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techtalk:ref:elec11 [2020/01/17 02:58]
 techtalk:ref:elec11 [2023/06/21 21:16]
hippysmack [AMP/Tyco]
Line 1: Line 1:
 +====== REF: Electrical System ======
  
 +\\
 +
 +====== Device Connectors Compatibility ======
 +Useful Part Numbers and Cross References (submitted by Andy56) ((Post#179 - http://​xlforum.net/​forums/​showthread.php?​t=2039687))\\
 +
 +====== Useful Videos/​Tutorials ======
 +AMP/Tyco Multilock Video Tutorial (parts 1&2) \\
 +https://​www.youtube.com/​watch?​v=myPysAK2bWA \\
 +https://​www.youtube.com/​watch?​v=RNc0M74G4_Q \\
 +
 +Deutsch Video Tutorials \\
 +https://​www.youtube.com/​watch?​v=LIR9-ZdG958 \\
 +https://​www.youtube.com/​watch?​v=KI3wNjhwj84 \\
 +
 +Molex Video Tutorial \\
 +https://​www.youtube.com/​watch?​v=ZxrChXXkxo4 \\
 +
 +JAE Video Tutorial \\
 +https://​youtu.be/​R_0ASkpsAXk?​list=PL...AodOKHCsEsGnYW \\
 +
 +====== AMP/Tyco ======
 +{{ :​techtalk:​ref:​elec:​connector_-_72035-71_by_1rosesofwood.jpg?​direct&​300|photo courtesy of Ebay seller,​1rosesofwood}}
 +
 +^{{techtalk:​miscres:​instruction_sheet_header_4.png?​nolink&​650|}}||||
 +|  AMP/Tyco Mate-N-Lok Terminals ​ ||||
 +|HD Part#|Part Description|AMP/​Tyco Part#||
 +|72039-71|Pin|163305-2||
 +|72038-71|Socket|163304-2||
 +|  AMP/Tyco Mate-N-Lock Connector Housings ​ ||||
 +|HD Part#|Part Description|AMP/​Tyco Part#|Part Description|
 +|72043-71|Pin housing 1-way|1-480349-0|Receptacle|
 +|72044-71|Socket housing 1-way|1-480350-0|Plug|
 +|72034-71|Pin housing 2-way|1-480318-0|Receptacle|
 +|72035-71|Socket housing 2-way|1-480319-0|Plug|
 +|72036-71|Pin housing 3 way|1-480303-0|Receptacle|
 +|72040-71|Socket housing 3-way|1-480305-0|Plug|
 +|70292-89|Pin housing 4-way|1-480424-0|Receptacle|
 +|70291-89|Socket housing 4-way|1-480426-0|Plug|
 +|72037-71|Pin housing 6-way|1-480270-0|Socket|
 +|72041-71|Socket housing 6-way|1-480340-0|Plug|
 +|70287-81|Pin housing 8-way|1-480283-0|Receptacle|
 +|70288-81|Socket housing 8-way|1-480345-0|Plug|
 +|70293-87|Pin housing 10-way|1-480285-0|Receptacle|
 +|70305-90|Socket housing 10-way|1-480339-0|Plug|
 +|72278-74|Pin housing 12 way|1-480287-0|Receptacle|
 +|72276-74|Socket housing 12 way|1-480288-0|Plug|
 +|  AMP/Tyco Multilock Terminals (pins are flat and 1.8mm wide)  ||||
 +|HD Part#|Part Description|AMP/​Tyco Part#||
 +|73190-96|Pin|173645-1||
 +|73191-96|Socket|173631-1||
 +|  AMP/Tyco Multilock Connector Housings ​ ||||
 +|HD Part#|Part Description|AMP/​Tyco Part#|Part Description|
 +|73102-96BK|Pin housing 2-way|174460-2|Receptacle|
 +|73152-96BK|Socket housing 2-way|174463-2|Plug|
 +|73103-96BK|Pin housing 3-way|174928-2 Receptacle|
 +|73153-96BK|Socket housing 3-way|174921-2|Plug|
 +|73104-96BK|Pin housing 4-way|174929-2|Receptacle|
 +|73154-96BK|Socket housing 4-way|174922-2|Plug|
 +|73106-96BK|Pin housing 6-way|174930-2|Receptacle|
 +|73156-96BK|Socket housing 6-way|174923-2|Plug|
 +|73108-96BK|Pin housing 8-way|174931-2|Receptacle|
 +|73158-96BK|Socket housing 8-way|173850-2|Plug|
 +|73110-96BK|Pin housing 10 way|174932-2|Receptacle|
 +|73160-96BK|Socket housing 10 way|174465-2|Plug|
 +|  AMP/Tyco Mini Multilock Terminals (pins are flat and 1mm wide)  ||||
 +|HD Part#|Part Description|AMP/​Tyco Part#||
 +|72990-01|Pin|175063-1||
 +|72991-01|Socket|175062-1||
 +|  AMP/Tyco Mini Multilock Connector Housings ​ ||||
 +|HD Part#|Part Description|AMP/​Tyco Part#|Part Description|
 +|72902-01BK|Pin housing 2-way|174057-2|Receptacle|
 +|72912-01BK|Socket housing 2-way|174056-2|Plug|
 +|72904-01BK|Pin housing 4-way|174967-2|Receptacle|
 +|72914-01BK|Socket housing 4-way|174966-2|Plug|
 +
 +====== Deutsch ======
 +
 +^{{techtalk:​miscres:​instruction_sheet_header_4.png?​nolink&​650|}}||||
 +|  Deutsch Terminals ​ ||||
 +|HD Part#|Part Description|Deutsch Part#|Part Description|
 +|72693-06|Pin|1060-16-0122|U-barrel crimp|
 +|72192-98 Pin|0460-202-16141|Radial crimp|
 +|72694-06|Socket|1062-16-0122|U-barrel crimp|
 +|72193-98|Socket|0462-201-16141|Radial crimp|
 +|72195-94|Seal pin|114017||
 +|  Deutsch Pin Removal Tool  ||||
 +|DT-RT1|Radial crimp pins can are difficult to crimp \\ without special tools but can be easily soldered.|||
 +|  Deutsch Connector Housing (black series) ​ ||||
 +|HD Part#|Part Description|Deutsch Part#|Part Description|
 +|72102-94BK|Pin housing 2-way|DT04-2P-E005|Receptacle|
 +|72112-94BK|Socket housing 2-way|DT06-2S-EP06|Plug|
 +|72103-94BK|Pin housing 3-way|DT04-3P-E005|Receptacle|
 +|72113-94BK|Socket housing 3-way|DT06-3S-EP06|Plug|
 +|72104-94BK|Pin housing 4-way|DT04-4P-E005|Receptacle|
 +|72114-94BK|Socket housing 4-way|DT06-4S-EP06|Plug|
 +|72106-94BK|Pin housing 6-way|DT04-6P-E005|Receptacle|
 +|72116-94BK|Socket housing 6-way|DT06-6S-EP06|Plug|
 +|72108-94BK|Pin housing 8-way|DT04-08PA-E005|Receptacle|
 +|72118-94BK|Socket housing 8-way|DT06-08SA-EP08|Plug|
 +|72109-94BK|Pin housing 12-way|DT04-12PA-E005|Receptacle|
 +|72119-94BK|Socket housing 12-way|DT06-12SA-EP08|Plug|
 +|  Deutsch Connector Housing (glack series) ​ ||||
 +|HD Part#|Part Description|Deutsch Part#|Part Description|
 +|72122-94GY|Pin Housing 2-way|DT04-2P Receptacle|
 +|72132-94GY|Socket housing 2-way|DT06-2S|Plug|
 +|72123-94GY|Pin Housing 3-way|DT04-3P|Receptacle|
 +|72133-94GY|Socket housing 3-way|DT06-3S Plug|
 +|72124-94GY|Pin Housing 4-way|DT04-4P|Receptacle|
 +|72134-94GY|Socket housing 4-way|DT06-4S|Plug|
 +|72126-94GY|Pin housing 6-way|DT04-6P|Receptacle|
 +|72136-94GY|Socket housing 6-way|DT06-6S|Plug|
 +|72128-94GY|Pin Housing 8-way|DT04-08PA|Receptacle|
 +|72138-94GY|Socket housing 8-way|DT06-08SA|Plug|
 +|72129-94GY|Pin Housing 12-way|DT04-12PA|Receptacle|
 +|72139-94GY|Socket housing 12-way|DT06-12SA|Plug|
 +
 +====== Molex ======
 +
 +^{{techtalk:​miscres:​instruction_sheet_header_4.png?​nolink&​650|}}||||
 +|  Molex MX150 Terminals ​ ||||
 +|HD Part#|Part Description|Molex Part#​|Further Information|
 +|72168-07|Socket|33012-2002|To suit 18-20g wire|
 +|72272-07|Socket|33012-2001|To suit 16g wire|
 +|72169-07|Pin|33000-0002|To suit 16g wire|
 +|72473-07|Seal pin|34345-0001||
 +|  Molex MX150 Housings ​ ||||
 +|HD Part#|Part Description|Molex Part#|Part Description|
 +|72512-07BK|Pin housing 3-way|33471-0301|Receptacle,​ Black|
 +|72511-07BK|Socket housing 3-way|33481-0301|Plug,​ Black|
 +|72514-07GY|Pin housing 3-way|33471-0302|Receptacle,​ Grey|
 +|72513-07GY|Socket housing 3-way|33481-0302|Plug,​ Grey|
 +|72542-07BN|Pin housing 3-way|33471-0303|Receptacle,​ Brown|
 +|72541-07BN|Socket housing 3-way|33481-0303|Plug,​ Brown|
 +|72540-07GN|Pin housing 3-way|33471-0304|Receptacle,​ Green|
 +|72534-07GN|Socket housing 3-way|33481-0304|Plug,​ Green|
 +|72177-07BK|Pin housing 4-way|33472-0401|Receptacle,​ Black|
 +|72175-07BK|Socket housing 4-way|33482-0401|Plug,​ Black|
 +|72444-07GY|Pin housing 4-way|33472-0402|Receptacle,​ Grey|
 +|72414-07BK|Pin housing 6-way|33472-0601|Receptacle,​ Black|
 +|72188-07BK|Socket housing 6-way|33482-0601|Plug,​ Black|
 +|72479-07BK|Pin housing 8-way|33472-0801|Receptacle,​ Black|
 +|72478-07BK|Socket housing 8-way|33482-0801|Plug,​ Black|
 +|72469-07GY|Pin housing 8-way|33472-0802|Receptacle,​ Grey|
 +|72447-07GY|Socket housing 8-way|33482-0802|Plug,​ Grey|
 +|72487-07BK|Pin housing 12-way|33472-1201|Receptacle,​ Black|
 +|72488-07BK|Socket housing 12-way|33482-1201|Plug,​ Black|
 +|72489-07GY|Pin housing 12-way|33472-1202|Receptacle,​ Grey|
 +|72490-07GY|Socket housing 12-way|33482-1203|Plug,​ Grey|
 +|72166-07BK|Pin housing 16-way|33472-1601|Receptacle,​ Black|
 +|72167-07BK|Socket housing 16-way|33482-1601|Plug,​ Black|
 +|72491-07GY|Pin housing 16-way|33472-1602|Receptacle,​ Grey|
 +|72492-07GY|Socket housing 16-way|33482-1602|Plug,​ Grey|
 +|72500-07BK|Pin housing 20-way|33472-2001|Receptacle,​ Black|
 +
 +====== JAE Electronics ======
 +
 +^{{techtalk:​miscres:​instruction_sheet_header_4.png?​nolink&​650|}}||||
 +|  JAE MX19 Terminals (Harley CAN BUS)  ||||
 +|HD Part#|Part Description|JAE Part#||
 +|72910-11|Socket|MX19S10K451||
 +|72909-11|Pin|MX19P10K451||
 +|  JAE MX19 Housings ​ ||||
 +|HD Part#|Part Description|JAE Part#|Part Description|
 +|72906-11|Socket housing 2-way|MX19002S51|Plug|
 +|72905-11|Pin housing 2-way|MX19002P51 Receptacle|
 +|72908-11|Socket Housing 4-way|MX19004S51|Plug|
 +|72907-11|Pin housing 4-way|MX19004P51|Receptacle|
 +
 +====== Miscellaneous ======
 +^{{techtalk:​miscres:​instruction_sheet_header_4.png?​nolink&​650|}}|||||
 +|Part Description|HD Part#|Amp Part#​|Delphi Part#|Bosch Part#|
 +|Amp Terminals|Pin,​ 282465-1, \\ 1.5mm wide|Socket \\ 282566-1| | |
 +|O2 Sensor Connector|72007-05|282080-1|
 +|:::​|:::​|Female connector. Mating part 282104-1 Male|||
 +|Active Exhaust \\ Sensor Connector|72012-07|282089-1| | |
 +|:::​|:::​|Mating part 282107-1, Plug||
 +|Speed Sensor \\ Connector|72064-06|15336029-B|
 +|Coil, Fuel Pump, \\ Idle Speed \\ Sensor Connector|72066-06|15354716-B|
 +|Throttle Position \\ Sensor Connector|72065-06|13532244|
 +|MAP Sensor \\ Connector|72230-98|12129946-B|
 +|Fuel Injector \\ Socket Housing \\ Socket \\ (95-05)| \\ 72244-95 \\ 72326-95| ​ | \\ 12129142 \\ 12077939| EV1, 2 pin \\ connector|
 +|:::|Note: 72326-95 also used in some Harley fuse boxes as a \\ socket for mini fuses along with 72434-00 \\ (AMP.Tyco part number 282189-2)||||
 +|Fuel Injector \\ Connector (06-up)|72098-06|15419715|
 +|Intake Air Temp \\ Sensor Connector|72062-06|15336027-B|
 +
 +
 +
 +===== Ring and Spade Terminal Sizing =====
 +
 +^{{techtalk:​miscres:​instruction_sheet_header_4.png?​nolink&​650|}}||||||
 +|Ring Terminals||||||
 +|Hd Part#​|Gauge|Fits|Hd Part#​|Gauge|Fits|
 +|9826|16-20g|5/​16"​ stud|72254-94|14-16g|1/​4"​ stud|
 +|9840|12-14g|#​10 stud (0.190"​)|72525-01|12-14g|3/​8"​ stud \\ (serated form)|
 +|9856|16-22g|#​6 stud (0.138"​)|72532-02| ​ |3/8" stud|
 +|9857|16-22g|#​10 stud (0.190"​)|69200536|12-14g| ​ |
 +|9858|16-20g|1/​4"​ stud|
 +|9859|16-22g|5/​16"​ stud|
 +|9860|16-22g|3/​8"​ stud|
 +|9861|16-22g|slotted to fit \\ #10 (0.190"​)|
 +|9862|14-16g|#​10 stud (0.190"​)|
 +|9863|14-16g|1/​4"​ stud|
 +|9864|14-16g|5/​16"​ stud|
 +|9866|10-12g|#​10 stud (0.190"​)|
 +|9868|10-12g|5/​16 stud|
 +|9871|14-16g|#​6 stud (0.138"​)|
 +|9902|14-16g|#​10 stud (0.190"​)|
 +|9926|14-16g|5/​16"​ stud|
 +|9945|10-12g|5/​16"​ stud|
 +
 +^{{techtalk:​miscres:​instruction_sheet_header_4.png?​nolink&​650|}}|||
 +|Spade Terminals|||
 +|Hd Part#​|Gauge|Description|
 +|9875|16-22g|5/​16"​ female blade|
 +|9904|16-20g|1/​8"​ female blade|
 +|9930| ​ |3/16" female blade|
 +|9931|16-20g|3/​16"​ female blade|
 +|9914| ​ |1/4" female blade|
 +|9918|14-16g|1/​4"​ female blade|
 +|9907| ​ |1/4" female blade, insulated|
 +|9901| ​ |5/32" female flag|
 +|9925|16-18g|1/​4"​ female flag|
 +|9852| ​ |1/4" male 45 degree|
 +|9898| ​ |1/4" female flag insulated \\ (used on horn)|
 +|71774-77| ​ |flag insulator|
 +|70584-69| ​ |flag insulator|
 +
 +===== Circuit Breakers =====
 +
 +^{{techtalk:​miscres:​instruction_sheet_header_4.png?​nolink&​650|}}|||||
 +|Circuit Breakers|||||
 +|Hd Part#​|Type|Amp|Standard part#s \\ (old, new)|Bussmann eqv part#s|
 +|74589-73|Stud|15A|MC-CBR3,​ BR29|CBC15|
 +|74599-77|Stud|30A|MC-CBR2,​ BR33|CBC30|
 +|74600-94|Stud|50A|MC-CBR1,​ BR31|CBC50|
 +|74600-97|Stud|40A|MC-CBR7,​ BR36|CBC40|
 +|74586-70|Stud|30A|XX-XXXX,​ XXXX|CBC30B \\ (has mounting tags)|
 +|74587-94|Blade|15 Amp|XX-XXXX,​ BR32|XXXXX|
 +
 +
 +
 +\\
 +
 +[[:​techtalk:​menu|{{:​techtalk:​gototechnicalmenu.jpg|}}]]

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