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techtalk:ref:engmech04 [2019/08/13 17:22]
hippysmack [Head Vents vs Cam Chest Vent]
techtalk:ref:engmech04 [2019/08/18 04:44]
hippysmack [Breather Catch Can Test For Oil Leaks Out the Vent]
Line 299: Line 299:
 Listen for where the air is coming out during the test: intake port, exhaust port, or breathers. \\ Listen for where the air is coming out during the test: intake port, exhaust port, or breathers. \\
 See also [[techtalk:​ref:​svcproc21#​cylinder_leak-down_test|Performing a cylinder leak down test]] in the REF section of the Sportsterpedia. \\ See also [[techtalk:​ref:​svcproc21#​cylinder_leak-down_test|Performing a cylinder leak down test]] in the REF section of the Sportsterpedia. \\
 +
 +====== Crankcase Pressure Testing ======
 +===== Dyno testing using the timing plug location for an additional crankcase vent by aswracing =====
 +
 +The following is to share some dyno testing by aswracing of using the timing plug location for an additional crankcase vent. ((aswracing of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1946516&​page=4)) \\
 +
 +First, a little background. \\
 +In the stock configuration,​ the crankcase vents through a pair of "​umbrella"​ valves, which are essentially check valves. \\
 +There is no air inlet into the motor. \\
 +The pistons come down the first time and the crankcase air is expelled, the air is forced out through the umbrella valves. \\
 +
 +But when the pistons go back up, the umbrella valves block the inflow of air, causing a slight vacuum in the crankcase. \\
 +The next time the pistons come down, crankcase pressure will return to atmospheric at BDC before the upstroke. \\
 +If no air is allowed into the motor, the crankcase will cycle between a vacuum (pistons up) and atmospheric (pistons down). \\
 +
 +However, some air is actually allowed to enter, primarily in the form of blow-by that escapes the combustion chamber past the rings. \\
 +Therefore, in the stock design, there is a small net outflow. \\
 +The amount will vary with the condition of the motor.
 +
 +Properly functioning umbrella valves therefore serve the purpose of significantly reducing the breather capacity requirement while also minimizing crankcase pressure. \\
 +Excessive airflow & oil discharge through the breathers can be caused by malfunctioning umbrella valves that are allowing air into the motor. \\
 +
 +For this test, an additional vent was added at the timing plug hole. \\
 +No check valve was installed on this vent. \\
 +Therefore, the crankcase is being allowed to pull in air as the pistons go up. \\
 +**This fundamentally changes the engine'​s venting design**. \\
 +
 +Some people feel that allowing the engine to both inhale and exhale in this manner reduces crankcase pressure. \\
 +Several people cite a "seat of the pants" improvement in performance. \\
 +The purpose of this test was to determine if there actually is a performance improvement from this change to the venting system. \\
 +
 +The fitting arrangement used is in the pic below. \\
 +The threads on the flare match the timing plug hole threads. \\ 
 +There are two fittings threaded together and app. two feet of 3/8" I.D. hose was attached to the hose barb.
 +
 +|3/8" flare to 1/4" FPT fitting \\ with a 1/4" MPT to 3/8" hose barb. ((photo by aswracing of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1946516&​page=4))|Fitting and hose as installed on the bike.((photo by aswracing of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1946516&​page=4))|Test bike (near stock 1999 M2). ((photo by aswracing of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1946516&​page=4))|
 +|{{:​techtalk:​ref:​engmech:​timing_plug_adapter_by_aswracing.jpg?​direct&​300|}}|{{:​techtalk:​ref:​engmech:​testing_cc_pressure_1_by_aswracing.jpg?​direct&​300|}}|{{:​techtalk:​ref:​engmech:​testing_cc_pressure_2_by_aswracing.jpg?​direct&​300|}}|
 +
 +Lots and lots of dyno pulls were performed in each configuration and the configuration was switched back and forth a few times. \\
 +Dyno results are not 100% repeatable, and as such, below is a range of results for each configuration,​ as well as a comparison of best pulls. \\
 +Click on a chart to enlarge: \\
 +
 +|10 best pulls from the stock configuration. ((chart by aswracing of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1946516&​page=4))|10 best pulls from timing plug vent configuration. ((chart by aswracing of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1946516&​page=4))|Best stock pull and the best timing plug vent pull. ((chart by aswracing of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1946516&​page=4))|
 +|{{:​techtalk:​ref:​engmech:​dyno_and_breathing_1_by_aswracing.gif?​direct&​300|}}|{{:​techtalk:​ref:​engmech:​dyno_and_breathing_2_by_aswracing.gif?​direct&​300|}}|{{:​techtalk:​ref:​engmech:​dyno_and_breathing_3_by_aswracing.gif?​direct&​300|}}|
 +
 +As you can see, the difference is within the repeatability of the measurement. \\
 +If a person *had* to declare a winner, the results with the stock setup would seem to have a little edge. \\
 +(both in the "​best"​ results and just looking at the average of the 10 best results) \\
 +But I'd be careful doing that, you could be looking at normal variation. \\
 +
 +**Observations**:​ \\
 +I was surprised at how little air movement there was at the end of the hose. \\
 +When a motor is started with nothing screwed into the timing plug, there'​s a massive inhalation and exhalation evident. \\
 +But apparently, necking it down to a 3/8" hole and connecting 2 feet of hose adds a pretty significant restriction. \\
 +Air flow was nowhere near what I expected. \\
 +Unfortunately,​ getting a 7/16" or 1/2" hose into that area would be problematic,​ space is tight. \\
 +Plus, a fitting with the correct thread and a 7/16" or 1/2" hole may not be available. \\
 +
 +Another surprise was just how easy it was to plug the hose with my finger, and how it felt when I did. \\
 +The pressure was not great. \\
 +
 +===== Breather System Air Volume Test by DK Custom =====
 +The full article is on the DK Custom web site. [[http://​www.dkcustomproducts.com/​breather-system-flow-testing-results-video.htm]] \\
 +This testing was done to find out: \\
 +How much air was passed out the breather vents at idle, under a load, at cruising speeds and on throttle let-off. \\
 +And also the differences between a variety of HD engines, along with engines that had been hopped up with cams and or higher compression pistons/​heads. \\
 +
 +In this test, air was captured and measured as to how much water volume was displaced in a fixed period of time. \\
 +Taking the liquid ounce displacement,​ you can convert that to Cubic Feet Per Minute (CFM)
 +There are 957.50649350649 U.S. fluid oz. in 1 Cubic Foot. \\
 +
 +Results: \\
 +Sportsters move the least amount of air through the breathers.
 +Twin Cams move the most amount of air through the breathers, with little difference between air cooled and Twin Cooled. \\
 +Milwaukee-Eights move more air than Sportsters, but little more than half as much as the Twin Cams through the breathers. \\
 +Even more surprising is the least amount of air is moved on all bikes while at cruising RPM. \\
 +
 +The only way to get a significant amount of air to move through the Sportsters was to get the RPM up around redline. \\
 +(and that crankcase pressure was probably because the valves were beginning to float)
 +The most amount of air is moved through the breathers at idle, during hard acceleration and during deceleration. \\
 +A visual of this can be seen in this video: [[https://​www.youtube.com/​watch?​v=Kio4DEuOpCU|DK Custom Breather System Air Volume Testing of Harley-Davidsons ]] \\
 +
 +The actual numbers are in the chart below. \\
 +(engines warmed up / oil level on midway mark of dipstick before testing) \\
 +
 +|  **DK Customs Products Breather Report** (from different throttle / riding conditions) ​ |||||
 +|**Bike tested**|**CFM \\ (idle)**|**CFM \\ (cruise)**|**CFM \\ (hard acceleration)**|**CFM \\ (deceleration)**|
 +|**Air Cooled Twin Cam (103)**|.2172|.08|.1952|.2504|
 +|**Twin Cooled Twin Cam (103)**|.2548|.0972|.2231|.2874|
 +|**M8 Air Cooled (107)**|.1211|.06|.1059|.1127|
 +|**Sportster (1250 with high compression)**|.0125|.0125|.0125|.0125|
 +|:::|At redline (6200 RPM) with no load (.3326 CFM)||||
 +|**Sportster (1200)**|.0626|.0626|.0626|.0626|
 +
 +**CFM**: Cubic Feet per Minute. \\
 +**Deceleration Test**: Measured by chopping the throttle to 0% with the clutch in. \\
 +**Cruise** (low load test): Typical RPM most riding takes place in (2500-3000 RPM). \\
 +
 +===== Testing with a Slack Tube by bustert =====
 +
 +Testing was done from the timing plug hole and then from the oil tank with a slack tube on a 2001 XL1200S (with no load) by bustert of the XLFORUM. ((http://​xlforum.net/​forums/​showthread.php?​p=5767694#​post5767694)) \\
 +
 +On the left (from timing hole plug), the engine begins at high vacuum (green liquid line on scales in pics below). \\
 +Notice that there is a transition to a positive pressure above the 5k mark. \\
 +On the right (from oil tank), there is an equalization on positive and negative at 5K. \\
 +
 +One could speculate anything from over-running vent capacity to time factors. \\
 +The numbers are subjective to ambient temps and elevation. \\
 +However, we could use it as a tool to determine engine wear like they do on a diesel engine. \\
 +All-in-all, the subject engine operated as HD intended (within the intended most used rpm range). \\
 +
 +The results are in (inches of water) and you can convert to psig but remember, you have to add both sides. \\
 +So a 15 on one side with a 15 on the other would be 30". \\
 +
 +|Slack Tube testing from timing hole plug. ((photos by bustert of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=5767694#​post5767694))||Slack Tube testing from oil tank||
 +|1000 \\ RPM|{{:​techtalk:​ref:​engmech:​checking_cc_pressure_at_timing_hole_plug_1_by_bustert.jpg?​direct&​300|}}|{{:​techtalk:​ref:​engmech:​checking_cc_pressure_at_oil_tank_1.1_by_bustert.jpg?​direct&​300|}}|1000 \\ RPM|
 +|2000 \\ RPM|{{:​techtalk:​ref:​engmech:​checking_cc_pressure_at_timing_hole_plug_2_by_bustert.jpg?​direct&​300|}}|{{:​techtalk:​ref:​engmech:​checking_cc_pressure_at_oil_tank_2_by_bustert.jpg?​direct&​300|}}|2000 \\ RPM|
 +|3000 \\ RPM|{{:​techtalk:​ref:​engmech:​checking_cc_pressure_at_timing_hole_plug_3_by_bustert.jpg?​direct&​300|}}|{{:​techtalk:​ref:​engmech:​checking_cc_pressure_at_oil_tank_3_by_bustert.jpg?​direct&​300|}}|3000 \\ RPM|
 +|4000 \\ RPM|{{:​techtalk:​ref:​engmech:​checking_cc_pressure_at_timing_hole_plug_4_by_bustert.jpg?​direct&​300|}}|{{:​techtalk:​ref:​engmech:​checking_cc_pressure_at_oil_tank_4.2_by_bustert.jpg?​direct&​300|}}|4000 \\ RPM|
 +|5000 \\ RPM|{{:​techtalk:​ref:​engmech:​checking_cc_pressure_at_timing_hole_plug_5_by_bustert.jpg?​direct&​300|}}|{{:​techtalk:​ref:​engmech:​checking_cc_pressure_at_oil_tank_5_by_bustert.jpg?​direct&​300|}}|5000 \\ RPM|
 +|6000 \\ RPM|{{:​techtalk:​ref:​engmech:​checking_cc_pressure_at_timing_hole_plug_6_by_bustert.jpg?​direct&​300|}}|{{:​techtalk:​ref:​engmech:​checking_cc_pressure_at_oil_tank_6_by_bustert.jpg?​direct&​300|}}|6000 \\ RPM|
 +
 +
 +The testing showed that the test bike acted as intended with head breathers (venting through lines bypassing the A/C to atmosphere). \\
  
  
Line 357: Line 481:
 In the right application they can not be beat but you better have your ducks in a row. \\ In the right application they can not be beat but you better have your ducks in a row. \\
  
 +**Buell crankcase breathing**:​ \\ 
 +|  This is a Buell XBRR with reed valves through the cam chest wall. ((photos by aswracing of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=829935)) ​ || 
 +|{{:​techtalk:​ref:​engmech:​reed_valves_1_on_buell_xbrr_by_aswracing.jpg?​direct&​300|}}|{{:​techtalk:​ref:​engmech:​reed_valves_2_on_buell_xbrr_by_aswracing.jpg?​direct&​300|}}|
  
  
Line 415: Line 541:
 So to keep oil out of the A/C, means keeping engine breathing And wet sumping in balance. ((Hippysmack of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=5757523#​post5757523)) \\ So to keep oil out of the A/C, means keeping engine breathing And wet sumping in balance. ((Hippysmack of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=5757523#​post5757523)) \\
  
 +===== Breather Catch Can Test For Oil Leaks Out the Vent  =====
 +A test was done by XLFORUM member cjburr. Test apparatus and results are below. ((cjburr of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=53769&​highlight=valve+guide&​page=13)) \\
 +This testing was done to help diagnose an oil leak that couldn'​t be seen or otherwise detected. \\
 +However, this may be a good exercise if you are concerned about how much oil you may be losing from the crankcase puking. \\
 +The length / size of tubing will change crankcase pressure to an extent so the results may not reflect exactly what's going on inside your engine. \\
 +
 +The vent to air cleaner was inspected and then removed for testing. The factory system routes the breathers to the front of the carb. \\
 +There was no evidence of the amount of oil that was being lost in the intake tract. \\
 +With the Forcewinder A/C removed, there was no evidence of oil.
 +A homemade catch can with a vent hole and a clear tube was installed to inspect while riding. \\
 +
 +|  A/C removed. ((photo by cjburr of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=53769&​highlight=valve+guide&​page=13)) ​ ||  Homemade catch can. ((photo by cjburr of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=53769&​highlight=valve+guide&​page=13)) ​ |
 +|{{:​techtalk:​ref:​engmech:​breather_catch_can_test_1_by_cjburr.jpg?​direct&​300|}}|{{:​techtalk:​ref:​engmech:​breather_catch_can_test_2_by_cjburr.jpg?​direct&​300|}}|{{:​techtalk:​ref:​engmech:​breather_catch_can_test_3_by_cjburr.jpg?​direct&​300|}}|
 +
 +The A/C was re-installed with the venting ran to the catch can. \\
 +The oil tank was filled to just under half way up the stick with SYN3. \\
 +The bike was ridden hard (10 miles of city driving then 50 miles of elevated speeds). \\
 +RPM was ran up to 6000 in 5th (8 times) and up to 100 MPH for 2 miles twice. \\
 +Total miles run were 75 and all but 20 miles of that were at 80 MPH or more. \\
 +The only thing that showed up in the tube running to the catch can was just some moisture but no oil. \\
 +|  The catch can was clean but 1/4 quart of oil had been lost as viewed from the dipstick. ((photo by cjburr of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=53769&​highlight=valve+guide&​page=13)) ​ |||
 +|{{:​techtalk:​ref:​engmech:​breather_catch_can_test_4_by_cjburr.jpg?​direct&​300|}}| {{:​techtalk:​ref:​engmech:​breather_catch_can_test_5_by_cjburr.jpg?​direct&​300|}}|{{:​techtalk:​ref:​engmech:​breather_catch_can_test_6_by_cjburr.jpg?​direct&​200|}}|
  
  
Line 597: Line 745:
 </​blockquote>​ </​blockquote>​
  
- +===== Head Vents vs Cam Chest Vent =====
-====== Crankcase Pressure Testing ====== +
-===== Dyno testing using the timing plug location for an additional crankcase vent by aswracing ===== +
- +
-The following is to share some dyno testing by aswracing of using the timing plug location for an additional crankcase vent. ((aswracing of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1946516&​page=4)) \\ +
- +
-First, a little background. \\ +
-In the stock configuration,​ the crankcase vents through a pair of "​umbrella"​ valves, which are essentially check valves. \\ +
-There is no air inlet into the motor. \\ +
-The pistons come down the first time and the crankcase air is expelled, the air is forced out through the umbrella valves. \\ +
- +
-But when the pistons go back up, the umbrella valves block the inflow of air, causing a slight vacuum in the crankcase. \\ +
-The next time the pistons come down, crankcase pressure will return to atmospheric at BDC before the upstroke. \\ +
-If no air is allowed into the motor, the crankcase will cycle between a vacuum (pistons up) and atmospheric (pistons down). \\ +
- +
-However, some air is actually allowed to enter, primarily in the form of blow-by that escapes the combustion chamber past the rings. \\ +
-Therefore, in the stock design, there is a small net outflow. \\ +
-The amount will vary with the condition of the motor. +
- +
-Properly functioning umbrella valves therefore serve the purpose of significantly reducing the breather capacity requirement while also minimizing crankcase pressure. \\ +
-Excessive airflow & oil discharge through the breathers can be caused by malfunctioning umbrella valves that are allowing air into the motor. \\ +
- +
-For this test, an additional vent was added at the timing plug hole. \\ +
-No check valve was installed on this vent. \\ +
-Therefore, the crankcase is being allowed to pull in air as the pistons go up. \\ +
-**This fundamentally changes the engine'​s venting design**. \\ +
- +
-Some people feel that allowing the engine to both inhale and exhale in this manner reduces crankcase pressure. \\ +
-Several people cite a "seat of the pants" improvement in performance. \\ +
-The purpose of this test was to determine if there actually is a performance improvement from this change to the venting system. \\ +
- +
-The fitting arrangement used is in the pic below. \\ +
-The threads on the flare match the timing plug hole threads. \\  +
-There are two fittings threaded together and app. two feet of 3/8" I.D. hose was attached to the hose barb. +
- +
-|3/8" flare to 1/4" FPT fitting \\ with a 1/4" MPT to 3/8" hose barb. ((photo by aswracing of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1946516&​page=4))|Fitting and hose as installed on the bike.((photo by aswracing of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1946516&​page=4))|Test bike (near stock 1999 M2). ((photo by aswracing of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1946516&​page=4))| +
-|{{:​techtalk:​ref:​engmech:​timing_plug_adapter_by_aswracing.jpg?​direct&​300|}}|{{:​techtalk:​ref:​engmech:​testing_cc_pressure_1_by_aswracing.jpg?​direct&​300|}}|{{:​techtalk:​ref:​engmech:​testing_cc_pressure_2_by_aswracing.jpg?​direct&​300|}}| +
- +
-Lots and lots of dyno pulls were performed in each configuration and the configuration was switched back and forth a few times. \\ +
-Dyno results are not 100% repeatable, and as such, below is a range of results for each configuration,​ as well as a comparison of best pulls. \\ +
-Click on a chart to enlarge: \\ +
- +
-|10 best pulls from the stock configuration. ((chart by aswracing of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1946516&​page=4))|10 best pulls from timing plug vent configuration. ((chart by aswracing of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1946516&​page=4))|Best stock pull and the best timing plug vent pull. ((chart by aswracing of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1946516&​page=4))| +
-|{{:​techtalk:​ref:​engmech:​dyno_and_breathing_1_by_aswracing.gif?​direct&​300|}}|{{:​techtalk:​ref:​engmech:​dyno_and_breathing_2_by_aswracing.gif?​direct&​300|}}|{{:​techtalk:​ref:​engmech:​dyno_and_breathing_3_by_aswracing.gif?​direct&​300|}}| +
- +
-As you can see, the difference is within the repeatability of the measurement. \\ +
-If a person *had* to declare a winner, the results with the stock setup would seem to have a little edge. \\ +
-(both in the "​best"​ results and just looking at the average of the 10 best results) \\ +
-But I'd be careful doing that, you could be looking at normal variation. \\ +
- +
-**Observations**:​ \\ +
-I was surprised at how little air movement there was at the end of the hose. \\ +
-When a motor is started with nothing screwed into the timing plug, there'​s a massive inhalation and exhalation evident. \\ +
-But apparently, necking it down to a 3/8" hole and connecting 2 feet of hose adds a pretty significant restriction. \\ +
-Air flow was nowhere near what I expected. \\ +
-Unfortunately,​ getting a 7/16" or 1/2" hose into that area would be problematic,​ space is tight. \\ +
-Plus, a fitting with the correct thread and a 7/16" or 1/2" hole may not be available. \\ +
- +
-Another surprise was just how easy it was to plug the hose with my finger, and how it felt when I did. \\ +
-The pressure was not great. \\ +
- +
-===== Breather System Air Volume Test by DK Custom ===== +
-The full article is on the DK Custom web site. [[http://​www.dkcustomproducts.com/​breather-system-flow-testing-results-video.htm]] \\ +
-This testing was done to find out: \\ +
-How much air was passed out the breather vents at idle, under a load, at cruising speeds and on throttle let-off. \\ +
-And also the differences between a variety of HD engines, along with engines that had been hopped up with cams and or higher compression pistons/​heads. \\ +
- +
-In this test, air was captured and measured as to how much water volume was displaced in a fixed period of time. \\ +
-Taking the liquid ounce displacement,​ you can convert that to Cubic Feet Per Minute (CFM) +
-There are 957.50649350649 U.S. fluid oz. in 1 Cubic Foot. \\ +
- +
-Results: \\ +
-Sportsters move the least amount of air through the breathers. +
-Twin Cams move the most amount of air through the breathers, with little difference between air cooled and Twin Cooled. \\ +
-Milwaukee-Eights move more air than Sportsters, but little more than half as much as the Twin Cams through the breathers. \\ +
-Even more surprising is the least amount of air is moved on all bikes while at cruising RPM. \\ +
- +
-The only way to get a significant amount of air to move through the Sportsters was to get the RPM up around redline. \\ +
-(and that crankcase pressure was probably because the valves were beginning to float) +
-The most amount of air is moved through the breathers at idle, during hard acceleration and during deceleration. \\ +
-A visual of this can be seen in this video: [[https://​www.youtube.com/​watch?​v=Kio4DEuOpCU|DK Custom Breather System Air Volume Testing of Harley-Davidsons ]] \\ +
- +
-The actual numbers are in the chart below. \\ +
-(engines warmed up / oil level on midway mark of dipstick before testing) \\ +
- +
-|  **DK Customs Products Breather Report** (from different throttle / riding conditions) ​ ||||| +
-|**Bike tested**|**CFM \\ (idle)**|**CFM \\ (cruise)**|**CFM \\ (hard acceleration)**|**CFM \\ (deceleration)**| +
-|**Air Cooled Twin Cam (103)**|.2172|.08|.1952|.2504| +
-|**Twin Cooled Twin Cam (103)**|.2548|.0972|.2231|.2874| +
-|**M8 Air Cooled (107)**|.1211|.06|.1059|.1127| +
-|**Sportster (1250 with high compression)**|.0125|.0125|.0125|.0125| +
-|:::|At redline (6200 RPM) with no load (.3326 CFM)|||| +
-|**Sportster (1200)**|.0626|.0626|.0626|.0626| +
- +
-**CFM**: Cubic Feet per Minute. \\ +
-**Deceleration Test**: Measured by chopping the throttle to 0% with the clutch in. \\ +
-**Cruise** (low load test): Typical RPM most riding takes place in (2500-3000 RPM). \\ +
- +
-===== Testing with a Slack Tube by bustert ===== +
- +
-Testing was done from the timing plug hole and then from the oil tank with a slack tube on a 2001 XL1200S (with no load) by bustert of the XLFORUM. ((http://​xlforum.net/​forums/​showthread.php?​p=5767694#​post5767694)) \\ +
- +
-On the left (from timing hole plug), the engine begins at high vacuum (green liquid line on scales in pics below). \\ +
-Notice that there is a transition to a positive pressure above the 5k mark. \\ +
-On the right (from oil tank), there is an equalization on positive and negative at 5K. \\ +
- +
-One could speculate anything from over-running vent capacity to time factors. \\ +
-The numbers are subjective to ambient temps and elevation. \\ +
-However, we could use it as a tool to determine engine wear like they do on a diesel engine. \\ +
-All-in-all, the subject engine operated as HD intended (within the intended most used rpm range). \\ +
- +
-The results are in (inches of water) and you can convert to psig but remember, you have to add both sides. \\ +
-So a 15 on one side with a 15 on the other would be 30". \\ +
- +
-|Slack Tube testing from timing hole plug. ((photos by bustert of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=5767694#​post5767694))||Slack Tube testing from oil tank|| +
-|1000 \\ RPM|{{:​techtalk:​ref:​engmech:​checking_cc_pressure_at_timing_hole_plug_1_by_bustert.jpg?​direct&​300|}}|{{:​techtalk:​ref:​engmech:​checking_cc_pressure_at_oil_tank_1.1_by_bustert.jpg?​direct&​300|}}|1000 \\ RPM| +
-|2000 \\ RPM|{{:​techtalk:​ref:​engmech:​checking_cc_pressure_at_timing_hole_plug_2_by_bustert.jpg?​direct&​300|}}|{{:​techtalk:​ref:​engmech:​checking_cc_pressure_at_oil_tank_2_by_bustert.jpg?​direct&​300|}}|2000 \\ RPM| +
-|3000 \\ RPM|{{:​techtalk:​ref:​engmech:​checking_cc_pressure_at_timing_hole_plug_3_by_bustert.jpg?​direct&​300|}}|{{:​techtalk:​ref:​engmech:​checking_cc_pressure_at_oil_tank_3_by_bustert.jpg?​direct&​300|}}|3000 \\ RPM| +
-|4000 \\ RPM|{{:​techtalk:​ref:​engmech:​checking_cc_pressure_at_timing_hole_plug_4_by_bustert.jpg?​direct&​300|}}|{{:​techtalk:​ref:​engmech:​checking_cc_pressure_at_oil_tank_4.2_by_bustert.jpg?​direct&​300|}}|4000 \\ RPM| +
-|5000 \\ RPM|{{:​techtalk:​ref:​engmech:​checking_cc_pressure_at_timing_hole_plug_5_by_bustert.jpg?​direct&​300|}}|{{:​techtalk:​ref:​engmech:​checking_cc_pressure_at_oil_tank_5_by_bustert.jpg?​direct&​300|}}|5000 \\ RPM| +
-|6000 \\ RPM|{{:​techtalk:​ref:​engmech:​checking_cc_pressure_at_timing_hole_plug_6_by_bustert.jpg?​direct&​300|}}|{{:​techtalk:​ref:​engmech:​checking_cc_pressure_at_oil_tank_6_by_bustert.jpg?​direct&​300|}}|6000 \\ RPM| +
- +
- +
-The testing showed that the test bike acted as intended with head breathers (venting through lines bypassing the A/C to atmosphere). \\ +
- +
-===== Air Leaks ===== +
-The breathing system is designed for a one-way valve venting system. \\ +
-Air goes out but doesn'​t come back in. \\ +
-Air leaks (into the engine) will increase positive pressure and air / oil density = oil puking out the breathers. \\ +
-Some potential air leak areas are in the pic below. \\ +
-If these areas allow air to be pulled in the engine on upstroke, the added air will compound any other existing breathing problems. \\ +
-{{:​techtalk:​ref:​engmech:​potential_cc_pressure_leaks_at_the_rocker_box_by_daggar_rider_labeled_by_hippysmack.jpg?​direct&​300|}} ((photo by dagger rider of the XLFORUM )) +
-  +
-====== Head Vents vs Cam Chest Vent ======+
 CC pressure (while venting thru the heads) was [[techtalk:​ref:​engmech04#​head_vents_vs_cam_chest_vent|tested with a slack tube]] as in above. \\ CC pressure (while venting thru the heads) was [[techtalk:​ref:​engmech04#​head_vents_vs_cam_chest_vent|tested with a slack tube]] as in above. \\
 Results of the testing showed that the test bike did perform as designed using breathers in the rocker boxes. \\ Results of the testing showed that the test bike did perform as designed using breathers in the rocker boxes. \\
Line 809: Line 824:
 The scavenge inlet sees pressure but is isolated from the vacuum when the pistons go back up. \\ The scavenge inlet sees pressure but is isolated from the vacuum when the pistons go back up. \\
 </​blockquote>​ </​blockquote>​
 +
 +
 ====== Wetsumping ====== ====== Wetsumping ======
 Click to read the full article on [[techtalk:​ref:​oil10#​wet_sumping|wetsumping]] in the REF section of the Sportsterpedia. \\ Click to read the full article on [[techtalk:​ref:​oil10#​wet_sumping|wetsumping]] in the REF section of the Sportsterpedia. \\
Line 1068: Line 1085:
 A slightly negative (to atmospheric) pressure in the tank facilitates vaporization of the condensate. \\ A slightly negative (to atmospheric) pressure in the tank facilitates vaporization of the condensate. \\
  
 +====== Air Leaks ====== 
 +The breathing system is designed for a one-way valve venting system. \\ 
 +Air goes out but doesn'​t come back in. \\ 
 +Air leaks (into the engine) will increase positive pressure and air / oil density = oil puking out the breathers. \\ 
 +Some potential air leak areas are in the pic below. \\ 
 +If these areas allow air to be pulled in the engine on upstroke, the added air will compound any other existing breathing problems. \\ 
 +{{:​techtalk:​ref:​engmech:​potential_cc_pressure_leaks_at_the_rocker_box_by_daggar_rider_labeled_by_hippysmack.jpg?​direct&​300|}} ((photo by dagger rider of the XLFORUM ))
  
 ====== Vacuum Pump for Reducing Crankcase Pressure ====== ====== Vacuum Pump for Reducing Crankcase Pressure ======