housing 6-way|33472-0601|Receptacle, Black| | ||
+ | |72188-07BK|Socket housing 6-way|33482-0601|Plug, Black| | ||
+ | |72479-07BK|Pin housing 8-way|33472-0801|Receptacle, Black| | ||
+ | |72478-07BK|Socket housing 8-way|33482-0801|Plug, Black| | ||
+ | |72469-07GY|Pin housing 8-way|33472-0802|Receptacle, Grey| | ||
+ | |72447-07GY|Socket housing 8-way|33482-0802|Plug, Grey| | ||
+ | |72487-07BK|Pin housing 12-way|33472-1201|Receptacle, Black| | ||
+ | |72488-07BK|Socket housing 12-way|33482-1201|Plug, Black| | ||
+ | |72489-07GY|Pin housing 12-way|33472-1202|Receptacle, Grey| | ||
+ | |72490-07GY|Socket housing 12-way|33482-1203|Plug, Grey| | ||
+ | |72166-07BK|Pin housing 16-way|33472-1601|Receptacle, Black| | ||
+ | |72167-07BK|Socket housing 16-way|33482-1601|Plug, Black| | ||
+ | |72491-07GY|Pin housing 16-way|33472-1602|Receptacle, Grey| | ||
+ | |72492-07GY|Socket housing 16-way|33482-1602|Plug, Grey| | ||
+ | |72500-07BK|Pin housing 20-way|33472-2001|Receptacle, Black| | ||
+ | |||
+ | ====== JAE Electronics ====== | ||
+ | |||
+ | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&650|}}|||| | ||
+ | | JAE MX19 Terminals (Harley CAN BUS) |||| | ||
+ | |HD Part#|Part Description|JAE Part#|| | ||
+ | |72910-11|Socket|MX19S10K451|| | ||
+ | |72909-11|Pin|MX19P10K451|| | ||
+ | | JAE MX19 Housings |||| | ||
+ | |HD Part#|Part Description|JAE Part#|Part Description| | ||
+ | |72906-11|Socket housing 2-way|MX19002S51|Plug| | ||
+ | |72905-11|Pin housing 2-way|MX19002P51 Receptacle| | ||
+ | |72908-11|Socket Housing 4-way|MX19004S51|Plug| | ||
+ | |72907-11|Pin housing 4-way|MX19004P51|Receptacle| | ||
+ | |||
+ | ====== Miscellaneous ====== | ||
+ | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&650|}}|||||| | ||
+ | |Part Description|HD Part#|Amp Part#|Delphi Part#|Bosch Part#|Standard Motor \\ Products Part#| | ||
+ | |Amp Terminals|Pin, 282465-1, \\ 1.5mm wide|Socket \\ 282566-1| | | | | ||
+ | |O2 Sensor Connector|72007-05|282080-1| | ||
+ | |:::|:::|Female connector. Mating part 282104-1 Male|||| | ||
+ | |Active Exhaust \\ Sensor Connector|72012-07|282089-1| | | | | ||
+ | |:::|:::|Mating part 282107-1, Plug||| | ||
+ | |Speed Sensor \\ Connector|72064-06|15336029-B| | ||
+ | |Coil, Fuel Pump, \\ Idle Speed \\ Sensor Connector|72066-06|15354716-B| | ||
+ | |Throttle Position \\ Sensor Connector|72065-06|13532244| | ||
+ | |MAP Sensor \\ Connector|72230-98|12129946-B| | ||
+ | |Fuel Injector \\ Socket Housing \\ Socket \\ (95-05)| \\ 72244-95 \\ 72326-95| | \\ 12129142 \\ 12077939| EV1, 2 pin \\ connector| | ||
+ | |:::|Note: 72326-95 also used in some Harley fuse boxes as a \\ socket for mini fuses along with 72434-00 \\ (AMP.Tyco part number 282189-2)||||| | ||
+ | |Fuel Injector \\ Connector (06-up)|72098-06|15419715| | ||
+ | |Intake Air Temp \\ Sensor Connector|72062-06|15336027-B| | ||
+ | |Generator \\ Brush Sets|30426-58| | | |MC2309| | ||
+ | |||
+ | |||
+ | |||
+ | ===== Ring and Spade Terminal Sizing ===== | ||
+ | |||
+ | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&650|}}|||||| | ||
+ | |Ring Terminals|||||| | ||
+ | |Hd Part#|Gauge|Fits|Hd Part#|Gauge|Fits| | ||
+ | |9826|16-20g|5/16" stud|72254-94|14-16g|1/4" stud| | ||
+ | |9840|12-14g|#10 stud (0.190")|72525-01|12-14g|3/8" stud \\ (serated form)| | ||
+ | |9856|16-22g|#6 stud (0.138")|72532-02| |3/8" stud| | ||
+ | |9857|16-22g|#10 stud (0.190")|69200536|12-14g| | | ||
+ | |9858|16-20g|1/4" stud| | ||
+ | |9859|16-22g|5/16" stud| | ||
+ | |9860|16-22g|3/8" stud| | ||
+ | |9861|16-22g|slotted to fit \\ #10 (0.190")| | ||
+ | |9862|14-16g|#10 stud (0.190")| | ||
+ | |9863|14-16g|1/4" stud| | ||
+ | |9864|14-16g|5/16" stud| | ||
+ | |9866|10-12g|#10 stud (0.190")| | ||
+ | |9868|10-12g|5/16 stud| | ||
+ | |9871|14-16g|#6 stud (0.138")| | ||
+ | |9902|14-16g|#10 stud (0.190")| | ||
+ | |9926|14-16g|5/16" stud| | ||
+ | |9945|10-12g|5/16" stud| | ||
+ | |||
+ | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&650|}}||| | ||
+ | |Spade Terminals||| | ||
+ | |Hd Part#|Gauge|Description| | ||
+ | |9875|16-22g|5/16" female blade| | ||
+ | |9904|16-20g|1/8" female blade| | ||
+ | |9930| |3/16" female blade| | ||
+ | |9931|16-20g|3/16" female blade| | ||
+ | |9914| |1/4" female blade| | ||
+ | |9918|14-16g|1/4" female blade| | ||
+ | |9907| |1/4" female blade, insulated| | ||
+ | |9901| |5/32" female flag| | ||
+ | |9925|16-18g|1/4" female flag| | ||
+ | |9852| |1/4" male 45 degree| | ||
+ | |9898| |1/4" female flag insulated \\ (used on horn)| | ||
+ | |71774-77| |flag insulator| | ||
+ | |70584-69| |flag insulator| | ||
+ | |||
+ | ===== Circuit Breakers ===== | ||
+ | |||
+ | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&650|}}||||| | ||
+ | |Circuit Breakers||||| | ||
+ | |Hd Part#|Type|Amp|Standard part#s \\ (old, new)|Bussmann eqv part#s| | ||
+ | |74589-73|Stud|15A|MC-CBR3, BR29|CBC15| | ||
+ | |74599-77|Stud|30A|MC-CBR2, BR33|CBC30| | ||
+ | |74600-94|Stud|50A|MC-CBR1, BR31|CBC50| | ||
+ | |74600-97|Stud|40A|MC-CBR7, BR36|CBC40| | ||
+ | |74586-70|Stud|30A|XX-XXXX, XXXX|CBC30B \\ (has mounting tags)| | ||
+ | |74587-94|Blade|15 Amp|XX-XXXX, BR32|XXXXX| | ||
+ | |||
+ | |||
+ | |||
+ | \\ | ||
+ | |||
+ | [[:techtalk:menu|{{:techtalk:gototechnicalmenu.jpg|}}]] |